54B – Fuel Line Sensor Housing May Leak – 2021 Alfa Romeo Giulia

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April 30, 2024 NHTSA CAMPAIGN NUMBER: 24V306000

Fuel Line Sensor Housing May Leak

A fuel leak may cause an engine stall, increasing the risk of a crash. A fuel leak in the presence of an ignition source can increase the risk of a fire.

 

NHTSA Campaign Number: 24V306

Manufacturer Chrysler (FCA US, LLC)

Components FUEL SYSTEM, GASOLINE

Potential Number of Units Affected 261

 

Summary

Chrysler (FCA US, LLC) (Stellantis) is recalling certain 2021 Alfa Romeo Giulia vehicles. The fuel line sensor housing may crack and leak fuel.

 

Remedy

Dealers will replace the fuel line sensor housing, free of charge. Owner notification letters are expected to be mailed June 19, 2024. Owners may contact FCA US, LLC customer service at 1-800-853-1403. FCA US, LLC’s number for this recall is 54B. This recall is an expansion of recall number 21V-878.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


New Safety Recall Advanced Communication – 54B

FCA US LLC (FCA US) has announced a safety recall on certain 2021 Model Year (GA) Alfa Romeo Giulia vehicles.

 

REASON FOR THIS SAFETY RECALL

Some of the above vehicles may have been equipped with a fuel line sensor housing that may crack and leak fuel. The fuel line sensor fuel leak may cause fuel starvation of the engine. Vehicle occupants may notice a fuel smell while the engine is running or reduced vehicle performance. If the leaked fuel comes in contact with an ignition source, a fire could occur. Fuel starvation may result in an unexpected loss of motive power, which can cause a vehicle crash without prior warning. A vehicle fire can result in increased risk of occupant injury and/or injury to persons outside the vehicle, as well as property damage.

 

SERVICE ACTION

FCA US will conduct a voluntary safety recall of all affected vehicles to replace the fuel line sensor housing. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 2nd Quarter of 2024.

 


Chronology :

  • On October 6, 2023, Stellantis Europe S.p.A received a warranty claim with a potential issue on an engine bay fuel bundle.
  • On December 8, 2023, Stellantis Europe S.p.A received another warranty claim and opened an internal investigation with the supplier to understand the potential impact to establish the root cause and additional traceability with Recall Y91/21V-878.
  • From December 8, 2023, through April 3, 2024, the supplier reviewed its production records and were able to trace additional part numbers that were identified with the scope of suspect components.
  • On April 18, 2024, the Stellantis Europe S.p.A organization recognized a vehicle build issue existed on certain vehicles that can lead to a potential fuel leak to the engine bay fuel bundle.
  • On April 23, 2024, Stellantis Europe S.p.A determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected vehicles.

 


Safety Recall Y91 Fuel Leak – 2020-2021 Alfa Romeo Stelvio & Giulia

 

Safety Recall Y91 Fuel Leak – 2020-2021 Alfa Romeo Stelvio & Giulia

 


3 Associated Documents

Recall Acknowledgement

RCAK-24V306-5021.pdf 645.211KB

 


Defect Notice 573 Report

RCLRPT-24V306-7990.PDF 214.35KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-24V306-7056.pdf 51.127KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=24V306&docType=RCL

 


 

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