NUMBER: 23-011-15
GROUP: Body
DATE: March 21, 2015
THIS BULLETIN SUPERSEDES SERVICE BULLETIN 23-022-14 REV. A, DATED OCTOBER 23, 2014, WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL REVISIONS ARE HIGHLIGHTED WITH **ASTERISKS** AND INCLUDE ADDITION OF TAIL LAMP FOR EXPORT MARKET.
SUBJECT:
Tailgate Retaining Strap Over Extends And Breaks
OVERVIEW:
This bulletin involves painting and replacing both tailgate hinges and replacing the tailgate retaining strap. If damaged, it may also be necessary to replace the tailgate hinge covers and/or right side tail lamp as required.
MODELS:
| 2012 – 2014 | (JK) | Wrangler |
NOTE: This bulletin applies to vehicles built on or after July 12, 2011 (MDH 0712XX) and on or before July 30, 2013 (MDH 0730XX).
SYMPTOM/CONDITION:
The tailgate retaining strap is damaged due to the tailgate hinge over extending. The retaining strap typically breaks at the body side of the retaining strap attachment. Tailgate hinge covers and/or tail lamp may also be damaged as a result of over extension.
DIAGNOSIS:
If the customer describes the symptom, perform the Repair Procedure.
PARTS REQUIRED:
| Qty. | Description | Part No. |
|---|---|---|
| 2 | HINGE, Tailgate | 55395401AG  |
| 1 | STRAP, retaining | 04589890AC |
| 1 (AR) | COVER, Tailgate Body Half, Upper Hinge | 55397090AB |
| 1 (AR) | COVER, Tailgate Body Half, Lower Hinge | 55397089AB |
| 1 (AR) | COVER, Tailgate Hinge, Upper Hinge | 55397092AC |
| 1 (AR) | COVER, Tailgate Hinge, Lower Hinge | 55397091AC |
| 1 (AR) | LAMP, Tail Stop Turn, Right | 55077890AD |
| **1 (AR) | LAMP, Tail Stop Turn, Right (EXPORT)** | 55078146AC |
| 1 (AR) | Crest East Coast Clear Seal 5 min. 1.7 oz. Cartridge #ZCEC or Equivalent | NPN |
NOTE: Each Crest East Coast clear seal 1.7 oz. cartridge will service approximately 2 vehicles.
SPECIAL TOOLS/EQUIPMENT REQUIRED:
| NPN | Crest East Coast Applicator Gun #GCMT |
NOTE: The Crest East Coast applicator gun is a non-reimbursable shop tool.
REPAIR PROCEDURE:
NOTE: If tailgate retaining strap is broken, tailgate hinges MUST be replaced.
- Paint the new replacement tailgate hinges per the approved warranty refinish paint manufacturers (Akzo Nobel, Axalta, BASF, PPG, and Sherwin-Williams) recommendations.
- Remove the spare tire from the tailgate if applicable.
- Remove the upper hinge covers (1) and lower hinge covers (2) (Fig. 1).
Fig. 1 Tailgate Hinge Covers
1 – Upper Hinge Covers
2 – Lower Hinge Covers
NOTE: It is not necessary to remove the tailgate to replace the hinges if they are replaced one at a time.
- Replace both tailgate hinges one at a time. First remove the tailgate side hinge bolts (1) then the body side hinge bolts (2), reverse order for installation (Fig. 2). Apply body sealant per manufacturer’s directions to the back surface of the hinge where it makes contact with the vehicle to prevent corrosion (Fig. 3). Refer to the detailed repair procedures available in: DealerConnect> TechCONNECT under: Service Info> 23 Body> Decklid/Hatch/Liftgate/Tailgate> HINGE> Removal / Installation.
Fig. 2 Tailgate Hinges
1 – Tailgate Side Hinge Bolts
2 – Body Side Hinge Bolts
Fig. 3 Tailgate Hinge Body Sealer Application
1 – Body Sealant Application
- Install the tailgate hinge covers. If the hinge cover(s) were damaged due to tailgate hinge over extension, replace the damaged hinge cover(s) as necessary. Each hinge cover is a unique shape and CANNOT be interchanged. Refer to (Fig. 4) for identification of correct hinge cover placement.
Fig. 4 Tailgate Hinge Cover Identification
1 – Lower Body Side Hinge Cover
2 – Upper Tailgate Side Hinge Cover
3 – Upper Body Side Hinge Cover
4 – Lower Tailgate Side Hinge Cover
- Install the spare tire to the tailgate if previously removed.
- Remove the right rear quarter trim panel (3). One fastener is located behind the trim bezel (1) and two fasteners are under the cargo floor covering at location (2) (Fig. 5). Refer to the detailed repair procedures available in: DealerConnect> TechCONNECT under: Service Info> 08 – Electrical> 8A – Audio/Video/Entertainment/Connectivity> SPEAKER> Removal> SUBWOOFER. Quarter trim panel without subwoofer requires a similar removal process but without speaker electrical connector.
Fig. 5 Right Rear Quarter Trim Panel
1 – Quarter Trim Bezel
2 – Fasteners
3 – Quarter Trim Panel
- Remove the two retaining strap to tailgate fasteners (2) and four retaining strap to body fasteners (3) then remove the tailgate retaining strap (1) from the vehicle (Fig. 6).
Fig. 6 Tailgate Retaining Strap
1 – Retaining Strap
2 – Body Side Fasteners
3 – Tailgate Side Fasteners
- Install the new tailgate retaining strap (Fig. 6).
- Install the right rear quarter trim panel (Fig. 5). Refer to the detailed repair procedures available in: DealerConnect> TechCONNECT under: Service Info> 08 – Electrical> 8A – Audio/Video/Entertainment/Connectivity> SPEAKER> Installation> SUBWOOFER. Quarter trim panel without subwoofer requires a similar installation process but without speaker electrical connector.
- If the right side tail lamp was damaged due to tailgate hinge over extension, replace the tail lamp. Refer to the detailed repair procedures available in: DealerConnect> TechCONNECT under: Service Info> 08 – Electrical> 8L – Lamps and Lighting> Lamps> Lighting – Exterior> LAMP, Tail Stop Turn> Removal / Installation.
POLICY:
Reimbursable within the provisions of the warranty. **Pre-authorization through the Vehicle Digital Imaging Program is NOT required for this repair.**
TIME ALLOWANCE:
| Labor Operation No: | Description | Skill Category | Amount |
|---|---|---|---|
| 23-40-20-9C | Replace Both Hinges, And Retaining Strap (1 – Semi-Skilled) | 6 – Electrical and Body Systems | 1.0 Hrs. |
| 23-40-20-9D | Replace Both Hinges, Retaining Strap, And Right Tail Lamp (1 – Semi-Skilled) | 6 – Electrical and Body Systems | 1.1 Hrs. |
| Related | |||
| 23-70-63-90 | Refinish Both Hinges
Material Allowance $21.44 |
6 – Electrical and Body Systems | 1.8 Hrs. |
NOTE: Time allowance includes paint preparation and refinishing both hinges.
FAILURE CODE:
| ZZ | Service Action |
PART REIMBURSEMENT DETAIL:
| Part No: | Description |
|---|---|
| NPN | 1/2 Of Clear Seal 1.7 oz. Cartridge |
NOTE: This part number is for reimbursement only and will need to be claimed for 1/2 the value of Clear Seal 1.7 oz. Cartridge or it will be rejected. If this is a non-MOPAR part or product, a copy of the invoice showing the purchase of the non-MOPAR part or product needs to be attached to the reimbursement claim.
NUMBER: 23-011-15
GROUP: Body
DATE: March 21, 2015
https://www.nhtsa.gov/recalls?nhtsaId=10144848
https://static.nhtsa.gov/odi/tsbs/2015/MC-10144848-9999.pdf
- For professional use only – not for retail sale
- Fast curing and skins over quickly—can be painted 60 minutes after application
- Can be used for all sealing and adhesive applications with a standard caulking gun in both vertical and horizontal joints
- Flexible, non-staining, and non-sagging product that will not crack or shrink
- SINGLE COMPONENT FORMULA: Adheres well to bare metal, primed metal and painted surfaces
- MOISTURE CURING PROPERTY: Provides excellent performance in high heat and humidity environments
- NON-SHRINKING, NON-CRACKING: Remains flexible and offers superior results to solvent-based sealers
- QUICK PAINTABILITY: Allows painting after 30-45 minutes
- THICK CONSISTENCY: Fills large voids and can be smoothed to a featheredge or brushed
- EASY APPLICATIONS: Brushable and paintable consistency
- HIGH ADHESION: Works on both bare metal and painted surfaces
- FAST SKINNING: Starts in about 10 to 15 minutes
- STAYS IN PLACE: Less likely to drip, sag or run out of gaps being sealed
- NON-STAINING: For all-purpose autobody joint and seam sealing
- Seal seams and permanently repair holes in tents, tarps, awnings, rainflys and camping gear like Thermarest sleeping pads
- Treat up to up to 12’ of seams (1 oz) or repair torn outdoor fabrics with an adhesive that cures into a flexible rubber seal; also available in an 8 oz tube
- Waterproof gear with a sealant that flexes with fabric and bonds to nylon, polyester, canvas, leather and vinyl
- Apply it to repair or re-proof gear without worrying about the seal peeling or cracking; includes two applicator brushes
- Packaging may vary
- Seal up to 60 ft of seams on tents, tarps and awnings with this water-based seam sealant; cures in 2 hours at room temperature
- Use it on various outdoor fabrics including nylon, polyester, and canvas; previously known as Seam Sure
- Apply this long-lasting seal that is nearly invisible and flexes with fabric; available in 2 fl oz bottle
- Treat gear using the included applicator brush to make application quick and easy
- Packaging may vary
- Brushable Seam Sealer is fast drying and designed exclusively for automotive uses.
- This product remains flexible and will not crack, harden, sink or sag.
- Brushable Seam Sealer is easily applied with a brush and holds a perfect brush mark to match that O.E.M. seam.
- It provides excellent adhesion, seals cracks, crevices, body seams and is ideal for use on all lap and flange seams and joints.
- Brushable Seam Sealer is paintable in 30 to 60 minutes and comes in a light gray color.
- ✅ WHY CHOOSE POR-15 PATCH? - POR-15 Patch is quite literally POR-15 Rust Preventive Coating in a tube. Remains flexible while working and dries rock hard becoming impervious to fuels and solvents. It’s so tough it may actually add strength to weakened metal!
- ✅ ALL PURPOSE PATCH – While wearing protective gloves - POR-15 Patch must be applied to dry surfaces only. Dries to touch in 4-6 hours but full cure may take up to 96 hours depending on thickness applied. Once dry, POR-15 Patch cannot be removed by any solvent. Keep cap and threads clean before resealing. POR-15 Patch dries to a rock-hard finish and sanding is very difficult, so we don’t recommend use on car exterior parts if a cosmetic finish is desired.
- ✅ PERMANENTLY SEALS SEAMS - Unlike conventional body fillers, POR-15 Patch won’t absorb moisture and swell. It dries to a rock-hard finish that won’t crack or chip & cannot be removed by any solvent for a permanent seal.
- ✅ WHEN DO I NEED THIS? – Patch permanently seals loose furniture joints, patches holes in steel, wood, and some plastics, fix fuel tanks & floor pans, bond steel, and repair concrete & cinder blocks. – You name it, POR0-15 Patch offers versatility across all your projects.
- ✅ OUR SATISFACTION COMMITMENT - At POR-15 we strive to bring the ultimate in rust prevention. Known for the unbeatable 3-step stop rust system, POR-15 is trusted by DIY & Professionals. We are committed to innovation, quality control, and excellent customer service.
- Seals Cracks, Crevices And Body Seams, Plus Waterproofs And Insulates
- Flexible - Will Not Shrink, Harden Or Crack
- Seals Cracks, Crevices And Body Seams
- For Firewalls, Floor Pans, Trunk Seams, Fender Extensions, Taillight Openings
- Paintable In 30 Minutes
- HIGH-PERFORMANCE: Two-part epoxy seals vertical and horizontal seams to match OEM seals
- METERED MIXING: Dual syringe cartridge eliminates the difficulty and mess of manual mixing
- NON-FLOWING: Heavy-bodied formula allows easy tooling for matching OEM seam sealer appearances
- QUICK CURE: Non-sag property aids during vertical applications
- SELF-MIXES: Makes a perfect formulation every time without mess
- Seam Sealer Compound is fast curing and designed exclusively for automotive uses
- This product is a one part, high performance sealant that combines high flexibility with high ultimate strength, permanent bonds and long service life.
- These products are high quality elastomeric sealants formulated to provide excellent adhesion to a wide variety of substrates and come in an easy to use, non-sag consistency suitable for easy application with a standard caulking gun in both horizontal and vertical automotive joints.
- Smooth creamy non-sag texture – easy to tool
- High rubber content, highly elastic, good low temperature flexibility
Last update on 2023-03-23 / Affiliate links / Images from Amazon Product Advertising API
This product was presentation was made with AAWP plugin.
