NUMBER: 09-004-06
GROUP: Engine
DATE: March 31, 2006
SUBJECT:
Accessory Drive Belt Chirp At Shut Down
OVERVIEW:
This bulletin involves installing an overrunning clutch pulley on the generator.
MODELS:
| 2003-2006 | (DR/DH/D1) | Ram Truck (Diesel) |
NOTE: This bulletin applies to vehicles equipped with a Diesel Engine, sale code ETH.
SYMPTOM/CONDITION:
A chirping sound maybe heard coming from the accessory drive belt when the engine is shut down.
DIAGNOSIS:
If a customer indicates that the condition is present, perform the Repair Procedure.
PARTS REQUIRED:
| Qty. | Part No. | Description |
|---|---|---|
| 1 | 05183490AA  |
Overrunning Clutch Pulley |
SPECIAL TOOLS/EQUIPMENT REQUIRED:
| 8823 | Generator Shaft Holder |
REPAIR PROCEDURE:
- Disconnect and isolate both negative battery cables.
- Remove the air cleaner box.
- Loosen the accessory drive belt and disengage it from the generator.
- Remove the generator.
- Remove the drive pulley from the generator.
- Install the new drive pulley, p/n 05183490AA, using toll number 8823 to hold the generator shaft. Tighten the nut to 80 Nm (60 ft. lbs.)
- Install the generator. Tighten the bolts to 41 Nm (30 ft. lbs.)
- Install the accessory drive belt.
- Install the air cleaner box.
- Connect the negative battery cables.
POLICY:
Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
| Labor Operation No: | Description | Amount | |
|---|---|---|---|
| 08-05-01-98 | Install Overrunning Clutch Pulley | 0.5 Hrs. | |
FAILURE CODE:
| ZZ | Service Action |
