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NUMBER: 18-038-05 REV. A
GROUP: Vehicle Performance
DATE: December 16, 2005
SUBJECT:
FLASH: Engine Start and Driveability At Altitude Or Brake Switch DTC P0504
OVERVIEW:
This bulletin involves selectively erasing and reprogramming the Engine Control Module (ECM) with new software.
MODELS:
| 2005 – 2006 | (KJ) | Liberty |
| ** 2006 | (KJ) | Cherokee ** |
NOTE: This bulletin applies to vehicles equipped with a 2.8L engine (sales code ENR) built prior to November 21, 2005 (MDH 1121XX).
SYMPTOM/CONDITION:
The vehicle operator may experience one or more of the following:
- At an altitude of 5,000 ft. or higher, a cold engine start and/or warm engine restart that is followed by a slow to idle up condition (domestic market vehicles only).
- At an altitude of 5,000 ft. or higher, an Idle and/or off-idle engine shake during engine warm-up condition (domestic market vehicles only).
- A MIL Illumination due to DTC P0504 – Brake Switch Signal Circuits Plausibility With Redundant Contact (domestic and international market vehicles).
DIAGNOSIS:
Using a Scan Tool (DRBIII or StarSCAN) with the appropriate Diagnostic Procedures available in TechCONNECT, verify all engine systems are functioning as designed. If DTCs are present record them on the repair order and repair as necessary before proceeding further with this bulletin.
If the vehicle operator describes or experiences the Symptom/Condition, perform the Repair Procedure.
NOTE: There are three separate Repair Procedures. Repair Procedure A is used for domestic 2005 KJ vehicles. Repair Procedures B or C are used for 2006 KJ vehicles (international or domestic market).
NOTE: There are two methods to download flash files to StarSCAN. The first (preferred) method is to download the flash files to the StarSCAN from the internet. The second method is to download the flash files from the StarSCAN Software Update CD.
PARTS REQUIRED:
| Qty. | Part No. | Description |
|---|---|---|
| 1 | 04275086AB | Label, Authorized Modification |
SPECIAL TOOLS / EQUIPMENT REQUIRED:
VEHICLES UPDATED USING DRBIII
| NPN | Battery Charger |
| CH2002 | General Purpose Interface Bus Cable Assembly |
| CH6000A | Scan Tool (DRBIII) |
| CH7000A/7001A | J1962 Cable with red DRBIII connector |
| TechCONNECT Workstation |
NOTE: An updated J1962 cable has been released. This cable has a red colored connector at the DRBIII connection. Use this cable whenever a flash is being performed.
VEHICLES UPDATED USING StarSCAN
| NPN | Battery Charger |
| CH9401 | StarSCAN Tool |
| CH9404 | StarSCAN Vehicle Cable |
| CH9409 | StarSCAN Documentation Kit |
| CH9410 | StarSCAN Ethernet Cable, 12 ft. |
| CH9412 | StarSCANSoftware Update Device Kit |
| TechCONNECT PC or equivalent | |
| Latest StarSCAN Software Update CD |
REPAIR PROCEDURE A: FOR DOMESTIC VEHICLES USING DRBIII AND DOWNLOADING THE FLASH FILE FROM DealerCONNECT:
NOTE: Whenever a module is reprogrammed, the software in the DRBIII; must be programmed with the latest revision level available.
NOTE: If this flash process is interrupted/aborted, the flash process should be restarted and then follow the directions on the DRBIII.
- Before beginning the flash procedure, remove any old flash files from the DRBIII memory. To clear the memory from the MAIN MENU:
- With the ignition switch in the “RUN” position, determine the original part number of the ECM currently in the vehicle. Using the DRBIII select: a. “DRBIII Standalone”.
- Connect the DRBIII to TechCONNECT. Open TechTOOLS and verify that the “DRBIII Status: Connected” message is in the upper right corner of the TechTOOLS screen.
- Enter the “ECM part #” recorded in Step #2 in the “Parts Criteria” area and select “Show Updates”. TechTOOLS will populate the appropriate flash file.
- Select the flash file.
- Select the “DRBIII” radio button which is next to the “Download/Update” button.
- Select the “Download/Update” button.
- Monitor the “Flash Download/Update Progress” window on the TechCONNECT and follow the instructions on TechCONNECT. When the download process is complete, proceed to Step #9.
- Disconnect the DRBIII from TechCONNECT.
- Open the hood, install a battery charger and verify that the charging rate provides approximately 13.5 volts.
- Connect the DRBIII to the vehicle.
- Download the ECM flash file from the DRBIII to the vehicle. Using the DRBIII select:
- “Vehicle Flash”.
- Follow the directions on the DRBIII screen. When the flash process is complete,proceed to the next step.
- Reset the “Pinion Factor” as necessary.
- Perform the transmission Quick Learn Procedure as necessary.
- Update the Sentry Key Immobilizer Module (SKIM) or Sentry Key Remote EntryModule (SKREEM), Secret Key data if necessary.
NOTE: Due to the ECM programming procedure, a DTC may be set in other modules (TCM, BCM, MIC, SKIM, etc.) within the vehicle, if so equipped. Some DTC’s may cause the MIL to illuminate. Check all modules using “Module Scan”, record the DTC’s, and erase these DTC’s prior to returning the vehicle to the customer. Erase any DTC’s in the PCM only after all other modules have had their DTC’s erased.
NOTE: The following step is required by law when reprogramming a ECM and/or TCM.
- Type the necessary information on the “Authorized Modification Label” p/n04275086AB and attach near the VECI label ( 1).
Fig. 1 AUTHORIZED MODIFICATION LABEL
- – POWERTRAIN CONTROL MODULE P/N (INSERT P/N) USED
- – CHANGE AUTHORITY: TSB XX-XXX-XX
- – DEALER CODE: XXXXX
- – DATE: XX-XX-XX
REPAIR PROCEDURE B: USING StarSCAN AND THE INTERNET TO RETRIEVE THE FLASH FILE:
NOTE: The StarSCAN diagnostic scan tool fully supports Internet connectivity. However, in order to take advantage of this feature you must first configure the StarSCAN for your dealership’s network. For instruction on setting up your StarSCAN for the dealer’s network; refer to the StarSCAN Quick Start Networking Guide available on the www.dcctools.com website under the “download center”.
NOTE: If this flash process is interrupted/aborted, the flash should be restarted.
- Open the hood, install a battery charger and verify that the charging rate provides approximately 13.5 volts.
- Connect the CH9410 StarSCAN Ethernet cable to the StarSCAN and the dealer’s network drop.
- Connect the CH9404 StarSCAN vehicle cable to the StarSCAN and the vehicle.
- Turn the ignition switch to the “ON” position. Power ON the StarSCAN.
- Retrieve the old ECM part number. Using the StarSCAN at the “Home” screen:
- Select “ECU View”
- Touch the screen to highlight the appropriate ECU (ECM) in the list of modules.
- Record the “Part Number”, displayed on the “ECU Overview” screen, for laterreference.
- Download the ECM flash file from the internet to the StarSCAN. Using the StarSCAN at the “ECU Overview” screen: a. Select “More Options”
- Select “ECU Flash”.
- Select “Browse for New File”. Follow the on screen instructions.
- Select “Download to Scantool”.
- Select “Close” after the download is complete, then select “Back”.
- Highlight the listed ECM calibration.
- Select “Update Controller”.
- When the update is complete, select “OK”.
- Reset the ECM module by cycling the ignition switch. Reboot the StarSCAN.
NOTE: Due to the ECM programming procedure, a DTC may be set in other modules (TCM, BCM, MIC, SKREEM, etc.) within the vehicle, if so equipped. Some DTC’s may cause the MIL to illuminate. From the “Home” screen select “System View”. Then select “All DTCs”. Press “Clear All Stored DTCs” if there are any DTCs shown on the list.
NOTE: The following step is required by law when reprogramming a PCM and/or TCM.
- Type the necessary information on the “Authorized Modification Label” p/n 04275086AB and attach near the VECI label (Fig. 1).
REPAIR PROCEDURE C: USING SOFTWARE UPDATE CD TO RETRIEVE THE FLASH FILE:
NOTE: If this flash process is interrupted/aborted, the flash should be restarted.
NOTE: For detailed information on the operation of the StarSCAN®, refer to the Quick Reference documentation provided in the StarSCAN® documentation kit. In addition, more recent information may also be available at the www.dcctools.com website. Look under “Training Aids” and also under “Download Center > Frequently Asked Questions” for more help.
- Open the hood, install a battery charger and verify that the charging rate provides approximately 13.5 volts.
- Connect the CH9404 StarSCAN vehicle cable to the StarSCAN and the vehicle.
- Power ON the StarSCAN.
- Retrieve the old ECM part number. Using the StarSCAN at the “Home” screen:
- Select “ECU View”
- Touch the screen to highlight the appropriate ECU (ECM) in the list of modules.
- Record the “Part Number”, displayed on the “ECU Overview” screen, for laterreference.
- Insert the StarSCAN Software Update CD into the TechCONNECT or equivalent PC. The StarSCAN Software Update CD will start automatically. Select “Download Flash Updates”.
- At the “Select a method for looking up controller flash updates.” screen:
- Select “Enter part number”. Enter the “Part Number” recorded in Step #4 when prompted to do so.
- Using the mouse highlight the appropriate ECM “Calibration”. Select “Next”.
- Follow the on screen instructions.
- When completed, proceed to Step #7.
- With the StarSCAN powered OFF, connect the USB Key and Gender Changer to the StarSCAN USB port ( 2).
Fig. 2 USB KEY, GENDER CHANGER, AND StarSCAN TOOL
- Connect the StarSCAN to the vehicle (if not already connected).
- Turn the ignition switch to the “ON” position. Power ON the StarSCAN.
- Download the ECM flash file from the USB key to the StarSCAN. Using theStarSCAN at the “Home” screen:
- Reprogram the ECM by downloading the file from the USB key to the StarSCAN.
Using the StarSCAN at the “Home” screen: a. Select “ECU View”.- Select “More Options”.
- Select “ECU Flash”.
- Highlight the appropriate ECM calibration.
- Select “Update Controller”. Follow the on screen instructions.
- When the update is complete, select “OK”.
- Reset the ECM module by cycling the ignition switch. Reboot the StarSCAN.
NOTE: Due to the ECM programming procedure, a DTC may be set in other modules (TCM, BCM, MIC, SKREEM, etc.) within the vehicle, if so equipped. Some DTC’s may cause the MIL to illuminate. From the “Home” screen select “System View”. Then select “All DTCs”. Press “Clear All Stored DTCs” if there are any DTCs shown on the list.
NOTE: The following step is required by law when reprogramming a ECM and/or TCM.
- Type the necessary information on the “Authorized Modification Label” p/n04275086AB and attach near the VECI label ( 1).
POLICY:
Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
| Labor Operation No: | Description | Amount |
|---|---|---|
| 18-19-04-10 | Module, Engine Control – Reprogram – 2005 KJ (using the DRBIII) | 1.1 Hrs. |
| 18-19-04-10 | Module, Engine Control – Reprogram – 2006 KJ (using the StarSCAN) | 1.5 Hrs. |
FAILURE CODE:
| ZZ | Service Action |
THIS BULLETIN SUPERSEDES TECHNICAL SERVICE BULLETIN 18-038-05, DATED NOVEMBER 24, 2005, WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL REVISIONS ARE HIGHLIGHTED WITH **ASTERISKS** AND INCLUDE THE ADDITION OF 2006 INTERNATIONAL MARKET VEHICLES.
THE StarSCAN FLASH FILES FOR THIS BULLETIN ARE AVAILABLE VIA THE INTERNET.
THE FLASH FILE WILL BE AVAILABLE ON THE NEXT StarSCAN UPDATE CD RECEIVED AFTER CD 6.05.
THE DRBIII FLASH FILES FOR THIS BULLETIN ARE AVAILABLE ON DealerCONNECT.
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Chrysler J2534 Application Overview
The Chrysler J2534 System is a combination of the J2534 Application (2010 and newer Model Year Support) and the Chrysler J2534 Flash Application (2009-1996 Model Year Support). J2534 aftermarket users are required and responsible for installing the J2534 device driver provided by the device manufacturer. If you need support installing the device driver software contact the device manufacturer. See the related article “Chrysler J2534 Manual” for additional information. Chrysler J2534 application provides below capabilities:
| New J2534 Application: | |
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Application Usage and Support |
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| The Chrysler J2534 Flash Application: | |
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Application Usage and Support |
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Chrysler Recommended J2534 Devices
For Chrysler recommended J2534 device, see below table.
J2534 Device  |
Firmware Version |
| CTC Vehicle Box * | 1.9 |
| UCAN 2 | 1.0 |
| Blue Streak -2534 Global Programmer | 2.10 |
| Actia I+ME Passthru | 2.07 |
* Chrysler recommends the CTC Vehicle Box Device for Chrysler SCI ECU reprogramming. SCI reprogramming is used on most PCMs and TCMs prior to the introduction of CAN bus vehicles which began in 2004 (Durango).
Chrysler J2534 System Support:
Support for Chrysler J2534 System is available on-line. For more information, please refer to Chrysler J2534 Manual and knowledge base website.
Chrysler J2534 System
PC Requirements for Chrysler J2434 System:
The Chrysler J2534 Application has been verified to work with the following operating systems using open platform PCs or laptops:
• Windows 7 (32-Bit & 64-Bit)
• Windows XP (32-Bit only)
Chrysler J2434 System Release Notes:
Please click here to view the Application Release Notes.
Chrysler J2434 System Download:
For Chrysler J2534 System support, please refer to “Chrysler J2534 Manual“. Get the J2534 system.
Chrysler ECU Flash Availability matrix:
Click Flash Availability–J2534 Application and Flash Availability–Chrysler Diagnostic Application.
Adaptor Requirements:
A harness adaptor is required to update certain vehicles. The following tables list which vehicles / modules require which adaptor. Adaptors can be purchased through the SPX Miller Special Tools program. See SPX Miller Special Tools program for details.
MLR-J2534-MMC required on:
| SBEC III | 1996 – 1997 | SEBRING / AVENGER (FJ) |
| ETAX III | 1996 – 1997 | SEBRING / AVENGER (FJ) |
| SBEC IIIA | 1997 – 1998 | SEBRING / AVENGER (FJ) |
| ETAX IIIA | 1997 – 1998 | SEBRING / AVENGER (FJ) |
| Powertrain | 2001 – 2201 | SEBRING / STRATUS COUPE (ST) |
MLR-J2534-TCM required on:
| ETAX IIIB | 2003 – 2004 | SEBRING / STRATUS SEDAN (JR) |
| ETAX IVA | 2005 – 2006 | LIBERTY (DIESEL) JEEP (KJ) |
Additional Information and Known Issues / Concerns:
If you are reprogramming the 5.9L diesel engine controller on the 1996-2008 Dodge RAM vehicle, it is necessary to also reprogram the VIN after the ECU has been flashed. To write the VIN to the ECU, you may use aftermarket software support, or use an OEM FCA US LLC scan tool (DRBIII or StarSCAN). For more information, see the FCA US LLC Scan Tool Lease Options section.
- 1996-2009 ALL PCMs
If you are REPLACING a PCM or ECM and the vehicle is equipped with a theft deterrent system (Sentry Key), it must be initialized to properly function with the Anti Theft module. You also need to reprogram the VIN when replacing a PCM or ECM. To write the VIN to the ECU and initialize the PCM to work with the theft deterrent system, you may use aftermarket software support, or use an OEM FCA US LLC scan tool (DRBIII or StarSCAN). For more information, see the FCA US LLC Scan Tool Lease Options section.
FCA US LLC Scan Tool Lease Options:
- For 2009 model year vehicles and prior, it may be necessary to use either a DRBIII or a StarSCAN to perform function required after ECU replacement. To lease the DRBIII call 1-586-532-8400 or click here.
- Beginning with 2010 MY, function required to replace an ECU will be supported via the J2534 application.
