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April 13, 2023 NHTSA CAMPAIGN NUMBER: 23E032000
High Pressure Fuel Pump Failure
Fuel pump failure can result in an engine stall, increasing the risk of a crash.
NHTSA Campaign Number: 23E032
Manufacturer Chrysler (FCA US, LLC)
Components FUEL SYSTEM, DIESEL
Potential Number of Units Affected 8,459
Summary
Chrysler (FCA US, LLC) is recalling certain Mopar High Pressure Fuel Pumps with part number 68501449AA and certain 3.0L Diesel Engines with part numbers 05162119BB, 05162111CB, 05158048AH, and 05158052AG. The high pressure fuel pump (HPFP) may fail.
Remedy
Dealers will repurchase the high pressure fuel pumps and uninstalled engines. For installed engines, FCA US, LLC will replace the HPFP and additional fuel system components, as necessary, free of charge. Owner notification letters are expected to be mailed June 2, 2023. Owners may contact FCA US, LLC customer service at 1-800-853-1403. FCA US, LLC’s number for this recall is 02A.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
New Safety Recall Advanced Communication – 02A
FCA US LLC has announced an equipment safety recall on certain:
Mopar High Pressure Fuel Pump 68501449AA
Mopar 3.0L Diesel Engine 05162119BB
Mopar 3.0L Diesel Engine 05162111CB
Mopar 3.0L Diesel Engine 05158048AH
Mopar 3.0L Diesel Engine 05158052AG
REASON FOR THIS SAFETY RECALL
Some of the above 3.0L diesel engines and replacement High Pressure Fuel Pumps (“HPFPs”) may wear prematurely and could fail internally. A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle. Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning.
SERVICE ACTION
FCA US will conduct a voluntary safety recall on all affected parts to repurchase suspect HPFPs and uninstalled engines. For installed engines, FCA US will replace the HPFP, and inspect and, if necessary, replace additional fuel system components. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 3rd Quarter of 2023.
Chronology :
- On February 9, 2022, the FCA US LLC (“FCA US”) Technical Safety and Regulatory Compliance (“TSRC”) organization opened an investigation into 2021-2023 MY Jeep Wrangler, 2021-2023 MY Jeep Gladiator, and 2022-2023 MY Ram 1500 vehicles for potential premature high pressure fuel pump failures in vehicles equipped with the 3.0L diesel engine which may result in a stall.
- From February 2022, through March 2023, FCA US TSRC conducted an analysis of stall patterns and vehicle history, determined that the affected vehicles were equipped with the Bosch CP4.2 high pressure fuel pump, and determined that the high pressure fuel pump was the origin of the stalls.
- As of March 30, 2023, FCA US is aware of seven customer assistance records, 126 warranty claims, eight field reports, and three other service records potentially related to this issue for all markets with dates of receipt ranging from April 14, 2022 to March 9, 2023.
- As of March 30, 2023, FCA US is not aware of any accidents or injuries potentially related to this issue for all markets.
- On April 6, 2023, FCA US determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected units.
2 Affected Products
Equipments
BRAND | PART NO. | PRODUCTION DATES |
MOPAR | 3.0L DIESEL ENGINE | |
MOPAR | HIGH PRESSURE FUEL PUMP |
4 Associated Documents
Recall Acknowledgement
RCAK-23E032-3346.pdf 708.619KB
Defect Notice 573 Report
RCLRPT-23E032-4431.PDF 217.72KB
Miscellaneous Document – FCA US LLC Recall Part Number / Model Compatibility
RMISC-23E032-4287.pdf 125.445KB
Manufacturer Notices(to Dealers,etc) – NSRAC re New Safety Recall Advanced Communication – 02A
Latest Recalls Documents
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23E032&docType=RCL
- [Vehicle Fitment]: Compatible with Buick LaCrosse 2010-2016 L4 2.4L, Regal 2011-2017 L4 2.4L (2013: Engine Code K), Verano 2012-2017 L4 2.4L; Compatible with Chevrolet Captiva Sport 2012-2015 L4 2.4L, Equinox 2010-2017 L4 2.4L, Impala 2014 L4 2.4L, Malibu 2013-2014 L4 2.4L; Compatible with GMC Terrain 2010-2017 L4 2.4L
- [Reference Number]: EP1028, GDP103, M73109, 12641847, 12608371, 12633115, 12633423, 12639694, HM10008
- [Specifications]: ① Connector Shape: Rectangular; ② Fuel Type: Gas; ③ Bolt Included: Yes; ④ Gasket Included: Yes; ⑤ Seal Included: Yes; ⑥ Inlet Fitting Thread Size: M14-1.5; ⑦ Terminal Quantity: 2; ⑧ Terminal Type: Blade
- [Attention]: Install and pre-tighten the bolts on both sides together so that the pump body plunger is adjusted perpendicular to the camshaft, and then tighten to secure.
- [Buy with Confidence]: A-Premium offers a one-year unlimited-mileage guarantee on our meticulously crafted High Pressure Fuel Pump. We offer a wide variety of automotive accessory categories, ensuring that you can hit the road with peace of mind.
- ✅ Brand New OEM GDI Pump, Gaskets, Line and hardware
- ✅ One convenient kit so that you spend less time ordering parts and more time driving
- ✅ All product is back by a 24month, unlimited mileage warranty
- 【Part Number】35320-2B130, 35320-2B140, 35320-2B220, 353202B130, 353202B140, 353202B22, FI1549, HP16422
- 【Fitment】High Pressure Fuel Pump fit for Hyundai Veloster 2012-2017, Accent 2013-2014, fit for Kia Rion 2012-2014, for Kia Soul 2012-2016, for Kia Forte 2015-2016. (More details following the description.)
- 【Note】If fittings and connections positioned wrong, please check fuel pump camshaft follower whether for wear,if yes, maybe it'll affected high pressure oil pump normal operation and connection.Please replace camshaft follower.
- 【IPROVEMENT】The fuel pump cam follower lifter/tappet roller probably wears and bothers the operation of fuel pump with time going by. It is necessary to replace with the fuel pump together. We provide you with it in the package list in order to bring you more convenience and better performance.
- 【Service】If the high pressure fuel pump has any issue or not fit your car, we support return. Contact us feel free. Thanks for your support.
- [Vehicle Fitment]: Compatible with Audi A3 2008-2013/2015-2016, A3 Quattro 2009-2013, Q3 2015-2017, Q3 Quattro 2015-2017, TT 2009, TT Quattro 2010, TTS Quattro 2012; Compatible with Volkswagen Beetle 2012-2015, CC 2009-2017, Eos 2009-2016, GTI 2008-2014, Compatible with Jetta 2008-2010/2012-2015, Passat 2008-2010, Compatible with Tiguan 2009-2017, Tiguan Limited 2017-2018---L4 2.0L
- [Reference Number]: GDP905, M73128, 06H127025N, 06H127025E, 06H127025G, 06H127025K, 06H127025M, 06H127025P, 06H127025Q, HM10011
- [Specifications]: ① Connector Shape: Oval; ② Fuel Type: Gas; ③ Bolt Included: Yes; ④ Gasket Included: No; ⑤ Seal Included: Yes; ⑥ Inlet Fitting Thread Size: M14-1.5; ⑦ Terminal Quantity: 2; ⑧ Terminal Type: Blade
- [Attention]: Install and pre-tighten the bolts on both sides together so that the pump body plunger is adjusted perpendicular to the camshaft, and then tighten to secure.
- [Buy with Confidence]: A-Premium offers a one-year unlimited-mileage guarantee on our meticulously crafted High Pressure Fuel Pump. We offer a wide variety of automotive accessory categories, ensuring that you can hit the road with peace of mind.
- For Ford Escape 1.5L 2017-2019
- For Ford Fusion 1.5L 2014-2020
- [Vehicle Fitment-1]: Compatible with Buick LaCrosse 2010 V6 3.0L, LaCrosse 2012-2016 V6 3.6L, Enclave 2018-2021 V6 3.6L, Allure 2010 V6 3.0L; Compatible with Cadillac ATS 2013-2015 V6 3.6L, CTS 2010-2014 V6 3.0L, CTS 2012-2015 V6 3.6L, SRX 2010-2011 V6 3.0L, SRX 2012-2016 V6 3.6L, XTS 2013-2019 V6 3.6L; Compatible with Chevrolet Camaro 2012-2015 V6 3.6L, Caprice 2012-2017 V6 3.6L, Captiva Sport 2012 V6 3.0L
- [Vehicle Fitment-2]: Compatible with Chevrolet Colorado 2015-2016 V6 3.6L, Traverse 2018-2021 V6 3.6L, Equinox 2010-2012 V6 3.0L, Equinox 2013-2017 V6 3.6L, Impala 2012-2014 V6 3.6L, Impala 2017 V6 3.6L (Except Partial Zero Emissions Vehicle), Impala 2018-2020 V6 3.6L, Impala Limited 2014-2015 V6 3.6L; Compatible with GMC Canyon 2015-2016 V6 3.6L, Terrain 2010-2012 V6 3.0L, Terrain 2013-2017 V6 3.6L
- [Reference Number]: GDP106, M73113, 12641740, 12622475, 12629934, 12633594, 12669005, 12677328, 12677329, 12691016, HM10007
- [Specifications]: ① Connector Shape: Rectangle; ② Fuel Type: Gas; ③ Bolt Included: Yes; ④ Gasket Included: Yes; ⑤ Seal Included: Yes; ⑥ Inlet Fitting Thread Size: M14-1.5; ⑦ Terminal Quantity: 2; ⑧ Terminal Type: Blade
- [Attention]: Install and pre-tighten the bolts on both sides together so that the pump body plunger is adjusted perpendicular to the camshaft, and then tighten to secure.
- Fitment: Fuel Pump for Hyundai Santa Fe 2019-2020 2.4L L4 - Gas, for Hyundai Santa Fe Sport 2017-2018 2.4L L4 - Gas, for Hyundai Sonata 2015-2019 2.4L L4 - Gas, for Hyundai Tucson 2018-20221 2.4L L4 - Gas, for Kia Optima 2016-2020 2.4L L4 - Gas, for Kia Sorento 2016-2020 2.4L L4 - Gas, for Kia Sportage 2016-2022 2.4L L4 - Gas.
- OE Number:353202GGA0/35320-2GGA0
- Function: To replace your Car Fuel Pump if it’s broken, cracked, or won’t stay aimed correctly. Optimize car performance and increase fuel efficiency
- Easy Installation: Direct replacement, no need to make any changes, match the old. Mechanical Fuel Pump is made of aluminum alloy, the material has good hardness and is durable. Anti rust, wear corrosion resisting, prolong the service life.
- Package Includes: 1 Pcs High Pressure Fuel Pump.
- 【Replace Parts Number】: 12641847, 12608371, 12633115, 12633423, 12639694, EP1028, GDP103, HM10008, M73109. These high-quality fuel pump are built to OEM specifications and designed to ensure reliable and consistent performance for your vehicle.
- 【Compatible】: The fuel pump are compatible with Buick LaCrosse 2.4L 2010-2016, Regal 2.4L 2011-2017, Verano 2.4L 2012-2017; for Chevy Captiva Sport 2.4L 2012-2015, Equinox LS/LT/LTZ 2.4L 2010-2016, Equinox L 2.4L 2015-2017, Equinox LS/LT/Premier 2.4L 2017, Impala Eco 2.4L 2014, Malibu Eco 2.4L 2013-2014, Orlando 2.4L 2012-2014; for GMC Terrain SLE/SLT 2.4L 2010-2017.
- 【Materials and Performance】: Our high pressure oil pump are made of high-quality materials and are subject to strict quality control testing. The high-pressure fuel pump is a critical component in certain engines, providing the necessary pressure to actuate fuel injectors or other components in the fuel injection system.Its role is essential for achieving precise control over fuel injection, optimizing combustion, improving efficiency, and meeting emission standards.
- 【Benefits】: Our fuel pumps are easy to install and perform well. High pressure fuel pumps enable precise control of fuel injection to optimize combustion efficiency, reduce emissions and improve overall engine performance.
- 【Warranty】: Our fuel pump come with a 1-year warranty. Please confirm compatibility with your vehicle's year, make, and model, as well as the OE part number, before purchasing. Please enter your vehicle information to " confirmed fit" for confirmation. If you have any questions or concerns about the product, please don't hesitate to contact us by email.
- For Tucson 2.4 2011-2015, Sonata 2011-2014, Santa Fe Sport 2013-2014, Optima 2011-2015, Sorento 2.4 2011-2013, Sportage 2.0 2.4 2011-2016.
- [Vehicle Fitment]: Compatible with Hyundai Santa Fe 2019-2020 L4 2.4L GAS, Santa Fe Sport 2017-2018 L4 2.4L GAS, Sonata 2015-2019 L4 2.4L GAS, Tucson 2018-2021 L4 2.4L GAS; Compatible with Kia Optima 2016-2020 L4 2.4L, Sorento 2016-2020 L4 2.4L, Compatible with Sportage 2016-2021 L4 2.4L
- [Reference Number]: HM10051, GDP410, 353202GGA0
- [Specifications]: ① Connector Shape: Rectangular; ② Fuel Type: Gas; ③ Gasket Included: No; ④ Seal Included: No; ⑤ Inlet Fitting Thread Size: M14-1.5; ⑥ Terminal Quantity: 2; ⑦ Terminal Type: Blade
- [Attention]: Install and pre-tighten the bolts on both sides together so that the pump body plunger is adjusted perpendicular to the camshaft, and then tighten to secure.
- [Buy with Confidence]: A-Premium offers a one-year unlimited-mileage guarantee on our meticulously crafted High Pressure Fuel Pump. We offer a wide variety of automotive accessory categories, ensuring that you can hit the road with peace of mind.
Last update on 2024-07-21 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23E-032 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Submission Date : Chrysler (FCA US, LLC) APR 13, 2023 NHTSA Recall No. : 23E-032 Manufacturer Recall No. : 02A Manufacturer Information : Manufacturer Name : Chrysler (FCA US, LLC) Address : 800 Chrysler Drive CIMS 482-00-91 Auburn Hills MI 48326-2757 Company phone : 1-800-853-1403 Population : Number of potentially involved : 8,459 Estimated percentage with defect : 1 % Equipment Information : Brand / Trade 1 : Model : Mopar High Pressure Fuel Pump Part No. : 68501449AA Size : NR Function : NR Descriptive Information : Some high pressure fuel pumps (“HPFPs”) may wear prematurely and could fail internally. The suspect part population includes HPFPs built July 1, 2021, through April 6, 2023, and was determined using supplier shipment information and sales records of the suspect parts. Similar HPFPs not included in the recall population were manufactured before or after the suspect period. The total affected parts for this part number is 5,307. Production Dates : JUL 01, 2021 – APR 06, 2023 Part 573 Safety Recall Report 23E-032 Page 2 Brand / Trade 2 : Model : Mopar 3.0L Diesel Engine Part No. : 05162119BB Size : NR Function : NR Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear prematurely and could fail internally. The suspect part population includes 3.0L diesel engines built July 12, 2021, through April 6, 2023, and was determined using supplier shipment information and sales records of the suspect parts. Similar 3.0L Diesel engines not included in the recall population were manufactured before or after the suspect period. The total affected parts for this part number is 144. Production Dates : JUL 12, 2021 – APR 06, 2023 Brand / Trade 3 : Model : Mopar 3.0L Diesel Engine Part No. : 05162111CB Size : NR Function : NR Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear prematurely and could fail internally. The suspect part population includes 3.0L diesel engines built July 14, 2021, through April 6, 2023, and was determined using supplier shipment information and sales records of the suspect parts. Similar 3.0L Diesel engines not included in the recall population were manufactured before or after the suspect period. The total affected parts for this part number is 79. Production Dates : JUL 14, 2021 – APR 06, 2023 The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 23E-032 Page 3 Brand / Trade 4 : Model : Mopar 3.0L Diesel Engine Part No. : 05158048AH Size : NR Function : NR Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear prematurely and could fail internally. The suspect part population includes 3.0L diesel engines built November 23, 2021, through March 31, 2023, and was determined using supplier shipment information and sales records of the suspect parts. Similar 3.0L Diesel engines not included in the recall population were manufactured before or after the suspect period. The total affected parts for this part number is 2,615. Production Dates : NOV 23, 2021 – MAR 31, 2023 Brand / Trade 5 : Model : Mopar 3.0L Diesel Engine Part No. : 05158052AG Size : NR Function : NR Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear prematurely and could fail internally. The suspect part population includes 3.0L diesel engines built November 23, 2021, through March 31, 2023, and was determined using supplier shipment information and sales records of the suspect parts. Similar 3.0L Diesel engines not included in the recall population were manufactured before or after the suspect period. The total affected parts for this part number is 314. Production Dates : NOV 23, 2021 – MAR 31, 2023 The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 23E-032 Page 4 Description of Defect : Description of the Defect : A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning. Description of the Cause : NR Identification of Any Warning that can Occur : Vehicle occupants may notice a Malfunction Indicator Lamp illuminating, a service Electronic Throttle Control indicator, a fuel leak at the HPFP, or excessive noise from the HPFP. Involved Components : Component Name : Injection Pump Component Description : High Pressure Fuel Pump Component Part Number : 68501449AA Component Name : Engine Assembly Component Description : 3.0L Diesel Engine Component Part Number : 05162119BB / 05162111CB / 05158048AH / 05158052AG Supplier Identification : Component Manufacturer Name : Robert Bosch GmbH Address : Robert-Bosch-Platz 1 Gerlingen-Schillerhhe Foreign States 70839 Country : Germany The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 23E-032 Page 5 Chronology : • On February 9, 2022, the FCA US LLC (“FCA US”) Technical Safety and Regulatory Compliance (“TSRC”) organization opened an investigation into 2021-2023 MY Jeep Wrangler, 2021-2023 MY Jeep Gladiator, and 2022-2023 MY Ram 1500 vehicles for potential premature high pressure fuel pump failures in vehicles equipped with the 3.0L diesel engine which may result in a stall. • From February 2022, through March 2023, FCA US TSRC conducted an analysis of stall patterns and vehicle history, determined that the affected vehicles were equipped with the Bosch CP4.2 high pressure fuel pump, and determined that the high pressure fuel pump was the origin of the stalls. • As of March 30, 2023, FCA US is aware of seven customer assistance records, 126 warranty claims, eight field reports, and three other service records potentially related to this issue for all markets with dates of receipt ranging from April 14, 2022 to March 9, 2023. • As of March 30, 2023, FCA US is not aware of any accidents or injuries potentially related to this issue for all markets. • On April 6, 2023, FCA US determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected units. Description of Remedy : Description of Remedy Program : FCA US will conduct a voluntary safety recall on all affected parts to repurchase suspect HPFPs and uninstalled engines. For installed engines, FCA US will replace the HPFP, and inspect and, if necessary, replace additional fuel system components. FCA US has a longstanding policy and practice of reimbursing owners who have incurred the cost of repairing a problem that subsequently becomes the subject of a field action. To ensure consistency, FCA US, as part of the owner letter, will request that customers send the original receipt and/or other adequate proof of payment to the company for confirmation of the expense. How Remedy Component Differs from Recalled Component : The remedy is to replace affected pumps with a new HPFP with improved durability. Identify How/When Recall Condition NR was Corrected in Production : The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 23E-032 Page 6 The information contained in this report was submitted pursuant to 49 CFR §573 Recall Schedule : Description of Recall Schedule : **04/13/2023: FCA US will notify dealers and begin notifying owners on or about 06/02/2023. Planned Dealer Notification Date : JUN 02, 2023 – JUN 02, 2023 Planned Owner Notification Date : JUN 02, 2023 – JUN 02, 2023 Purchaser Information : The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment: Name : NR Address : NR NR Country : NR Company Phone : NR * NR – Not Reported
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FCA US LLC Recall Part Number / Model Compatibility 02A – 3.0L Diesel High Pressure Fuel Pump Submitted on April 13, 2023 The chart below shows the vehicle make/model/model year(s) in which the recalled components COULD be used/installed as aftermarket or service parts. This list does not represent vehicle models or model years in which the recalled components were used for initial vehicle production. HIGH PRESSURE FUEL PUMP / 3.0L DIESEL ENGINE ASSEMBLY PART NUMBERS BY MAKE/MODEL/MODEL YEAR(S) Part Number Description Jeep Wrangler Jeep Gladiator Ram 1500 2020 2021 2022 2023 2021 2022 2023 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 05162119BB 3.0L Diesel Engine X X X X X X X 05162111CB 3.0L Diesel Engine X X X X 05158048AH 3.0L Diesel Engine X X X X X X 68501449AA High Pressure Fuel Pump X X X X X X X X X X X X X X X X X Part Number Description Jeep Grand Cherokee 2014 2015 2016 2017 2018 2019 2020 05158052AG 3.0L Diesel Engine X X X X 68501449AA High Pressure Fuel Pump X X X X X X X
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04/14/2023 _____________________________________________________________________ New Safety Recall Advanced Communication – 02A FCA US LLC has announced an equipment safety recall on certain: Mopar High Pressure Fuel Pump 68501449AA Mopar 3.0L Diesel Engine 05162119BB Mopar 3.0L Diesel Engine 05162111CB Mopar 3.0L Diesel Engine 05158048AH Mopar 3.0L Diesel Engine 05158052AG REASON FOR THIS SAFETY RECALL Some of the above 3.0L diesel engines and replacement High Pressure Fuel Pumps (“HPFPs”) may wear prematurely and could fail internally. A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle. Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning. SERVICE ACTION FCA US will conduct a voluntary safety recall on all affected parts to repurchase suspect HPFPs and uninstalled engines. For installed engines, FCA US will replace the HPFP, and inspect and, if necessary, replace additional fuel system components. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 3rd Quarter of 2023. We ask that you please take the time to ensure that your personnel are aware of this communication and are prepared to execute a customer friendly process for inquiries regarding involved vehicles. Customer Services Field Operations FCA US LLC
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