23E032 High Pressure Fuel Pump Failure – Mopar

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April 13, 2023 NHTSA CAMPAIGN NUMBER: 23E032000

High Pressure Fuel Pump Failure

Fuel pump failure can result in an engine stall, increasing the risk of a crash.

 

NHTSA Campaign Number: 23E032

Manufacturer ChryslereBay (FCA US, LLC)

Components FUEL SYSTEM, DIESEL

Potential Number of Units Affected 8,459

 

Summary

ChryslereBay (FCA US, LLC) is recalling certain Mopar High Pressure Fuel Pumps with part number 68501449AA and certain 3.0L Diesel Engines with part numbers 05162119BB, 05162111CB, 05158048AH, and 05158052AG. The high pressure fuel pump (HPFP) may fail.

 

Remedy

Dealers will repurchase the high pressure fuel pumps and uninstalled engines. For installed engines, FCA US, LLC will replace the HPFP and additional fuel system components, as necessary, free of charge. Owner notification letters are expected to be mailed June 2, 2023. Owners may contact FCA US, LLC customer service at 1-800-853-1403. FCA US, LLC’s number for this recall is 02A.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


New Safety Recall Advanced Communication – 02A

FCA US LLC has announced an equipment safety recall on certain:

Mopar High Pressure Fuel Pump 68501449AA
Mopar 3.0L Diesel Engine 05162119BB
Mopar 3.0L Diesel Engine 05162111CB
Mopar 3.0L Diesel Engine 05158048AH
Mopar 3.0L Diesel Engine 05158052AG

 

REASON FOR THIS SAFETY RECALL

Some of the above 3.0L diesel engines and replacement High Pressure Fuel Pumps (“HPFPs”) may wear prematurely and could fail internally. A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle. Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning.

 

SERVICE ACTION

FCA US will conduct a voluntary safety recall on all affected parts to repurchase suspect HPFPs and uninstalled engines. For installed engines, FCA US will replace the HPFP, and inspect and, if necessary, replace additional fuel system components. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 3rd Quarter of 2023.

 


Chronology :

  • On February 9, 2022, the FCA US LLC (“FCA US”) Technical Safety and Regulatory Compliance (“TSRC”) organization opened an investigation into 2021-2023 MY JeepeBay Wrangler, 2021-2023 MY JeepeBay Gladiator, and 2022-2023 MY RameBay 1500 vehicles for potential premature high pressure fuel pump failures in vehicles equipped with the 3.0L diesel engine which may result in a stall.
  • From February 2022, through March 2023, FCA US TSRC conducted an analysis of stall patterns and vehicle history, determined that the affected vehicles were equipped with the Bosch CP4.2 high pressure fuel pump, and determined that the high pressure fuel pump was the origin of the stalls.
  • As of March 30, 2023, FCA US is aware of seven customer assistance records, 126 warranty claims, eight field reports, and three other service records potentially related to this issue for all markets with dates of receipt ranging from April 14, 2022 to March 9, 2023.
  • As of March 30, 2023, FCA US is not aware of any accidents or injuries potentially related to this issue for all markets.
  • On April 6, 2023, FCA US determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected units.

 


2 Affected Products

Equipments

BRANDPART NO.PRODUCTION DATES
MOPAR3.0L DIESEL ENGINE
MOPARHIGH PRESSURE FUEL PUMP

 


4 Associated Documents

Recall Acknowledgement

RCAK-23E032-3346.pdf 708.619KB

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Defect Notice 573 Report

RCLRPT-23E032-4431.PDF 217.72KB

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Miscellaneous Document – FCA US LLC Recall Part Number / Model Compatibility

RMISC-23E032-4287.pdf 125.445KB

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Manufacturer Notices(to Dealers,etc) – NSRAC re New Safety Recall Advanced Communication – 02A

RCMN-23E032-9614.pdf 49.771KB

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Latest Recalls Documents

 


 

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A-Premium High Pressure Fuel Pump Compatible with Ford F150 2011-2016, Transit-150/Transit-250/Transit-350/Transit-350 HD 2015-2022, Expedition 2015-2017 & Lincoln Navigator 2015-2017, 3.5L
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  • [Attention]: Install and pre-tighten the bolts on both sides together so that the pump body plunger is adjusted perpendicular to the camshaft, and then tighten to secure.
  • [Buy with Confidence]: A-Premium offers a one-year unlimited-mileage guarantee on our meticulously crafted High Pressure Fuel Pump. We offer a wide variety of automotive accessory categories, ensuring that you can hit the road with peace of mind.

 


Last update on 2025-05-08 / Affiliate links / Images from Amazon Product Advertising API

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