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April 13, 2023 NHTSA CAMPAIGN NUMBER: 23E032000
High Pressure Fuel Pump Failure
Fuel pump failure can result in an engine stall, increasing the risk of a crash.
NHTSA Campaign Number: 23E032
Manufacturer Chrysler (FCA US, LLC)
Components FUEL SYSTEM, DIESEL
Potential Number of Units Affected 8,459
Summary
Chrysler (FCA US, LLC) is recalling certain Mopar High Pressure Fuel Pumps with part number 68501449AA and certain 3.0L Diesel Engines with part numbers 05162119BB, 05162111CB, 05158048AH, and 05158052AG. The high pressure fuel pump (HPFP) may fail.
Remedy
Dealers will repurchase the high pressure fuel pumps and uninstalled engines. For installed engines, FCA US, LLC will replace the HPFP and additional fuel system components, as necessary, free of charge. Owner notification letters are expected to be mailed June 2, 2023. Owners may contact FCA US, LLC customer service at 1-800-853-1403. FCA US, LLC’s number for this recall is 02A.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
New Safety Recall Advanced Communication – 02A
FCA US LLC has announced an equipment safety recall on certain:
Mopar High Pressure Fuel Pump 68501449AA
Mopar 3.0L Diesel Engine 05162119BB
Mopar 3.0L Diesel Engine 05162111CB
Mopar 3.0L Diesel Engine 05158048AH
Mopar 3.0L Diesel Engine 05158052AG
REASON FOR THIS SAFETY RECALL
Some of the above 3.0L diesel engines and replacement High Pressure Fuel Pumps (“HPFPs”) may wear prematurely and could fail internally. A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle. Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning.
SERVICE ACTION
FCA US will conduct a voluntary safety recall on all affected parts to repurchase suspect HPFPs and uninstalled engines. For installed engines, FCA US will replace the HPFP, and inspect and, if necessary, replace additional fuel system components. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 3rd Quarter of 2023.
Chronology :
- On February 9, 2022, the FCA US LLC (“FCA US”) Technical Safety and Regulatory Compliance (“TSRC”) organization opened an investigation into 2021-2023 MY Jeep Wrangler, 2021-2023 MY Jeep Gladiator, and 2022-2023 MY Ram 1500 vehicles for potential premature high pressure fuel pump failures in vehicles equipped with the 3.0L diesel engine which may result in a stall.
- From February 2022, through March 2023, FCA US TSRC conducted an analysis of stall patterns and vehicle history, determined that the affected vehicles were equipped with the Bosch CP4.2 high pressure fuel pump, and determined that the high pressure fuel pump was the origin of the stalls.
- As of March 30, 2023, FCA US is aware of seven customer assistance records, 126 warranty claims, eight field reports, and three other service records potentially related to this issue for all markets with dates of receipt ranging from April 14, 2022 to March 9, 2023.
- As of March 30, 2023, FCA US is not aware of any accidents or injuries potentially related to this issue for all markets.
- On April 6, 2023, FCA US determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected units.
2 Affected Products
Equipments
BRAND | PART NO. | PRODUCTION DATES |
MOPAR | 3.0L DIESEL ENGINE | |
MOPAR | HIGH PRESSURE FUEL PUMP |
4 Associated Documents
Recall Acknowledgement
RCAK-23E032-3346.pdf 708.619KB
Defect Notice 573 Report
RCLRPT-23E032-4431.PDF 217.72KB
Miscellaneous Document – FCA US LLC Recall Part Number / Model Compatibility
RMISC-23E032-4287.pdf 125.445KB
Manufacturer Notices(to Dealers,etc) – NSRAC re New Safety Recall Advanced Communication – 02A
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23E032&docType=RCL
- [Vehicle Fitment]: Compatible with Buick LaCrosse 2010-2016 L4 2.4L, Regal 2011-2017 L4 2.4L (2013: Engine Code K), Verano 2012-2017 L4 2.4L; Compatible with Chevrolet Captiva Sport 2012-2015 L4 2.4L, Equinox 2010-2017 L4 2.4L, Impala 2014 L4 2.4L, Malibu 2013-2014 L4 2.4L; Compatible with GMC Terrain 2010-2017 L4 2.4L
- [Reference Number]: EP1028, GDP103, M73109, 12641847, 12608371, 12633115, 12633423, 12639694, HM10008
- [Specifications]: ① Connector Shape: Rectangular; ② Fuel Type: Gas; ③ Bolt Included: Yes; ④ Gasket Included: Yes; ⑤ Seal Included: Yes; ⑥ Inlet Fitting Thread Size: M14-1.5; ⑦ Terminal Quantity: 2; ⑧ Terminal Type: Blade
- [Attention]: Install and pre-tighten the bolts on both sides together so that the pump body plunger is adjusted perpendicular to the camshaft, and then tighten to secure.
- [Buy with Confidence]: A-Premium offers a one-year unlimited-mileage guarantee on our meticulously crafted High Pressure Fuel Pump. We offer a wide variety of automotive accessory categories, ensuring that you can hit the road with peace of mind.
- ✅PART NUMBER: 12641847, 12633423, 12608371, 12633115, 12639694
- ✅COMPATIBLE MODELS: for BUIC-K LACROSSE 2010-2016; for BUI-CK REGAL 2011-2017; for BUIC-K VERANO 2012-2017; for CAPTIVA SPORT 2012-2015; for EQUINOX 2010-2017; for IMPALA 2014; for MALIBU 2013-2014; for ORLANDO2012-2014; for GMC TERRAIN 2010-2017.
- ✅WHY SHOULD REPLACE THE FUEL PUMP: The fuel pump cam follower lifter/tappet roller probably wears and bothers the operation of fuel pump with time going by. It is necessary to replace with the fuel pump together. We provide you with it in the package list in order to bring you more convenience and better performance, and save your money.
- ✅CONFITION&RELIABLE FEATURES: Remanufactured Style; The key to direct injection is a high-pressure fuel pump. PANGLIN high pressure pump is responsible for compressing the fuel supplied by the electric fuel pump to the pressure required for high-pressure injection to provide optimum mixture of fuel and air directly into the cumbustion chamber. These high-pressure fuel pumps are typically driven by a camshaft and are able to vary their displacement and output to match the needs of the engine.
- ✅WARM TIPS: To ensure safety and normal usage of our product, Professional Installation Is Highly Recommended to avoid damaging the mechanic or causing accidents, please do not dismantle the products.Please carefully compare the pictures or OE numbers to match your original parts before purchasing the product. Please be sure to confirm the Year/Make/Model applicable information properly before ordering.
- 🚙FITMENT--The Electric High Pressure Fuel Pump Module compatible with 2015-2018 Expedition,2015-2018 Transit 150/250/350
- 🚙Part Number--BL3Z-9350-A,BL3Z-9350-B,BL3Z-9350-C,BL3Z-9350-D,FI1519,HP16400,BL3Z9350D BL3E-9D376-CH
- 🚙EASY INSTALLATION--The High press Fuel Pump Come With Installation Guidement,Easy To Replace Factory One, Save Time And Effort.
- 🚙FEATURES--The key to direct injection is a high-pressure fuel pump. The high-pressure pump is responsible for compressing the fuel supplied by the electric fuel pump to the pressure required for high-pressure injection to provide optimum mixture of fuel and air directly into the cumbustion chamber. These high-pressure fuel pumps are typically driven by a camshaft and are able to vary their displacement and output to match the needs of the engine.
- 🚙Note--To ensure safety and normal usage of our product,please let professional auto mechanic to install this High Pressure Fuel Pump;to avoid damaging the mechanic or causing accidents,please do not dismantle the products.
- [Vehicle Fitment]: Compatible with Audi A4 2010-2016 L4 2.0L, A4 Quattro 2010-2016 L4 2.0L (From 11/05/2009), A5 2010-2014 L4 2.0L, A5 Quattro 2010-2017 L4 2.0L (From 11/05/2009), A6 2012-2015 L4 2.0L, A6 Quattro 2013-2015 L4 2.0L, allroad 2013-2016 L4 2.0L, Q5 2011-2017 L4 2.0L, TT Quattro 2011-2015 L4 2.0L (To # CETA Engine Design)
- [Reference Number]: GDP602, M73124, 06J127025J, HFS034131, 06J127025E, 06J127025F, 06J127025G, 06J127025K, 06J127025L, HM10023
- [Specifications]: ① Connector Shape: Oval; ② Fuel Type: Gas; ③ Bolt Included: No; ④ Gasket Included: No; ⑤ Seal Included: Yes; ⑥ Inlet Fitting Thread Size: M14-1.5; ⑦ Terminal Quantity: 2; ⑧ Terminal Type: Blade
- [Attention]: Install and pre-tighten the bolts on both sides together so that the pump body plunger is adjusted perpendicular to the camshaft, and then tighten to secure.
- [Buy with Confidence]: A-Premium offers a one-year unlimited-mileage guarantee on our meticulously crafted High Pressure Fuel Pump. We offer a wide variety of automotive accessory categories, ensuring that you can hit the road with peace of mind.
- For Tucson 2.4 2011-2015, Sonata 2011-2014, Santa Fe Sport 2013-2014, Optima 2011-2015, Sorento 2.4 2011-2013, Sportage 2.0 2.4 2011-2016.
- [Vehicle Fitment]: Compatible with Audi A3 2008-2013/2015-2016, A3 Quattro 2009-2013, Q3 2015-2017, Q3 Quattro 2015-2017, TT 2009, TT Quattro 2010, TTS Quattro 2012; Compatible with Volkswagen Beetle 2012-2015, CC 2009-2017, Eos 2009-2016, GTI 2008-2014, Compatible with Jetta 2008-2010/2012-2015, Passat 2008-2010, Compatible with Tiguan 2009-2017, Tiguan Limited 2017-2018---L4 2.0L
- [Reference Number]: GDP905, M73128, 06H127025N, 06H127025E, 06H127025G, 06H127025K, 06H127025M, 06H127025P, 06H127025Q, HM10011
- [Specifications]: ① Connector Shape: Oval; ② Fuel Type: Gas; ③ Bolt Included: Yes; ④ Gasket Included: No; ⑤ Seal Included: Yes; ⑥ Inlet Fitting Thread Size: M14-1.5; ⑦ Terminal Quantity: 2; ⑧ Terminal Type: Blade
- [Attention]: Install and pre-tighten the bolts on both sides together so that the pump body plunger is adjusted perpendicular to the camshaft, and then tighten to secure.
- [Buy with Confidence]: A-Premium offers a one-year unlimited-mileage guarantee on our meticulously crafted High Pressure Fuel Pump. We offer a wide variety of automotive accessory categories, ensuring that you can hit the road with peace of mind.
- Replaces Part Number: 12614934, 12626234, 12634492, 12639260,12647344
- Compatible with: Buick Allure V6-3.6L 2010, Enclave V6-3.6L 2009-2017, Lacrosse V6-3. L 2010-2016
- Compatible with: Cadillac CTS V6-3.6L 2008-2014, STS V6-3.6L 2008-2011
- Compatible with: Chevrolet Camaro V6-3.6L 2010-2015, Traverse V6-3.6L 2009-2017; for GMC Acadia V6-3.6L 2009-2017
- Package Contents: 1 x High Pressure Fuel Pump
- Customers are advised to compare Part OEM Number: 12614934, 12639260, 12634492, EP1031, 12647344, 12658552, 12676667, 0 261 520 301, 0 261 520 302, 0 261 520 124, 0261520301, 0261520302, 0261520124, HPM1002, HPM1008
- Replacement for Buick Allure 2010-2011 6 Cyl 3.6L
- Replacement for Buick Enclave 2009-2017 6 Cyl 3.6L
- Replacement for Cadillac CTS 2008-2011 6 Cyl 3.6L
- Replacement for Chevy Traverse 2009-2017 6 Cyl 3.6L
- [Durable construction] Made with high-quality materials and precision manufacturing processes, this fuel pump is designed to withstand the rigors of everyday use and provide long-lasting performance.
- [Compatible With] 2010-2016 Buick Lacrosse 2.4L;2011-2017 Buick Regal 2.4L;2012-2017 Buick Verano 2.4L;2012-2015 Chevy Captiva Sport 2.4L;2010-2017 Chevy Equinox 2.4L;2014 Chevy Impala 2.4L;2013-2014 Chevy Malibu 2.4L;2012-2014 Chevy Orlando 2.4L;2010-2017 GMC Terrain 2.4L;
- [OEM Part Number] EP1028 12639694 12633423 12641847 HP16403 HM10008 M73109 12608371 12633115 FI1502 Please check the part numbers whether it suits your vehicle before purchasing.
- [Product Performance] The fuel pump is designed to operate at high pressures, ensuring that your engine receives the proper amount of fuel for optimal performance. A faulty fuel pump can cause a variety of performance issues, including poor fuel economy, lack of power, and engine stalling.
- [Warranty] 1 Year Warranty, No Reason Return in 30 Days, our products undergo strict quality inspection before leaving the factory.If you are not sure whether our products are suitable for your vehicle, please feel free to contact us, we are always here to help you.
Last update on 2024-03-21 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23E-032 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Submission Date : Chrysler (FCA US, LLC) APR 13, 2023 NHTSA Recall No. : 23E-032 Manufacturer Recall No. : 02A Manufacturer Information : Manufacturer Name : Chrysler (FCA US, LLC) Address : 800 Chrysler Drive CIMS 482-00-91 Auburn Hills MI 48326-2757 Company phone : 1-800-853-1403 Population : Number of potentially involved : 8,459 Estimated percentage with defect : 1 % Equipment Information : Brand / Trade 1 : Model : Mopar High Pressure Fuel Pump Part No. : 68501449AA Size : NR Function : NR Descriptive Information : Some high pressure fuel pumps (“HPFPs”) may wear prematurely and could fail internally. The suspect part population includes HPFPs built July 1, 2021, through April 6, 2023, and was determined using supplier shipment information and sales records of the suspect parts. Similar HPFPs not included in the recall population were manufactured before or after the suspect period. The total affected parts for this part number is 5,307. Production Dates : JUL 01, 2021 – APR 06, 2023 Part 573 Safety Recall Report 23E-032 Page 2 Brand / Trade 2 : Model : Mopar 3.0L Diesel Engine Part No. : 05162119BB Size : NR Function : NR Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear prematurely and could fail internally. The suspect part population includes 3.0L diesel engines built July 12, 2021, through April 6, 2023, and was determined using supplier shipment information and sales records of the suspect parts. Similar 3.0L Diesel engines not included in the recall population were manufactured before or after the suspect period. The total affected parts for this part number is 144. Production Dates : JUL 12, 2021 – APR 06, 2023 Brand / Trade 3 : Model : Mopar 3.0L Diesel Engine Part No. : 05162111CB Size : NR Function : NR Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear prematurely and could fail internally. The suspect part population includes 3.0L diesel engines built July 14, 2021, through April 6, 2023, and was determined using supplier shipment information and sales records of the suspect parts. Similar 3.0L Diesel engines not included in the recall population were manufactured before or after the suspect period. The total affected parts for this part number is 79. Production Dates : JUL 14, 2021 – APR 06, 2023 The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 23E-032 Page 3 Brand / Trade 4 : Model : Mopar 3.0L Diesel Engine Part No. : 05158048AH Size : NR Function : NR Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear prematurely and could fail internally. The suspect part population includes 3.0L diesel engines built November 23, 2021, through March 31, 2023, and was determined using supplier shipment information and sales records of the suspect parts. Similar 3.0L Diesel engines not included in the recall population were manufactured before or after the suspect period. The total affected parts for this part number is 2,615. Production Dates : NOV 23, 2021 – MAR 31, 2023 Brand / Trade 5 : Model : Mopar 3.0L Diesel Engine Part No. : 05158052AG Size : NR Function : NR Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear prematurely and could fail internally. The suspect part population includes 3.0L diesel engines built November 23, 2021, through March 31, 2023, and was determined using supplier shipment information and sales records of the suspect parts. Similar 3.0L Diesel engines not included in the recall population were manufactured before or after the suspect period. The total affected parts for this part number is 314. Production Dates : NOV 23, 2021 – MAR 31, 2023 The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 23E-032 Page 4 Description of Defect : Description of the Defect : A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning. Description of the Cause : NR Identification of Any Warning that can Occur : Vehicle occupants may notice a Malfunction Indicator Lamp illuminating, a service Electronic Throttle Control indicator, a fuel leak at the HPFP, or excessive noise from the HPFP. Involved Components : Component Name : Injection Pump Component Description : High Pressure Fuel Pump Component Part Number : 68501449AA Component Name : Engine Assembly Component Description : 3.0L Diesel Engine Component Part Number : 05162119BB / 05162111CB / 05158048AH / 05158052AG Supplier Identification : Component Manufacturer Name : Robert Bosch GmbH Address : Robert-Bosch-Platz 1 Gerlingen-Schillerhhe Foreign States 70839 Country : Germany The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 23E-032 Page 5 Chronology : • On February 9, 2022, the FCA US LLC (“FCA US”) Technical Safety and Regulatory Compliance (“TSRC”) organization opened an investigation into 2021-2023 MY Jeep Wrangler, 2021-2023 MY Jeep Gladiator, and 2022-2023 MY Ram 1500 vehicles for potential premature high pressure fuel pump failures in vehicles equipped with the 3.0L diesel engine which may result in a stall. • From February 2022, through March 2023, FCA US TSRC conducted an analysis of stall patterns and vehicle history, determined that the affected vehicles were equipped with the Bosch CP4.2 high pressure fuel pump, and determined that the high pressure fuel pump was the origin of the stalls. • As of March 30, 2023, FCA US is aware of seven customer assistance records, 126 warranty claims, eight field reports, and three other service records potentially related to this issue for all markets with dates of receipt ranging from April 14, 2022 to March 9, 2023. • As of March 30, 2023, FCA US is not aware of any accidents or injuries potentially related to this issue for all markets. • On April 6, 2023, FCA US determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected units. Description of Remedy : Description of Remedy Program : FCA US will conduct a voluntary safety recall on all affected parts to repurchase suspect HPFPs and uninstalled engines. For installed engines, FCA US will replace the HPFP, and inspect and, if necessary, replace additional fuel system components. FCA US has a longstanding policy and practice of reimbursing owners who have incurred the cost of repairing a problem that subsequently becomes the subject of a field action. To ensure consistency, FCA US, as part of the owner letter, will request that customers send the original receipt and/or other adequate proof of payment to the company for confirmation of the expense. How Remedy Component Differs from Recalled Component : The remedy is to replace affected pumps with a new HPFP with improved durability. Identify How/When Recall Condition NR was Corrected in Production : The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 23E-032 Page 6 The information contained in this report was submitted pursuant to 49 CFR §573 Recall Schedule : Description of Recall Schedule : **04/13/2023: FCA US will notify dealers and begin notifying owners on or about 06/02/2023. Planned Dealer Notification Date : JUN 02, 2023 – JUN 02, 2023 Planned Owner Notification Date : JUN 02, 2023 – JUN 02, 2023 Purchaser Information : The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment: Name : NR Address : NR NR Country : NR Company Phone : NR * NR – Not Reported
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FCA US LLC Recall Part Number / Model Compatibility 02A – 3.0L Diesel High Pressure Fuel Pump Submitted on April 13, 2023 The chart below shows the vehicle make/model/model year(s) in which the recalled components COULD be used/installed as aftermarket or service parts. This list does not represent vehicle models or model years in which the recalled components were used for initial vehicle production. HIGH PRESSURE FUEL PUMP / 3.0L DIESEL ENGINE ASSEMBLY PART NUMBERS BY MAKE/MODEL/MODEL YEAR(S) Part Number Description Jeep Wrangler Jeep Gladiator Ram 1500 2020 2021 2022 2023 2021 2022 2023 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 05162119BB 3.0L Diesel Engine X X X X X X X 05162111CB 3.0L Diesel Engine X X X X 05158048AH 3.0L Diesel Engine X X X X X X 68501449AA High Pressure Fuel Pump X X X X X X X X X X X X X X X X X Part Number Description Jeep Grand Cherokee 2014 2015 2016 2017 2018 2019 2020 05158052AG 3.0L Diesel Engine X X X X 68501449AA High Pressure Fuel Pump X X X X X X X
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04/14/2023 _____________________________________________________________________ New Safety Recall Advanced Communication – 02A FCA US LLC has announced an equipment safety recall on certain: Mopar High Pressure Fuel Pump 68501449AA Mopar 3.0L Diesel Engine 05162119BB Mopar 3.0L Diesel Engine 05162111CB Mopar 3.0L Diesel Engine 05158048AH Mopar 3.0L Diesel Engine 05158052AG REASON FOR THIS SAFETY RECALL Some of the above 3.0L diesel engines and replacement High Pressure Fuel Pumps (“HPFPs”) may wear prematurely and could fail internally. A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle. Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning. SERVICE ACTION FCA US will conduct a voluntary safety recall on all affected parts to repurchase suspect HPFPs and uninstalled engines. For installed engines, FCA US will replace the HPFP, and inspect and, if necessary, replace additional fuel system components. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 3rd Quarter of 2023. We ask that you please take the time to ensure that your personnel are aware of this communication and are prepared to execute a customer friendly process for inquiries regarding involved vehicles. Customer Services Field Operations FCA US LLC
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