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NUMBER: 08-107-15 REV. A
GROUP: Electrical
DATE: November 10, 2015
THIS BULLETIN SUPERSEDES SERVICE BULLETIN 08-107-15, DATED NOVEMBER 04, 2015, WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL REVISIONS ARE HIGHLIGHTED WITH **ASTERISKS** AND INCLUDE REVISED DATES.
THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL (RRT) 15-104. ALL APPLICABLE SOLD AND UN-SOLD RRT VIN’s HAVE BEEN LOADED. TO VERIFY THAT THIS RRT SERVICE ACTION IS APPLICABLE TO THE VEHICLE, USE VIP OR PERFORM A VIN SEARCH IN TECHCONNECT. ALL REPAIRS ARE REIMBURSABLE WITHIN THE PROVISIONS OF WARRANTY.
SUBJECT:
Cross Threaded Antenna Nut
OVERVIEW:
This bulletin involves the replacement of the Radio Antenna Base/Cable Assembly and Radio Antenna Nut due to cross threading during assembly.
MODELS:
| 2016 | (DS) | Ram 1500 Pickup |
NOTE: This bulletin applies to vehicles within the following markets/countries: NAFTA and LATAM.
NOTE: This bulletin applies to vehicles built on or after **August 07, 2015 (MDH 0907XX) and on or before September 02, 2015 (MDH 0902XX).**
SYMPTOM/CONDITION:
Upon inspection, the technician may find the radio antenna nut is cross threaded on the radio antenna base/cable assembly.
DIAGNOSIS:
If the customer describes the symptom/condition listed above, perform the Repair Procedure.
If a customer’s VIN is listed in VIP or your RRT VIN list, perform the repair. For all other customers that describe the symptom/condition listed above, perform the Repair Procedure.
PARTS REQUIRED:
| Qty. | Part No. | Description |
|---|---|---|
| 1 | 05064341AA | Nut, Antenna Base |
| 1 | 05064394AH | Antenna, Cable & Base Assembly |
SPECIAL TOOLS/EQUIPMENT REQUIRED:
| C-4816 | Socket, Antenna |
Fig. 1 Antenna Socket
REPAIR PROCEDURE:
- Inspect the antenna nut for cross threading on the antenna base and cable assembly (Fig. 2).
Fig. 2 Antenna Base and Cable Assembly
1 – Antenna Nut
2 – Grommet
- Is the antenna nut cross threaded on the antenna base and cable assembly?
- YES>>> Proceed to Step #3.
- NO>>>This bulletin has been completed, use Inspection Only LOP (08-60-05-97) to close the active RRT.
- Make note all radio presets; and the quality of radio reception for them before continuing with this repair.
- Disconnect and isolate the negative battery cable.
- Remove the passenger side cowl trim panel (Fig. 3).
Fig. 3 Passenger Lower Trim Panel
1 – Passenger Lower Trim Panel
- Disconnect the antenna mast connector from the instrument panel antenna connector (Fig. 4).
Fig. 4 Antenna Mast Connection
1 – Instrument Panel Antenna Connector
2 – Antenna Cable
3 – Antenna Cable Connector
- Securely tie a suitable length of cord or twine to the antenna half of the antenna cable connector. This cord will be used to pull the antenna cable back into position during installation.
- Remove the antenna mast.
Fig. 5 Antenna Mast
1 – Antenna Mast
Fig. 6 Antenna Base and Cable Assembly
1 – Antenna Nut
2 – Grommet
- Remove the antenna adapter.
- With the passenger door open, pull the antenna body assembly out through theopening between the fender and body.
- Tie the cord that was used during the removal procedure to the cable being installed.
- Using the cord, pull the antenna cable through the hole in the door opening and seatgrommet into place.
- Insert the antenna body through the hole in the fender and install adapter (Fig. 7).
Fig. 7 Antenna Base and Cable Assembly
1 – Antenna Nut
2 – Grommet
- Install and tighten the antenna cap nut with the Antenna Socket C-4816.
- Verify that the antenna grommet is fully seated.
- Connect the antenna mast connector to the instrument panel antenna cable (Fig. 8).
Fig. 8 Antenna Mast Connection
1 – Instrument Panel Antenna Connector
2 – Antenna Cable
3 – Antenna Cable Connector
- Install the passenger cowl trim panel.
- Install the antenna mast (Fig. 9).
Fig. 9 Antenna Mast Base and Cable Assembly
1 – Antenna Mast
2 – Antenna Nut
3 – Antenna Base and Cable Assembly
- Connect the battery negative cable.
- Verify the repair by checking the radio reception on the stations previously identifiedfor presets.
- Set all customer presets to the previously noted positions.
POLICY:
Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
| Labor Operation No: | Description | Skill Category | Amount |
|---|---|---|---|
| 08-60-05-97 | Inspect Only the Antenna, Cable & Base assembly with Antenna, nut (1 – Semi-Skilled) | 6 – Electrical and Body Systems | 0.2 Hrs. |
| 08-60-05-96 | Inspect And Replace the Antenna, Cable & Base assembly with Antenna, nut (1 – Semi-Skilled) | 6 – Electrical and Body Systems | 0.4 Hrs. |
FAILURE CODE:
| ZZ | Service Action |
08-107-15 REV. A
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