NUMBER: 08-120-15
GROUP: Electrical
DATE: December 05, 2015
THE wiTECH SOFTWARE IS REQUIRED TO BE AT THE LATEST RELEASE BEFORE PERFORMING THIS PROCEDURE.
SUBJECT:
Intermittent No Start And/Or Instrument Cluster 4WD Indicator Lamp Illuminated
OVERVIEW:
This bulletin involves inspecting the wire harness for chafing and repairing or replacing the harness as necessary.
MODELS:
NOTE: This bulletin applies to vehicles within the following markets/countries: NAFTA, LATAM, EMEA, APAC.
NOTE: This bulletin applies to vehicles built on or before May 27, 2015 (MDH 0527XX) equipped with 2.4L Engine (Sales Code ED6 or ED8).
SYMPTOM/CONDITION:
The customer may describe the instrument cluster 4WD indicator lamp is illuminated and/or an intermittent no start condition.
DIAGNOSIS:
Using a Scan Tool (wiTECH) with the appropriate Diagnostic Procedures available in TechCONNECT, verify that no Diagnostic Trouble Codes (DTCs) are set. If DTCs are present, record them on the repair order and repair as necessary before proceeding further with this bulletin.
If the customer describes the symptom/condition listed above, perform the Repair Procedure.
PARTS REQUIRED:
| Qty. | Description | Part No. |
|---|---|---|
| 1 (AR) | Wiring, Transmission (2014, LHD, FWD) | 68165481AD  |
| 1 (AR) | Wiring, Transmission (2014, LHD, 4WD) | 68192600AD |
| 1 (AR) | Wiring, Transmission (2014, RHD, FWD) | 68210843AB |
| 1 (AR) | Wiring, Transmission (2014, RHD, 4WD) | 68210844AB |
| 1 (AR) | Wiring, Transmission (2015, LHD, FWD) | 68241721AA |
| 1 (AR) | Wiring, Transmission (2015, LHD, 4WD) | 68241722AA |
| 1 (AR) | Wiring, Transmission (2015, RHD, FWD) | 68241723AA |
| 1 (AR) | Wiring, Transmission (2015, RHD, 4WD) | 68241724AA |
| 1 (AR) | Wiring, Transmission (2016, LHD, FWD) | 68270152AB |
| 1 (AR) | Wiring, Transmission (2016, LHD, 4WD) | 68270153AB |
| 1 (AR) | Wiring, Transmission (2016, RHD, FWD) | 68270154AB |
| 1 (AR) | Wiring, Transmission (2016, RHD, 4WD) | 68270155AB |
| (AR) | Tape, Wire Harness (or equivalent) | 68065586AA |
NOTE: Wire harness tape is considered shop supply, Not on Claim).
REPAIR PROCEDURE:
- Follow the transmission wire harness from the Power Distribution Center (PDC) towards the transmission (1) to locate the wire harness retainer clip positioned about 12 inches from the PDC connection (Fig. 1).
Fig. 1 Area Of Concern
1 – Possible Contact Area
- Near the transmission harness retainer clip location, inspect for any contact (1) between the transmission shift cable bracket (3) and the transmission electrical harness (2) (Fig. 1).
Fig. 2 Inspect For Harness Contact
1 – Contact Between Wire Harness And Bracket
2 – Transmission Electrical Harness
3 – Transmission Shift Cable Bracket
- Inspect the transmission electrical harness for any chafing damage (1) at the point of contact between the electrical harness and the shift cable bracket (Fig. 3).
- If the transmission harness copper wires are exposed (1) or damaged due to chafing, replace the harness ( 3). Continue to Step #4.
- If the transmission harness copper wires are not exposed or damaged, repair the harness outer covering (2) with tape if needed (Fig. 3). Then proceed to Step #5.
- If the transmission harness wires are exposed (1) due to chafing, replace the harness (Fig. 3).
Fig. 3 Inspect For Harness Damage
1 – Wires Exposed And Damaged Due To Chafing
2 – Harness Covering Separation No Wire Damage
- Relocate the transmission electrical harness (1) from the previous clipping location (3) to the new clipping location (2) on the battery positive cable in order to prevent harness chafing (Fig. 4).
Fig. 4 New Harness Clipping Location
1 – Transmission Electrical Harness
2 – New Clipping Location
3 – Previous Clipping Location
- Clear any DTCs that may have been set due to wire chafing.
POLICY:
Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
| Labor Operation No: | Description | Skill Category | Amount |
|---|---|---|---|
| 08-90-99-95 | Wiring Harness, Transmission – Inspect and Relocate Wiring Harness (2 – Skilled) | 6 – Electrical and Body Systems | 0.2 Hrs. |
| 08-90-99-96 | Wiring Harness, Transmission – Inspect / Replace and Relocate Wiring Harness (4×2 Only) Includes Skid Plate (2 – Skilled) | 6 – Electrical and Body Systems | 2.4 Hrs. |
| 08-90-99-97 | Wiring Harness, Transmission – Inspect / Replace and Relocate Wiring Harness (4×4 Only) Includes Skid Plate (2 – Skilled) | 6 – Electrical and Body Systems | 3.8 Hrs. |
FAILURE CODE:
| ZZ | Service Action |
08-120-15
SaleBestseller No. 1
Bestseller No. 3
XFasten Wire Harness Tape, 3/4-Inch by 50-Foot (5-Pack), High Temp Wiring Loom Harness Self-Adhesive Felt Cloth Electrical Tape for Automotive Engine and Electrical Wiring
- High temp Wire Harness Automotive Cloth Tape with excellent sound and rattle dampening performance. Lessens coil whining and lasts well against elevated temperatures (-40℉ - 257℉).
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- This engine tape wrap is similar, if not better, in thickness, tensile strength and looks with OEM wire harness tapes. Extra-sticky adhesive enables users to bundle hard-to-reach cables quickly.
Bestseller No. 4
Wire Harness Cloth Electrical Tape Wire Loom Tape Wiring Harness Automotive Cloth Tape Heat Proof Adhesive Fabric Tape for Automotive Electrical Wrap Protection Insulation Cable Fixed (2 Pieces,50 mm)
- Enough to Use: you will get 2 rolls of wire harness tape in the package, measuring approx. 2 inches x 49.2 ft/ 50 mm x 15 m for each; The proper size and sufficient length is suitable for your different daily needs in many use scenarios
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- Nice Performance: the adhesive fabric tape has nice noise reduction and heat insulation performance, very suitable for automotive engine and circuit maintenance to achieve the purpose of insulation protection
- Easy to Use: the wire loom tape is simple and convenient to use, just wrap the tape on the wire and tear it gently, and you can decide the length of the tape according to your own needs
- Scope of Usage: the cloth electrical tape is suitable for automobile interior noise reduction part, such as instrument panel harness and main harness wound, and can also be applied for wire joint and wire fixing
Bestseller No. 5
10 Rolls Wire Harness Tape, 3/4 inch x 49 Feet Adhesive Fabric Tape, High Temp Wiring Loom Harness Cloth Electrical Tape for Automotive Engine/Electrical Wiring/Noise Damping/Insulation, SANKEMU
- Size : A set of 10 rolls cloth electrical tape, features 0.75 inch x 49 feet (width x length) each roll, is suitable for your different daily needs in diversified use scenarios.
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- Widely Application : Widely used in automobile, truck engine wiring harness, flexible wiring harness and all automotive-related applications, household appliances, electrical component wiring, motor wiring protection.
Bestseller No. 6
Tesa Black Fuzzy Fleece Interior Wire Loom Harness Tape for VW, Audi, Mercedes, BMW 19 mm X 15 Meters (5 Rolls)
- Tesa Black Fuzzy Fleece Interior Wire Loom Harness Tape for VW, Audi, Mercedes, BMW 19 mm X 15 Meters (5 Rolls)
SaleBestseller No. 7
HSTECH Wire Harness Cloth Tape, 3/4-Inch by 50-Foot (4 Pack), Speaker Wiring Harness Cloth Tape, Black Adhesive Fabric Tape, for Automobile Electrical Wire harnessing Noise Dampening Heat Proof
- Harness Cloth Tape Application: Suitable for the use of internal wiring harness of automobiles and can reduce the noise. Such as the wire harness of the dashboard.
- Harness Cloth Tape Material: These wiring harness tape are made of high quality cotton flannel and strong adhesive glue.
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- Harness Cloth Tape Size: Length 15 m, Width 19 mm.
- Car harness cloth tape is very convenient to use; just wrap the tape around the wire and gently tear it apart. No scissors or other tools are needed. The length of the tape can be determined according to your needs.
Bestseller No. 8
HSTECH 2 Rolls Width 1in Wire Loom Harness Tape, Speaker Wiring Harness Cloth Tape, Black Adhesive Fabric Tape, for Automobile Electrical Wire harnessing Noise Dampening Heat Proof （25mm X 15m）
- Application: Suitable for the use of internal wiring harness of automobiles and can reduce the noise. Such as the wire harness of the dashboard.
- Material: These wiring harness tape are made of high quality cotton flannel and strong adhesive glue.
- Features: 1High Adhesive Force 2 Noise Resistance Well 3 Strong Abrasion Resistance 4 Hand Tearable 5 Strong Chemical Resistance.
- Size: Length 15 m, Width 1 in (25 mm).
SaleBestseller No. 9
Wire Harness Automotive Cloth Tape - 2 Rolls Strong Flexibility High Abrasion Resistance Adhesive Force Heavy Duty Wire Harness Tape for Automotive Insulation Wiring 3/4 in 82 FT
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SaleBestseller No. 10
Lichamp 6-Pack Fleece Cloth Electrical Tape Automotive, 3/4 in x 66ft x Thick 8.7 mil, No Residue Fabric Wire Harness Tape High Temp Wiring Loom Tape, B306
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- High Temp Heat Proof - Wiring tape has amazing high and low temperature stability which can work continuously between -40℉and 257℉
- Interior Wire Harness Wrap - Mainly be used in the interior door and audio winding insulation, protection, and noise reduction. Meets excellent stain resistance and aging resistance.
- Strong Adhesive - Our harness tape uses extremely strong adhesive natural rubber but does not turn into a messy goo, it is easy to stick and has low residue when removed.
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