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NUMBER: 08-120-15
GROUP: Electrical
DATE: December 05, 2015
THE wiTECH SOFTWARE IS REQUIRED TO BE AT THE LATEST RELEASE BEFORE PERFORMING THIS PROCEDURE.
SUBJECT:
Intermittent No Start And/Or Instrument Cluster 4WD Indicator Lamp Illuminated
OVERVIEW:
This bulletin involves inspecting the wire harness for chafing and repairing or replacing the harness as necessary.
MODELS:
| 2014 – 2016 | (KL) | Jeep Cherokee |
NOTE: This bulletin applies to vehicles within the following markets/countries: NAFTA, LATAM, EMEA, APAC.
NOTE: This bulletin applies to vehicles built on or before May 27, 2015 (MDH 0527XX) equipped with 2.4L Engine (Sales Code ED6 or ED8).
SYMPTOM/CONDITION:
The customer may describe the instrument cluster 4WD indicator lamp is illuminated and/or an intermittent no start condition.
DIAGNOSIS:
Using a Scan Tool (wiTECH) with the appropriate Diagnostic Procedures available in TechCONNECT, verify that no Diagnostic Trouble Codes (DTCs) are set. If DTCs are present, record them on the repair order and repair as necessary before proceeding further with this bulletin.
If the customer describes the symptom/condition listed above, perform the Repair Procedure.
PARTS REQUIRED:
| Qty. | Description | Part No. |
|---|---|---|
| 1 (AR) | Wiring, Transmission (2014, LHD, FWD) | 68165481AD  |
| 1 (AR) | Wiring, Transmission (2014, LHD, 4WD) | 68192600AD |
| 1 (AR) | Wiring, Transmission (2014, RHD, FWD) | 68210843AB |
| 1 (AR) | Wiring, Transmission (2014, RHD, 4WD) | 68210844AB |
| 1 (AR) | Wiring, Transmission (2015, LHD, FWD) | 68241721AA |
| 1 (AR) | Wiring, Transmission (2015, LHD, 4WD) | 68241722AA |
| 1 (AR) | Wiring, Transmission (2015, RHD, FWD) | 68241723AA |
| 1 (AR) | Wiring, Transmission (2015, RHD, 4WD) | 68241724AA |
| 1 (AR) | Wiring, Transmission (2016, LHD, FWD) | 68270152AB |
| 1 (AR) | Wiring, Transmission (2016, LHD, 4WD) | 68270153AB |
| 1 (AR) | Wiring, Transmission (2016, RHD, FWD) | 68270154AB |
| 1 (AR) | Wiring, Transmission (2016, RHD, 4WD) | 68270155AB |
| (AR) | Tape, Wire Harness (or equivalent) | 68065586AA |
NOTE: Wire harness tape is considered shop supply, Not on Claim).
REPAIR PROCEDURE:
- Follow the transmission wire harness from the Power Distribution Center (PDC) towards the transmission (1) to locate the wire harness retainer clip positioned about 12 inches from the PDC connection (Fig. 1).
Fig. 1 Area Of Concern
1 – Possible Contact Area
- Near the transmission harness retainer clip location, inspect for any contact (1) between the transmission shift cable bracket (3) and the transmission electrical harness (2) (Fig. 1).
Fig. 2 Inspect For Harness Contact
1 – Contact Between Wire Harness And Bracket
2 – Transmission Electrical Harness
3 – Transmission Shift Cable Bracket
- Inspect the transmission electrical harness for any chafing damage (1) at the point of contact between the electrical harness and the shift cable bracket (Fig. 3).
- If the transmission harness copper wires are exposed (1) or damaged due to chafing, replace the harness ( 3). Continue to Step #4.
- If the transmission harness copper wires are not exposed or damaged, repair the harness outer covering (2) with tape if needed (Fig. 3). Then proceed to Step #5.
- If the transmission harness wires are exposed (1) due to chafing, replace the harness (Fig. 3).
Fig. 3 Inspect For Harness Damage
1 – Wires Exposed And Damaged Due To Chafing
2 – Harness Covering Separation No Wire Damage
- Relocate the transmission electrical harness (1) from the previous clipping location (3) to the new clipping location (2) on the battery positive cable in order to prevent harness chafing (Fig. 4).
Fig. 4 New Harness Clipping Location
1 – Transmission Electrical Harness
2 – New Clipping Location
3 – Previous Clipping Location
- Clear any DTCs that may have been set due to wire chafing.
POLICY:
Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
| Labor Operation No: | Description | Skill Category | Amount |
|---|---|---|---|
| 08-90-99-95 | Wiring Harness, Transmission – Inspect and Relocate Wiring Harness (2 – Skilled) | 6 – Electrical and Body Systems | 0.2 Hrs. |
| 08-90-99-96 | Wiring Harness, Transmission – Inspect / Replace and Relocate Wiring Harness (4×2 Only) Includes Skid Plate (2 – Skilled) | 6 – Electrical and Body Systems | 2.4 Hrs. |
| 08-90-99-97 | Wiring Harness, Transmission – Inspect / Replace and Relocate Wiring Harness (4×4 Only) Includes Skid Plate (2 – Skilled) | 6 – Electrical and Body Systems | 3.8 Hrs. |
FAILURE CODE:
| ZZ | Service Action |
08-120-15
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XFasten Wire Harness Tape, 3/4-Inch x 50-Foot (5-Pack), High Temp Wiring Loom Harness, Self-Adhesive Felt Cloth Electrical Tape for Automotive Engines, Noise Dampening, and Cable Protection
- High temp Wire Harness Automotive Cloth Tape with excellent sound and rattle dampening performance. Lessens coil whining and lasts well against elevated temperatures (-40℉ - 257℉).
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- Its bi-directional weave makes it puncture-resistant and abrasion and corrosion-resistant. This automotive felt tape preserves cables in their pristine condition.
- This engine tape wrap is similar, if not better, in thickness, tensile strength and looks with OEM wire harness tapes. Extra-sticky adhesive enables users to bundle hard-to-reach cables quickly.
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RED WOLF Wiring Harness Tape High Temp Wire Cable Loom Self-Adhesive Fabric Tape for Electrical Automotive Engine Harness Wrap Protection Noise Damping Cables Fixed 3/4 Inch x 50 FT 5 Rolls
- Widely application: The material of wire harness cloth tape is soft and corrosion-resistant, which is suitable for the use of wire harness in automobile interior noise reduction part, such as wire harness of the dashboard, main harness wound and applied for wire joint and wire fixing; It can also sort out home appliance wiring and more
- Easy to tear: Just stick one end of tape to cable, start pulling and wrapping onto the cable and tear it gently; No need scissors and other tools; You can decide the length of the wire cloth tape according to you needs
- Professional cloth tape material: It is made of polyester non-woven fabric and strong acrylic pressure sensitive adhesive; High viscosity, high temperature resistance ( -40°F to 221°F ), well seal and excellent flexibility
- Excellent performance: The wiring harness tape maintains features high adhesive force, good noise reduction, hand tearable and heat insulation performance, and wear resistance; It is suitable for electrical automotive engine and circuit maintenance to achieve the purpose of insulation protection
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HSTECH 2 Rolls Wire Loom Harness Tape, Speaker Wiring Harness Cloth Tape, Black Adhesive Fabric Tape, for Automobile Electrical Wire harnessing Noise Dampening Heat Proof （15mm X 15m）
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- Harness Cloth Tape Material: These wiring harness tape are made of high quality cotton flannel and strong adhesive glue.
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- Car harness cloth tape is very convenient to use; just wrap the tape around the wire and gently tear it apart. No scissors or other tools are needed. The length of the tape can be determined according to your needs.
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tesa 51036 High-Performance PET Cloth Automotive Wire Harness Tape, Black, 19mm x 25m, 1 Roll
- HIGHLY DURABLE: Designed for automotive wire protection, tesa 51036 PET cloth tape delivers superior abrasion protection and withstands high temperatures and demanding environmental conditions.
- SECURE CLOSURE: The solvent-free, advanced acrylic adhesive (triple A) is highly resistant to flagging and ensures a reliable closure.
- EASY TO USE: Can be used for both manual and automatic applications, this tape features a consistent unwind force and a flexible backing for a smooth application, ensuring an efficient installation process.
- APPLICATIONS: Specially designed for bundling and wire protection against abrasion in automotive engine compartments with demanding temperature-related and environmental conditions.
- SPECIFICATIONS: This tape measures 19 mm wide by 25 m long with a 10.2 mil thickness. It resists temperatures from -40 F to 302 F. Abrasion Resistance (5mm mandrel, LV312) Class D, Abrasion Resistance (10mm mandrel, LV312) Class D, Noise Damping (LV312) Class A.
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Outus Wire Harness Cloth Electrical Tesa Tape Wire Loom Harness Automotive Heat Proof Cloth Tape for Automotive Electrical Wrap Protection Insulation Cable Fixed (2 Roll,2 Inch x 49.2 FT)
- Enough to Use: you will get 2 rolls of wire harness tapes in the package, measuring approx. 2 inches x 49.2 ft/ 50 mm x 15 m for each; The proper size and sufficient length is suitable for your different daily needs in many use scenarios
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- Nice Performance: the adhesive fabric tape has nice noise reduction and heat insulation performance, very suitable for automotive engine and circuit maintenance to achieve the purpose of insulation protection
- Easy to Use: the wire loom tape is simple and convenient to use, just wrap the tape on the wire and tear it gently, and you can decide the length of the tape according to your own needs
- Scope of Usage: the cloth electrical tape is suitable for automobile interior noise reduction part, such as instrument panel harness and main harness wound, and can also be applied for wire joint and wire fixing
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5 Rolls Wire Harness Tape, High Temp Wire Harness Cloth Tape - Self-Adhesive Fabric Tape for Automotive Electrical Cable Loom, Engine Wiring Harness Wrap, Sound Damping Heat Proof, 3/4 Inch x 50 FT
- High Temp Wire Harness Tape: Withstands -40℉ to 250℉, providing soundproofing and vibration dampening.
- OEM-Grade Adhesion: Meets or exceeds OEM standards with strong adhesive for easy cable bundling.
- Easy to Use: Tear by hand—no scissors needed. Flexible for quick adjustments.
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ZZJMCH 2 Rolls Black Wire Harness Cloth Tape, Speaker Wiring Harness Cloth Tape, for Automobile Electrical Wire harnessing Noise Dampening Heat Proof (Width: 15mm, Length: 50Ft)
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- Wiring harness tape application: Suitable for the use of wiring harnesses inside cars to reduce noise. For example, the wiring harness for the instrument panel.
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