NUMBER: 02-001-09
GROUP: Springs/Shocks
DATE: August 08, 2009
SUBJECT:
Poor Handling and/or Strut Leaking and/or Rides Rough
OVERVIEW:
This bulletin involves replacing the, jounce bumper and dust shield with a new design if front struts are replaced due to degraded performance.
MODELS:
| 2007-2009 | (PM) | Caliber |
| 2007-2009 | (MK) | Compass/Patriot |
NOTE: This Bulletin applies to vehicles built before April 23, 2009 (MDH 0423XX).
SYMPTOM/CONDITION:
The front strut(s) leaking and/or the vehicle handles rough.
DISCUSSION:
When replacing front struts due to degraded performance. The jounce bumper/dust shield must be replaced with the latest design. Perform the inspection/repair procedure to determine if jounce bumper/dust shield requires replacement.
NOTE: The new design is a two part assembly that can be removed and installed onto the strut.
SPECIAL TOOLS/EQUIPMENT REQUIRED:
| NPN | Compressor, Strut Coil Spring |
PARTS REQUIRED:
| Qty. | Part No. | Description |
|---|---|---|
| 2 | 05171132AC | Shield, Shock Absorber Dust |
| 2 | 05171137AB | Bumper, Jounce |
REPAIR PROCEDURE:
- Raise the vehicle on a suitable hoist. Inspect the Jounce Bumper/Dust Shield of both front struts.
- Is the jounce bumper and dust shield a one-piece black rubber part?
- Yes>> Proceed to Step #3.
- No>> This bulletin does not apply. Continue with the intended repair.
- Remove both right and left front struts. Refer to the detailed removal procedures available in DealerCONNECT > TechCONNECT under: Service Info > 2- Front Suspension > STRUT, Suspension, Assembly > Removal.
NOTE: Even though one strut may need replacement both jounce bumper/dust shields require replacement if not of the latest design.
- Disassemble the strut assembly. Refer to the detailed removal procedures available in DealerCONNECT > TechCONNECT under: Service Info > 2- Front Suspension > STRUT, Suspension, Assembly > Disassembly.
- Remove the front strut assembly jounce bumper.
- Install jounce bumper(s) p/n 05171137AB on the replacement and/or undamaged front strut assembly.
- Install dust shield cover(s) p/n 05171132AC on both the strut assemblies.
- Assemble the struts. Refer to the detailed assembly procedures available in DealerCONNECT > TechCONNECT under: Service Info > 2- Front Suspension > STRUT, Suspension, Assembly > Assembly.
- Install the strut assemblies. Refer to the detailed installation procedures available in DealerCONNECT > TechCONNECT under: Service Info > 2- Front Suspension > STRUT, Suspension, Assembly > Installation.
POLICY:
Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
| Labor Operation No: | Description | Amount |
|---|---|---|
| 02-05-33-92 | Remove/Replace Strut and Jounce Bumper Both Right and Left Sides (includes Strut replacement) (B) | 2.1 Hrs. |
FAILURE CODE:
| ZZ | Service Action |
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