Safety Recall V27 / NHTSA 19V-148 Adaptive Cruise Control – 2018-2019 Alfa Romeo Stelvio & 2017-2019 Giulia

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March 1, 2019 NHTSA CAMPAIGN NUMBER: 19V148000

Adaptive Cruse Control May Fail To Deactivate

The driver’s inability to deactivate the ACC can increase the risk of crash.

 

NHTSA Campaign Number: 19V148

Manufacturer Chrysler (FCA US LLC)

Components FORWARD COLLISION AVOIDANCE, SERVICE BRAKES, HYDRAULIC

Potential Number of Units Affected 19,114

 

Summary

FCA US LLC (Alfa Romeo) is recalling certain 2018-2019 Alfa Romeo Stelvio and 2017-2019 Giulia vehicles. The Brake System Module (BSM) software may prevent the driver from disabling the Adaptive Cruise Control (ACC) after the traction control system detects a specific wheel slip.

 

Remedy

Alfa Romeo has notified owners, and dealers will update the BSM software, free of charge. The recall began March 25, 2019. Owners may contact Alfa Romeo customer service 1-800-853-1403. The Alfa Romeo number for this recall is V27.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Vehicle has a Recall

 


Revised June 2019

Dealer Service Instructions for:

Safety Recall V27 / NHTSA 19V-148
Adaptive Cruise Control

 

NOTE: Procedure F reinstated and inspect only LOP reinstated.

 

Remedy Available

2017-2019 (GA) Alfa Romeo Giulia
2018-2019 (GU) Alfa Romeo Stelvio

NOTE:  This recall applies only to the above vehicles with Adaptive Cruise Control (sales code NH3).

NOTE:  Some vehicles above may have been identified as not involved in this recall and therefore have been excluded from this recall.

 

IMPORTANT:  Some of the involved vehicles may be in dealer new vehicle inventory.  Federal law requires you to complete this recall service on these vehicles before retail delivery.  Dealers should also consider this requirement to apply to used vehicle inventory and should perform this recall on vehicles in for service.  Involved vehicles can be determined by using the VIP inquiry process.

 

Subject

The Adaptive Cruise Control (ACC) on about 19,100 of the above vehicles may not allow cancelation of the ACC in specific driving conditions.  In certain circumstances while ACC is active and the traction control detects a specific wheel slip, it is possible for a positive torque request to be locked by the Brake System Module (BSM) which may result in unexpected acceleration. If the driver does not shift to neutral or apply firm, sustained brake-pedal application to deactivate the ACC, this condition can cause a vehicle crash without prior warning

 

Repair

Update the Antilock Brake System (ABS) module / BSM software.

NOTE: Some vehicles may require up to three separate software flashes.

NOTE: The ABS module icon within the wiTECH topology screen may NOT display a lightning bolt.  Absence of lightning bolt does NOT indicate there is no flash available.  Flash may still be available even in the absence of a lightning bolt.  Pages 4 and 5 of Service Procedure MUST be followed to inspect hardware/software level and determine appropriate flash procedure.

 

Parts Information

No parts are required to perform this service procedure.

 

Parts Return

No parts return required for this campaign.

 

Special Tools

The following special tools are required to perform this repair:

➢ NPN wiTECH micro pod II
➢ NPN Laptop Computer
➢ NPN wiTECH Software

 

Service Procedure

NOTE: Before beginning, check if the vehicle is involved in any previously issued open safety campaigns and complete those before continuing. 

CAUTION: If this is an unsold vehicle, before beginning the service procedure, deactivate the vehicle shipping/transportation mode.

NOTE: The wiTECH scan tool must be used to perform this recall.  If the reprogramming flash for the Antilock Brake System (ABS) module / BSM is aborted or interrupted, repeat the procedure. 

 

  1. Open the hood and install a battery charger. Verify that the charging rate provides 13.0 to 13.5 volts. Do not allow the charger to time out during the flash process.  Set the battery charger timer (if so equipped) to continuous charge.

 

NOTE:  Use an accurate stand-alone voltmeter.  The battery charger volt meter may not be sufficiently accurate.  Voltages outside of the specified range will cause an unsuccessful flash.  If voltage reading is too high, apply an electrical load by activating the park or headlamps and/or HVAC blower motor to lower the voltage.

 

  1. Connect the wiTECH micro pod II to the vehicle data link connector.
  1. Place the ignition in the “RUN” position.
  1. Open the wiTECH 2.0 website.
  1. Enter your “User id” and “Password” and your “Dealer Code”, then select “Sign In” at the bottom of the screen. Click “Accept”.
  1. From the “Vehicle Selection” screen, select the vehicle to be updated.

 

NOTE:  Before updating the ABS/BSM software, create a scan report and save a copy for future reference.

 

  1. Create and save a Vehicle Scan Report (VSR) before proceeding.

a. From the left column in the analysis section, select “Reports”.

b. On the reports page, select “Scan Report”.

c. Select “ECU Summary” from the dropdown menu on the right.

d. Select “Printer Friendly” then save file type as “PDF”. Name the file with the last eight digits of the vehicle VIN.

 

  1. From the “Action Items” screen, select the “Topology” tab.
  1. From the “Topology” tab, select the “ABS” module icon.

 

NOTE: ABS module icon may NOT display a lightning bolt. Absence of a lightning bolt does NOT indicate there is no flash available.

 

  1. From the ABSFlash” tab, record the “Current Part Number” (Figure 1) for the software currently installed in the Electronic Control Unit (ECU), then proceed to the table in (Figure 2) to determine which flash Procedure A, B, C, D, E is the appropriate starting point for the specific hardware and software combination currently installed in the vehicle.

Figure 1 – Example of ECU “Current Part Number”Figure 1 – Example of ECU “Current Part Number”

 

NOTE: Use the chart below in order to determine the appropriate flash service procedure based on the hardware (HW) and software (SW) level currently installed in the vehicle.  Then proceed to the appropriate Service Procedure A, B, C, D, E and complete all relevant steps detailed in that service procedure.

 

HW number HW version SW number SW version To do
28554010353
or
28554010443
or
28554010535
00 XJ_RAL00164 83C1 Procedure A
XJ_RAK00479 8383
XJ_RAK00496 8382
XJ_RAK00479 8382
XJ_RAK00479 8381
XJ_RAK00478 8381
XJ_RAJ00430 8343
XJ_RAJ00428 8343
XJ_RAJ00370 8342
XJ_RAJ00314 8342
XJ_RAL00165 83C1
XJ_RAJ00480 8343
XJ_RAN00010 8401 Procedure B
28554010353
or
28554010443
or
28554010535
00 XJ_RAN00010 8402 Procedure C
XJ_RAN00010 8403
28554010535 00 XJ_RAP00046 8441 Procedure D
28554057115 00 XJ_RAT00007 84C1 Procedure E
00 XJ_RAS00023 8481
00 XJ_RAS00042 8482
28554010353
or
28554010443
or
28554010535
00 XJ_RAX00007 8541 Procedure F
00 XJ_RAX00007 8542
00 XJ_RAX00007 8543
28554010535 00 XJ_RAW00010 8502
28554057115 00 XJ_RAY00006 8581

Figure 2 – Currently Installed Software Level Chart

 

.

Procedure A

NOTE: To update the ABS / BSM software to proper level, three separate software flashes are required.  Complete all relevant procedures steps.  The procedure must be followed in the same sequence as listed below (Figure 3):

  • Step 1 – First flash ABS / BSM – “STEP ONE
  • Step 2 – “Restore Vehicle Configuration
  • Step 3 – Second flash ABS / BSM – “STEP TWO
  • Step 4 – Third flash ABS / BSM – “FINAL STEP
  • Step 5 – Post reprogramming calibration – “Learn Procedure

Figure 3 – ABS/BSM Software Reprogramming SequenceFigure 3 – ABS/BSM Software Reprogramming Sequence

 

Step 1 – First flash ABS / BSM – “STEP ONE

  1. From the ABS flash tab, select the ABS flash “STEP ONE” and proceed with the first reprogramming procedure (Figure 4).

Figure 4 – First Flash ABS / BSM “STEP ONE”Figure 4 – First Flash ABS / BSM “STEP ONE”

 

  1. Read the flash special instructions page. Select “OK” to continue.
  1. From the flash ECU agreement page, agree to terms by checking the box.
  1. Select “Flash ECU” and then follow the wiTECH screen instructions to complete the flash.

 

NOTE:  Read all the instructions and warning messages displayed during reprogramming; do not continue without performing all of the relevant procedures when prompted. 

 

NOTE:  If the reprogramming process is interrupted/aborted, it must be restarted.

 

  1. Click “View DTCs”, select “Clear All DTCs”, click “Continue” and then click “Close”.
  1. The following table shows the software (SW) codes of the ABS / BSM, before and after the first reprogramming flash (Figure 5).

 

Before ABS / BSM programming After ABS / BSM programming
SW number SW version SW number SW version
XJ_RAL00164 83C1 XJ_RAN00015 8B0B
XJ_RAK00479 8383
XJ_RAK00496 8382
XJ_RAK00479 8382
XJ_RAK00479 8381
XJ_RAK00478 8381
XJ_RAJ00430 8343
XJ_RAJ00428 8343
XJ_RAJ00370 8342
XJ_RAJ00314 8342
XJ_RAL00165 83C1
XJ_RAJ00480 8343

Figure 5 – ABS / BSM Software Before and After Step 1

 

Step 2 – Restore Vehicle Configuration

Obtain the key code pin number for use later during vehicle configuration:

  1. Sign into DealerConnect.
  2. Select the “Service” tab.
  3. Within the “Repair Information” section select “Key Code”.
  4. Enter the following:
    • Vehicle VIN.
    • Reason Code (Module Replacement).
    • Password.
  5. Check the box next to Dealer Policy acknowledgement.
  6. Click “Search” then record the key code pin number.

 

  1. Under the “Activities” heading in the left column of the wiTECH screen, select “Vehicle Preparations”.
  1. Within “Vehicle Preparations”, select “Restore Vehicle Configuration” then follow the screen prompts.

 

NOTE:  If not successful, the Restore Vehicle Configuration procedure may be repeated until successful.

 

  1. From the “Topology” screen, select the “ABS” module icon.

 

Step 3 – Second flash ABS / BSM – “STEP TWO

  1. From the ABSFlash” tab, select the ABS flash “STEP TWO” and proceed with the second reprogramming procedure (Figure 6).

Figure 6 – Second Flash ABS / BSM “STEP TWO”Figure 6 – Second Flash ABS / BSM “STEP TWO”

 

  1. Read the flash special instructions page. Select “OK” to continue.
  1. From the flash ECU agreement page, agree to terms by checking the box.
  1. Select “Flash ECU” and then follow the wiTECH screen instructions to complete the flash.

 

NOTE:  Read all the instructions and warning messages displayed during reprogramming; do not continue without performing all of the relevant procedures when prompted. 

 

NOTE: If the reprogramming process is interrupted/aborted, it must be restarted.

 

  1. Click “View DTCs”, select “Clear All DTCs”, click “Continue” and then click “Close”.
  1. The following table shows the software (SW) codes of the ABS / BSM, before and after the second reprogramming (Figure 7).

 

Before ABS / BSM programming After ABS / BSM programming
SW number SW version SW number SW version
XJ_RAN00015 8B0B XJ_RAN00010 8401

Figure 7 – ABS / BSM Software Before and After Step Two

 

Step 4 – Third flash ABS / BSM – “FINAL STEP

  1. From the ABS flash tab, select the ABS flash “FINAL STEP” and proceed with the third reprogramming procedure (Figure 8).

Figure 6 – Second Flash ABS / BSM “STEP TWO”Figure 8 – Third Flash ABS / BSM “FINAL STEP”

 

  1. Read the flash special instructions page. Select “OK” to continue.
  1. From the flash ECU agreement page, agree to terms by checking the box.
  1. Select “Flash ECU” and then follow the wiTECH screen instructions to complete the flash.

 

NOTE:  Read all the instructions and warning messages displayed during reprogramming; do not continue without performing all of the relevant procedures when prompted. 

 

NOTE: If the reprogramming process is interrupted/aborted, it must be restarted.

 

  1. Click “View DTCs”, select “Clear All DTCs”, click “Continue” and then click “Close”.
  1. The following table shows the software (SW) codes of the ABS / BSM, before and after the third reprogramming (Figure 9).

 

Before ABS / BSM programming After ABS / BSM programming
SW number SW version SW number SW version
XJ_RAN00010 8401 XJ_RAX00007 8541

Figure 9 – ABS / BSM Software Before and After Step Three – Final Step

 

NOTE: The ABS/BSM Brake Pedal Feel software flash may be bypassed. Proceed to the next steps for Post-Reprogramming Calibration Procedure.

The brake pedal feel software flash may be performed on all (GU) Stelvio vehicles and will modify brake pedal feel.  However, this flash is NOT required for Procedure A of this recall and labor time to perform this flash will NOT be reimbursed (Figure 10):

 

Figure 10 – ABS/BSM Brake Pedal Feel Software Flash FilesFigure 10 – ABS/BSM Brake Pedal Feel Software Flash Files

 

Step 5 – Post-Reprogramming Calibration Procedure

NOTE:  The post-reprogramming calibration procedure must be carried out with the vehicle on a flat ground and no people on board. 

 

  1. From the ABSMisc. Functions” tab, select and run the “Control Unit Reprogramming” routine (Figure 11).

Figure 11 - Control Unit ReprogrammingFigure 11 – Control Unit Reprogramming

 

  1. Select “Procedure to be carried out after ECU reprogramming” and then click “Continue” (Figure 12).

 

NOTE: If prompted with only the option to perform programming after a module replacement, complete all programming steps within that routine.

Figure 12 - Procedure to be Carried Out After ECU ReprogrammingFigure 12 – Procedure to be Carried Out After ECU Reprogramming

 

  1. Select “Restore Vehicle” and then click “Continue” (Figure 13).

Figure 13 - Restore VehicleFigure 13 – Restore Vehicle

 

NOTE:  Read all the instructions and warning messages displayed during reprogramming; do not continue without performing all of the relevant procedures when prompted.

 

  1. Check that every calibration has been completed.
  1. Click “View DTCs”, select “Clear All DTCs”, click “Continue” and then click “Close”.
  1. Place the ignition in the “OFF” position and then remove the wiTECH micro pod II device from the vehicle.
  1. Remove the battery charger from the vehicle.
  1. Close the vehicle hood.
  1. Return the vehicle to the customer or inventory.

 

.

Procedure B 

NOTE: To update the ABS / BSM software to proper level, the procedure must be followed in the same sequence as listed below (Figure 14):

  • Step 1 –Flash ABS / BSM “FINAL STEP”.
  • Step 2 – Post reprogramming calibration procedure.

Figure 14 – ABS / BSM Software Reprogramming SequenceFigure 14 –ABS / BSM Software Reprogramming Sequence

 

Step 1 – Flash ABS / BSM – “FINAL STEP

  1. From the ABS flash tab, select the ABS flash “FINAL STEP” and proceed with the reprogramming procedure (Figure 15).

Figure 15 – Flash ABS / BSM “FINAL STEP”Figure 15 – Flash ABS / BSM “FINAL STEP”

 

  1. Read the flash special instructions page. Select “OK” to continue.
  1. From the flash ECU agreement page, agree to terms by checking the box.
  1. Select “Flash ECU” and then follow the wiTECH screen instructions to complete the flash.

 

NOTE:  Read all the instructions and warning messages displayed during reprogramming; do not continue without performing all of the relevant procedures when prompted. 

 

NOTE: If the reprogramming process is interrupted/aborted, it must be restarted.

 

  1. Click “View DTCs”, select “Clear All DTCs”, click “Continue” and then click “Close”.
  1. The following table shows the software (SW) codes of the ABS / BSM, before and after the reprogramming (Figure 16).

 

Before ABS / BSM programming After ABS / BSM programming
SW number SW version SW number SW version
XJ_RAN00010 8401 XJ_RAX00007 8541

Figure 16 – ABS / BSM Software Before and After Reprogramming

 

NOTE: The ABS/BSM Brake Pedal Feel software flash may be bypassed. Proceed to the next steps for Post-Reprogramming Calibration Procedure.

The brake pedal feel software flash may be performed on all (GU) Stelvio vehicles and will modify brake pedal feel.  However, this flash is NOT required for Procedure B of this recall and labor time to perform this flash will NOT be reimbursed (Figure 17): 

Figure 17 – ABS/BSM Brake Pedal Feel Software Flash FilesFigure 17 – ABS/BSM Brake Pedal Feel Software Flash Files

 

Step 2 – Post reprogramming calibration procedure 

NOTE:  The post-reprogramming calibration procedure must be carried out with the vehicle on a flat ground and no people on board.

 

  1. From the ABSMisc. Functions” tab, select and run the “Control Unit Reprogramming” routine (Figure 18).

Figure 18 - Control Unit ReprogrammingFigure 18 – Control Unit Reprogramming

 

  1. Select “Procedure to be carried out after ECU reprogramming” and then click “Continue” (Figure 19).

 

NOTE: If prompted with only the option to perform programming after a module replacement, complete all programming steps within that routine.

Figure 19 - Procedure to be carried out after ECU reprogrammingFigure 19 – Procedure to be carried out after ECU reprogramming

 

  1. Select “Restore Vehicle” and then click “Continue” (Figure 20).

Figure 20 - Restore VehicleFigure 20 – Restore Vehicle

 

NOTE:  Read all the instructions and warning messages displayed during reprogramming; do not continue without performing all of the relevant procedures when prompted.

 

  1. Check that every calibration has been completed.
  1. Click “View DTCs”, select “Clear All DTCs”, click “Continue” and then click “Close”.
  1. Place the ignition in the “OFF” position and then remove the wiTECH micro pod II device from the vehicle.
  1. Remove the battery charger from the vehicle.
  1. Close the vehicle hood.
  1. Return the vehicle to the customer or inventory.

 

.

Procedure C – ( Only for 2018 – 2019 GU )

NOTE: To update the ABS / BSM software (SW) to proper level, the procedure must be followed in the same sequence as listed below (Figure 21):

  • Step 1 – First flash ABS / BSM – “FINAL STEP
  • Step 2 – Second flash “BRAKE PEDAL FEEL
  • Step 3 – Post reprogramming calibration procedure

Figure 21 – ABS / BSM Software Reprogramming SequenceFigure 21 –ABS / BSM Software Reprogramming Sequence

 

CAUTION: Brake pedal feel software must be applied to (GU) Stelvio vehicles with the following production dates: 

  • Stelvio 2.9L V6: All vehicles 
  • Stelvio 2.0L GME: Built between April 12, 2018 to August 28, 2018

 

NOTE: Brake pedal feel software may be applied to all (GU) Stelvio vehicles.

 

Step 1 – First flash ABS / BSM – “FINAL STEP

  1. From the ABS tab, select the ABS flash “FINAL STEP” and proceed with the reprogramming procedure (Figure 22).

Figure 22 – First Flash ABS / BSM - “FINAL STEP”Figure 22 – First Flash ABS / BSM – “FINAL STEP”

 

  1. Read the flash special instructions page. Select “OK” to continue.
  1. From the flash ECU agreement page, agree to terms by checking the box.
  1. Select “Flash ECU” and then follow the wiTECH screen instructions to complete the flash.

 

NOTE:  Read all the instructions and warning messages displayed during reprogramming; do not continue without performing all of the relevant procedures when prompted. 

 

NOTE: If the reprogramming process is interrupted/aborted, it must be restarted.

 

  1. Click “View DTCs”, select “Clear All DTCs”, click “Continue” and then click “Close”.
  1. The following table shows the software (SW) codes of the ABS/BSM, before and after the reprogramming (Figure 23).

 

Before BSM programming After BSM programming
SW number SW version SW number SW version
XJ_RAN00010 8402 XJ_RAX00007 8541
XJ_RAN00010 8403

Figure 23 – ABS / BSM Software Before and After Reprogramming

 

Step 2 – Second flash “BRAKE PEDAL FEEL

  1. From the ABS flash tab, select the ABS / BSM flash name, according to the engine liter size installed in the vehicle described in the table below, then proceed with the reprogramming procedure (Figure 24).

 

Engine Original ABS SW Level ABS SW After Programming ABS SW flash name
SW number SW version  SW number SW

version

2.9L XJ_RAN00010 8402 XJ_RAX00007 8542 2018 – 2019 GU 2.9L  BSM/ABS B P F ABS
2.0L XJ_RAN00010 8403 XJ_RAX00007 8543 2018 – 2019 GU 2.0L GME  BSM/ABS B P F ABS

Figure 24 – ABS / BSM Software (SW) Before and After Reprogramming

 

CAUTION: Brake pedal feel software must be applied to (GU) Stelvio vehicles with the following production dates: 

  • Stelvio 2.9L V6: All vehicles 
  • Stelvio 2.0L GME: Built between April 12, 2018 to August 28, 2018

 

NOTE: Brake pedal feel software may be applied to all (GU) Stelvio vehicles.

 

  1. Read the flash special instructions page. Select “OK” to continue.
  1. From the flash ECU agreement page, agree to terms by checking the box.
  1. Select “Flash ECU” then follow the wiTECH screen instructions to complete the flash (Figure 25).

Figure 25 – Brake Pedal Feel SoftwareFigure 25 – Brake Pedal Feel Software

 

NOTE:  Read all the instructions and warning messages displayed during reprogramming; do not continue without performing all of the relevant procedures when prompted. 

 

NOTE: If the reprogramming process is interrupted/aborted, it must be restarted.

 

Step 3 – Post reprogramming calibration procedure

NOTE:  The post-reprogramming calibration procedure must be carried out with the vehicle on a flat ground and no people on board.

 

  1. From the ABSMisc. Functions” tab, select and run the “Control Unit Reprogramming” routine (Figure 26).

Figure 26 - Control Unit ReprogrammingFigure 26 – Control Unit Reprogramming

 

  1. Select “Procedure to be carried out after ECU reprogramming” and then click “Continue” (Figure 27).

 

NOTE: If prompted with only the option to perform programming after a module replacement, complete all programming steps within that routine.

Figure 27 - Procedure to be Carried Out After ECU ReprogrammingFigure 27 – Procedure to be Carried Out After ECU Reprogramming

 

  1. Select “Restore Vehicle” and then click “Continue” (Figure 28).

Figure 28 - Restore VehicleFigure 28 – Restore Vehicle

 

NOTE:  Read all the instructions and warning messages displayed during reprogramming; do not continue without performing all of the relevant procedures when prompted.

 

  1. Check that every calibration has been completed.
  1. Click “View DTCs”, select “Clear All DTCs”, click “Continue” and then click “Close”.
  1. Place the ignition in the “OFF” position and then remove the wiTECH micro pod II device from the vehicle.
  1. Remove the battery charger from the vehicle.
  1. Close the vehicle hood.
  1. Return the vehicle to the customer or inventory.  

 

.

Procedure D

NOTE: To update the ABS / BSM software (SW) to proper level, the procedure must be followed in the same sequence as listed below (Figure 29):

  • Step 1 – Flash ABS / BSM “FINAL STEP”.
  • Step 2 – Post reprogramming calibration procedure.

Figure 29 – ABS / BSM Software Reprogramming SequenceFigure 29 –ABS / BSM Software Reprogramming Sequence

 

Step 1 – Flash ABS / BSM “FINAL STEP

  1. From the ABS flash tab, select the ABS flash “FINAL STEP” and proceed with the reprogramming procedure (Figure 30).

Figure 30 – Flash ABS / BSM “FINAL STEP”Figure 30 –  Flash ABS / BSM “FINAL STEP”

 

  1. Read the flash special instructions page. Select “OK” to continue.
  1. From the flash ECU agreement page, agree to terms by checking the box.
  1. Select “Flash ECU” and then follow the wiTECH screen instructions to complete the flash.

 

NOTE:  Read all the instructions and warning messages displayed during reprogramming; do not continue without performing all of the relevant procedures when prompted. 

 

NOTE: If the reprogramming process is interrupted/aborted, it must be restarted.

 

  1. Click “View DTCs”, select “Clear All DTCs”, click “Continue” and then click “Close”.
  1. The following table shows the software (SW) codes of the ABS / BSM, before and after the reprogramming (Figure 31).
Before ABS / BSM programming After ABS / BSM programming
SW number SW version SW number SW version
XJ_RAP00046 8441 XJ_RAW00010 8502

Figure 31 – ABS / BSM Software Before and After Reprogramming

 

Step 2 – Post reprogramming calibration procedure 

NOTE:  The post-reprogramming calibration procedure must be carried out with the vehicle on a flat ground and no people on board. 

 

  1. From the ABSMisc. Functions” tab, select and run the “Control Unit Reprogramming” routine (Figure 32).

Figure 32 - Control Unit ReprogrammingFigure 32 – Control Unit Reprogramming

 

  1. Select “Procedure to be Carried Out After ECU reprogramming” and then click “continue” (Figure 33).

 

NOTE: If prompted with only the option to perform programming after a module replacement, complete all programming steps within that routine.

Figure 33 - Procedure to be Carried Out After ECU ReprogrammingFigure 33 – Procedure to be Carried Out After ECU Reprogramming

 

  1. Select “Restore Vehicle” and then click “Continue” (Figure 34).

Figure 33 - Procedure to be Carried Out After ECU ReprogrammingFigure 34 – Restore Vehicle

 

NOTE:  Read all the instructions and warning messages displayed during reprogramming; do not continue without performing all of the relevant procedures when prompted.

 

  1. Check that every calibration has been completed.
  1. Click “View DTCs”, select “Clear All DTCs”, click “Continue” and then click “Close”.
  1. Place the ignition in the “OFF” position and then remove the wiTECH micro pod II device from the vehicle.
  1. Remove the battery charger from the vehicle.
  1. Close the vehicle hood.
  1. Return the vehicle to the customer or inventory.

 

.

Procedure E

NOTE: The procedures must be followed in the same sequence as listed below (Figure 35):

  • Step 1 – First flash “2019 GA GU BSM/ABS HW 115 NAFTA
  • Step 2 – Post reprogramming calibration procedure.

Figure 35 - ABS/BSM Software Reprogramming SequenceFigure 35 – ABS/BSM Software Reprogramming Sequence

 

Step 1 – First flash “2019 GA GU BSM/ABS HW 115 NAFTA

  1. From the ABS flash tab, select the ABS flash “2019 GA GU BSM/ABS HW 115 NAFTA” and proceed with the reprogramming procedure (Figure 36).

Figure 36 – Flash ABS / BSM “2019 GA GU BSM/ABS HW 115 NAFTA”Figure 36 – Flash ABS / BSM “2019 GA GU BSM/ABS HW 115 NAFTA”

 

  1. Read the flash special instructions page. Select “OK” to continue.
  1. From the flash ECU agreement page, agree to terms by checking the box.
  1. Select “Flash ECU” and then follow the wiTECH screen instructions to complete the flash.

 

NOTE:  Read all the instructions and warning messages displayed during reprogramming; do not continue without performing all of the relevant procedures when prompted. 

 

NOTE: If the reprogramming process is interrupted/aborted, it must be restarted.

 

  1. Click “View DTCs”, select “Clear All DTCs”, click “Continue” and then click “Close”.
  1. The following table shows the software (SW) codes of the ABS/BSM before and after the third reprogramming (Figure 37).
Before BSM programming After BSM programming
SW number SW version SW number SW version
XJ_RAT00007 84C1 XJ_RAY00006 8581
XJ_RAS00023 8481
XJ_RAS00042 8482

Figure 37 – ABS/BSM Software Before and After Reprogramming

 

Step 2 – Post reprogramming calibration procedure 

NOTE:  The post-reprogramming calibration procedure must be carried out with the vehicle on a flat ground and no people on board.

 

  1. From the ABS “Misc. Functions” tab, select and run the “Control Unit Reprogramming” routine (Figure 38).

Figure 38 - Control Unit ReprogrammingFigure 38 – Control Unit Reprogramming

 

  1. Select “Procedure to be carried out after ECU reprogramming” and then click “Continue” (Figure 39).

 

NOTE: If prompted with only the option to perform programming after a module replacement, complete all programming steps within that routine.

Figure 39 - Procedure to be Carried Out After ECU ReprogrammingFigure 39 – Procedure to be Carried Out After ECU Reprogramming

 

  1. Select “Restore Vehicle” and then click “Continue” (Figure 40).

Figure 40 - Restore VehicleFigure 40 – Restore Vehicle

 

NOTE:  Read all the instructions and warning messages displayed during reprogramming; do not continue without performing all of the relevant procedures when prompted.

 

  1. Check that every calibration has been completed.
  1. Click “View DTCs”, select “Clear All DTCs”, click “Continue” and then click “Close”.
  1. Place the ignition in the “OFF” position and then remove the wiTECH micro pod II device from the vehicle.
  1. Remove the battery charger from the vehicle.
  1. Close the vehicle hood.
  1. Return the vehicle to the customer or inventory.

 

.

 

Procedure F

  1. Place the ignition in the “OFF” position and then remove the wiTECH micro pod II device from the vehicle.
  2. Remove the battery charger from the vehicle.
  3. Close the vehicle hood.
  4. Return the vehicle to the customer or inventory.

 



5 Affected Products

Vehicles

MAKE MODEL YEAR
ALFA ROMEO GIULIA 2017-2019
ALFA ROMEO STELVIO 2018-2019

 


13 Associated Documents

Remedy Instructions and TSB

RCRIT-19V148-5869.pdf 1723.199KB

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Defect Notice 573 Report

RCLRPT-19V148-7536.PDF 215.494KB

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Remedy Instructions and TSB

RCRIT-19V148-7590.pdf 1671.079KB

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Remedy Instructions and TSB

RCRIT-19V148-4192.pdf 1321.517KB

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Remedy Instructions and TSB

RCRIT-19V148-6433.pdf 1581.458KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-19V148-5721.pdf 514.173KB

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Recall Acknowledgement

RCAK-19V148-9472.pdf 245.158KB

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Remedy Instructions and TSB

RCRIT-19V148-6741.pdf 1724.102KB

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Recall Quarterly Report #1, 2019-1

RCLQRT-19V148-5284.PDF 211.147KB

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Recall Quarterly Report #2, 2019-2

RCLQRT-19V148-1697.PDF 211.254KB

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ISSUED Renotification Notice

RCRN-19V148-1782.pdf 173.473KB

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Recall Quarterly Report #3, 2019-3

RCLQRT-19V148-2762.PDF 211.339KB

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Recall Quarterly Report #4, 2019-4

RCLQRT-19V148-1120.PDF 211.456KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=19V148&docType=RCL

 


 

Reprogramming

Chrysler J2534 Application Overview

 

DRB III Emulator

Flash Availability - J2534/Pass Thru Device

Vehicle to Diagnostic Tool Reference Chart

 

Chrysler Recommended J2534 Devices

For Chrysler recommended J2534 device, see below table.

J2534 Device Firmware Version
CTC Vehicle Box * 1.9
UCAN 2 1.0
Blue Streak -2534 Global Programmer 2.10
Actia I+ME Passthru 2.07

* Chrysler recommends the CTC Vehicle Box Device for Chrysler SCI ECU reprogramming. SCI reprogramming is used on most PCMs and TCMs prior to the introduction of CAN bus vehicles which began in 2004 (Durango).

 

Compatible J2534 Devices

Safety Recall V27 / NHTSA 19V-148 Adaptive Cruise Control - 2018-2019 Alfa Romeo Stelvio & 2017-2019 Giulia | small light CarDAQ-Plus 3 All Makes J2534 Reprogramming Tool
Safety Recall V27 / NHTSA 19V-148 Adaptive Cruise Control - 2018-2019 Alfa Romeo Stelvio & 2017-2019 Giulia | small light CarDAQ-Plus 2 Diagnostic Code Reader and J2534 Programming Tool
Safety Recall V27 / NHTSA 19V-148 Adaptive Cruise Control - 2018-2019 Alfa Romeo Stelvio & 2017-2019 Giulia | small light CarDAQ-Plus
Safety Recall V27 / NHTSA 19V-148 Adaptive Cruise Control - 2018-2019 Alfa Romeo Stelvio & 2017-2019 Giulia | small light CarDAQ-M
Safety Recall V27 / NHTSA 19V-148 Adaptive Cruise Control - 2018-2019 Alfa Romeo Stelvio & 2017-2019 Giulia | small light VSI J2534 ECU Reprogrammer
Safety Recall V27 / NHTSA 19V-148 Adaptive Cruise Control - 2018-2019 Alfa Romeo Stelvio & 2017-2019 Giulia | small light

Bosch Automotive Tools MTECH2 Mastertech II J2534 VCI with Wired/Wireless Capability for OEM Reprogramming and Diagnostics on GM, Ford, FCA, Nissan/Infiniti, Honda/Acura, and Toyota/Lexus Vehicles

Safety Recall V27 / NHTSA 19V-148 Adaptive Cruise Control - 2018-2019 Alfa Romeo Stelvio & 2017-2019 Giulia | small light

RAP2 OEM J2534 Remote Reprogramming Tool

Safety Recall V27 / NHTSA 19V-148 Adaptive Cruise Control - 2018-2019 Alfa Romeo Stelvio & 2017-2019 Giulia | small light

BOSCH Automotive Tools MTECH2 Mastertech II J2534 VCI

Safety Recall V27 / NHTSA 19V-148 Adaptive Cruise Control - 2018-2019 Alfa Romeo Stelvio & 2017-2019 Giulia | small light

Autel MaxiFlash VCI Vehicle Communication Interface J2534 PassThru ECU Programming Device Bluetooth Connection Internet Update Support CAN FD, 4 CAN Channels, DoIP, D-PDU Works with PC or Autel MS909

Safety Recall V27 / NHTSA 19V-148 Adaptive Cruise Control - 2018-2019 Alfa Romeo Stelvio & 2017-2019 Giulia | small light

GODIAG J2534

 


Click on the link below to:

Download J2534 Application

(Install the wiTECH 2.0 J2534 Application on your computer)

Download the Setup Utility

(Configure your microPod/MDP device)

Launch wiTECH 2.0

(Once subscription and users are assigned to a tool please follow this link to access wiTECH)

https://www.mopartsp.com/support

 


Chrysler J2534 Manual

wiTECH Software

www.techauthority.com

 


 

Bestseller No. 1
CarDAQ-Plus 3 All Makes J2534 Reprogramming Tool
  • ALL OF THE J2534 PROTOCOLS - This single unit has all of the protocols you need for your OEM J2534 reprogramming and diagnostics including the latest in DoIP and CanFD
  • J2534 TECHNICAL SUPPORT - FREE for the life of the tool. Staffed by technicians who understand vehicle repair and J2534 Pass‑thru
  • TOOLBOX WITH OEM APPLICATION DESCRIPTIONS - educational video tutorials and real-time news – Giving you the confidence and up-to-date knowledge to get the job done
  • J2534 v05.00 API - The newest version of J2534 to give you the latest in pass-thru technology
  • FUTURE PROOF WITH 4 CAN CHANNELS - Going beyond the 3 required by select Chrysler/FCA models, CarDAQ-Plus 3 also provides a 4th to meet the needs of future OEM applications
Bestseller No. 2
Mongoose-Plus J2534 OEM Vehicle Interface Cable - Ford/Lincoln/Mercury OEM Reprogramming and Diagnostics
  • Industry-leading J2534 Pass-Thru Technology: Enabling diagnostics, reprogramming and security functions for dealerships and the independent repair facility. Economical and compact pass-thru devices provides an easy-to-use interface that allows you to repair complex vehicles with OE applications in your shop. Each type (see single branded types above) Mongoose-Plus is engineered to work with one of the following OEM's J2534 applications for Chrysler, Ford, GM, Nissan, Toyota, & VW/Audi.
  • Supports Current & Earlier Vehicles: Enables diagnostics, programming and other “dealer” functions through OEM applications
  • NEW Bluetooth Wireless Options Available: Providing wireless connectivity between your laptop and the Mongoose-Plus
  • Expert Product Support: Staffed by technicians who understand vehicle repair and J2534 Pass‑Thru applications to help you with any technical setup questions
  • Key Registration and Immobilizer Support: Using NASTF Vehicle Security Professional credentials
Bestseller No. 3
Autel MaxiFlash Elite VCI J2534 Pass-Thru ECU Programming Tool, Vehicle Communication Interface,Work with Autel MaxiSYS Elite II, Elite, MS908, MS908S Pro, MK908 Pro II, MS908CV, MK908P and PC
  • 【As a multi-protocol Pass-Thru vehicle interface】MaxiFlash Elite is a fully compliant SAE J2534-1 & SAE J2534-2 (March 2006) device. Specially designed to provide users with convenient PC communication and ECU reprogramming capabilities on any modern vehicle diagnostic bus, MaxiFlash Elite offers the most significant features desired by OEM customers: reliability, fast performance and flexibility.
  • 【MaxiFlash Elite is an accessory tool for MK908P, MS908S Pro】Autel MaxiSys Elite to program ECUs on specific for BMW and for Benz vehicles, in case you lost the J-2534 programmer. ★★NOTE: J2534 CANNOT directly work with these single devices. After you received the J2534, you HAVE TO send us both the S/N(12 digits) of your tablet MS908S(etc.) and J2534. So, technically, Autel engineers can help you bind J2534 with your devices. The functions are NOT universally compatible. Please send VIN number to 🚘jmxd2022@outlook.com📧🚘 to check compatibility before your order. If need any supports, Please contact us.
  • 【Wireless with advanced networking functions】Built-In Wireless with advanced networking functions and data storage. Fast performance ensures reprogramming even the newest controllers & Internet upgradable and updatable. Autel MaxiFlash Elite is compatiable with MaxiSYS MS908S, MaxiSYS MS908S Pro , MaxiSYS MS908CV, MaxiCOM MK908, MaxiCOM MK908 Pro, MaxiSYS Elite, MaxiSYS Elite II and Personal Computer
  • 【SAE J2534-1 & J2534-2 Standards】Autel MaxiFlash Elite J2534 is a fully compliant SAE J2534-1 & SAE J2534-2 (March 2006) device, which performs standard PassThru J2534 functionality: Compatible with for Toyota Techstream, Volvo VIDA, Honda HDS, Jaguar-Land Rover IDS and BMW 3G for OEM diagnostics. Autel MaxiFlash J2534 is also specially designed to provide users with P-C communication and ECU reprogramming capabilities on any modern vehicle diagnostic bus, reliability and flexibility.
  • 【Supports simultaneous communication Definition in J2534-1】Autel MaxiFlash Elite Reprogramming Device J2534 supports simultaneous communication definition in J2534-1, running 3 protocols at the same time, which greatly improves reprogramming and diagnostic speed. Embedded with the ARM9 Dual-core processor (clocked up to 500MHz), which further boosts the communicating speed.Rugged aluminum case with non-slip rubber end caps, capable of withstanding harsh environment.
SaleBestseller No. 4
OBDLink EX FORScan OBD Adapter
  • CUSTOM-DESIGNED FOR USE WITH FORSCAN and recommended by the FORScan Team
  • DEALERSHIP-LEVEL DIAGNOSTICS: OBDLink EX supports all Ford protocols, modules, and advanced features of FORScan
  • ELECTRONIC SWITCH allows FORScan to access all CAN buses simultaneously and enables advanced functions not possible with “toggle switch” adapters
  • MAXIMUM THROUGHPUT -- up to 20 times faster than “toggle switch” adapters
  • ROCK-SOLID CONNECTION avoids data corruption and dropped packets
Bestseller No. 5
VXDIAG VCX Nano GDS2 and Tech2Win Diagnostic Tool Compatible for GM/OPEL with Global Diagnostic Programming System GDS & GDS2 Blue
  • 🚗[Technical assistance] If you have any installation problems, download the installation manual. Or please contact us at any time. We can provide technical support and help you install software online
  • 🚗[Vehicle Coverage] Installation Tips: Please turn off anti-virus software before install. VXDIAG VCX NANO fully compatible with SAE-J2534-1 & SAE-J2534-2. All current and most legacy vehicle protocols: CAN, UART, KW2000, Class2, GM LAN, etc.
  • 🚗[Functional] ●USB vehicle-to-PC connectivity●Supports Windows,XP●Supports Windows 7● CE and FCC compliance for hardware●Firmware Updatable. 【SPS】Service Programming System: ◎Passthrough programming on GM past model and Global A vehicles◎Increase reprogramming speed 20-70% and get ready to service new models.
  • 🚗[GDS] Global Diagnostic System: ◎New Diagnostic Application Software required for all GM Global Architecture (Global A) Vehicles. ◎GDS & GDS2 is software which runs on a specific PC. Updates received via TIS2Web.
  • 🚗[Efficient&Convenience] Quick access to vehicle data for maintenance or management reports.Quickly attaches to vehicle's diagnostic connector. Mixed fleet capabilities with broad protocol support.May be used with desktop PC or laptop. make sure your computer at least 4GB.Tech2win software only installed on 7 32bit computer and on physical system.Please download the latest vxmanager from vxdiag official website.
Bestseller No. 6
TOPDON RLink Lite J2534 Pass-Thru Programmer, Enhanced VCI, Supports DoIP/CAN/CAN FD/D-PDU/J2534/RP1210, OEM Reprogramming and Diagnostics, No OE Software Provided
  • 【ALL-IN-1 REPROGRAMMING TOOL】With its exceptional compatibility, TOPDON RLink Lite J2534 pass-thru programmer and enhanced VCI seamlessly conducts original equipment-level diagnostics, programming, and coding jobs, achieving OE-level diagnostics across various vehicle models with a single device. Note: TOPDON RLink Lite is Window-only, not compatible with Mac.
  • 【J2534 REPROGRAMMING TOOL】The RLink Lite functions as a J2534 pass-thru programmer to achieve OEM programming and diagnostics. Compliant with three major automotive industry standards D-PDU/J2534/RP1210, and latest DoIP/CAN/CAN FD, the RLink Lite ensures extensive vehicle coverage and speedy diagnostics.
  • 【ENHANCED VCI】The TOPDON RLink Lite operates as a versatile VCI box, enabling you to achieve advanced diagnostic, programming, and coding functionalities when paired with OE software. Moreover, TOPDON's DMS Driver Management System helps you easily master the OE software by offering drivers for various brands.***We don't provide extra OE software.
  • 【FASTER & SMOOTHER】Powered by a 1.8 GHz quad-core processor, enjoy swift response and seamless operation. The RLink Lite Enhanced VCI runs on Android 11.0 for advanced features and top-notch security. With 2GB RAM and 32GB ROM, storage is ample for smooth performance and quick access to data and apps.
  • 【PACKAGE+J2534 SUPPORT】The package comprises the RLink Lite main unit, a 2m OBDII diagnostic cable, a 5m Ethernet cable, a 1.5m USB 2.0 data cable, a 12V DC power adapter, and a quick start guide. Enjoy complimentary technical support from our dedicated TOPDON team for any J2534-related inquiries or concerns throughout the lifespan of your device.

Last update on 2024-07-16 / Affiliate links / Images from Amazon Product Advertising API

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