NUMBER: 09-004-06
GROUP: Engine
DATE: March 31, 2006
SUBJECT:
Accessory Drive Belt Chirp At Shut Down
OVERVIEW:
This bulletin involves installing an overrunning clutch pulley on the generator.
MODELS:
| 2003-2006 | (DR/DH/D1) | Ram Truck (Diesel) |
NOTE: This bulletin applies to vehicles equipped with a Diesel Engine, sale code ETH.
SYMPTOM/CONDITION:
A chirping sound maybe heard coming from the accessory drive belt when the engine is shut down.
DIAGNOSIS:
If a customer indicates that the condition is present, perform the Repair Procedure.
PARTS REQUIRED:
| Qty. | Part No. | Description |
|---|---|---|
| 1 | 05183490AA No products found. | Overrunning Clutch Pulley |
SPECIAL TOOLS/EQUIPMENT REQUIRED:
| 8823 | Generator Shaft Holder |
REPAIR PROCEDURE:
- Disconnect and isolate both negative battery cables.
- Remove the air cleaner box.
- Loosen the accessory drive belt and disengage it from the generator.
- Remove the generator.
- Remove the drive pulley from the generator.
- Install the new drive pulley, p/n 05183490AA, using toll number 8823 to hold the generator shaft. Tighten the nut to 80 Nm (60 ft. lbs.)
- Install the generator. Tighten the bolts to 41 Nm (30 ft. lbs.)
- Install the accessory drive belt.
- Install the air cleaner box.
- Connect the negative battery cables.
POLICY:
Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
| Labor Operation No: | Description | Amount | |
|---|---|---|---|
| 08-05-01-98 | Install Overrunning Clutch Pulley | 0.5 Hrs. | |
FAILURE CODE:
| ZZ | Service Action |
- Removes Belt Tensioner with Ease: Tool set designed to release tension on serpentine belt systems in most vehicles, mechanic tools allowing for quick belt removal and installation.
- Includes 3/8" Drive Handle for Reach: Automotive tool kit long handle with 3/8-inch square drive provides extra leverage to access tight engine spaces and tensioner pulleys.
- 1/2" Drive Adapter for Versatility: Pulley removal tool includes a 1/2-inch adapter for compatibility with various socket sizes and high-torque applications during belt replacement.
- Complete Socket Selection: Power steering pulley removal tool set includes 4 shallow sockets (13, 15, 16, 18mm socket) and 3 crowfoot sockets (13, 14, 15 mm) to fit most tensioner pulley bolts.
- Organized Storage and Portability: Tensioner pulley tool comes in a sturdy molded plastic case to keep tools protected, organized, and ready for shop use or on-the-go service calls.
Last update on 2026-07-01 / Affiliate links / Images from Amazon Product Advertising API
No products found.
- Ratcheting head with freewheel position allows maximum leverage
- Comes with extension for hard-to-reach idler pulleys
- Now includes 19mm socket for Honda and Toyota applications
- This tool will work where conventional ratchets or breaker bars won't fit due to limited access
- Set ratcheting head to the middle or neutral/freewheel position and once maximum travel point is reached simply click lever into place to lock the ratchet mechanism
Last update on 2026-07-01 / Affiliate links / Images from Amazon Product Advertising API
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