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November 12, 2021 NHTSA CAMPAIGN NUMBER: 21V879000
Fuel pump failure may cause an engine stall, increasing the risk of a crash.
NHTSA Campaign Number: 21V879
Manufacturer Chrysler (FCA US, LLC)
Components FUEL SYSTEM, GASOLINE
Potential Number of Units Affected 1,622
Summary
Chrysler (FCA US, LLC) is recalling certain 2019 Fiat
124 Spider vehicles. The impeller inside the fuel pump may be deformed, potentially causing the fuel pump to fail.
Remedy
Dealers will replace the fuel pump, free of charge. Interim owner notification letters informing owners of the safety recall were mailed on January 6, 2022. Owner notification letters were mailed July 5, 2022. Owners may contact FCA US, LLC customer service at 1-800-853-1403. FCA US, LLC’s number for this recall is Y92.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Vehicle has a Recall
New Safety Recall Advanced Communication – Y92
FCA US LLC (FCA US) has announced a safety recall on certain 2019 Model Year (BA) Fiat 124 Spider vehicles.
REASON FOR THIS SAFETY RECALL
Some of the above vehicles may have been built with a fuel delivery module (FDM) with impellers that could deform. A FDM with a deformed impeller may interfere with other fuel pump components which can inhibit the operation of the fuel pump potentially causing fuel starvation. Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning.
SERVICE ACTION
FCA US will conduct a voluntary safety recall of all affected vehicles to replace the FDM. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 1st Quarter of 2022.
June 2022
Dealer Service Instructions for:
Safety Recall Y92 / NHTSA 21V-878 Fuel Delivery Module
Remedy Available
2019 (BA) Fiat 124 Spider
NOTE: Some vehicles above may have been identified as not involved in this recall and therefore have been excluded from this recall.
IMPORTANT: Some of the involved vehicles may be in dealer used vehicle inventory. Dealers should complete this recall service on these vehicles before retail delivery. Dealers should also perform this recall on vehicles in for service.Involved vehicles can be determined by using the VIP inquiry process.
Subject
The Fuel Delivery Module (FDM) on about 1,620 of the above vehicles may have been built with impellers that could deform. A FDM with a deformed impeller may interfere with other fuel pump components which can inhibit the operation of the fuel pump, potentially causing fuel starvation. Fuel starvation may result in an unexpected loss of motive power, which increases the risk of a vehicle crash without prior warning.
Repair
Replace the fuel pump within the fuel delivery module.
Alternate Transportation
Dealers should attempt to minimize customer inconvenience by placing the owner in a loaner vehicle if the vehicle must be held overnight.
Parts Information
Part Number | Description |
CSAKY921AA | Fuel Pump Kit |
The fuel pump kit contains the following components: | |
Quantity | Description |
1 | Fuel Pump |
1 | Spacer – Fuel Pump |
1 | O-Ring Seal – Fuel Pump |
1 | Clip – Fuel Delivery Module Tie Rod |
Part Number | Qty. | Description |
68314017AA | 1 | Gasket – Fuel Delivery Module |
Parts Return
No parts return required for this campaign.
Special Tools
The following special tools are required to perform this repair:
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➢ NPN | Laptop Computer |
➢ NPN | wiTECH Software |
Service Procedure
A. Remove Fuel Delivery Module
- Open the engine compartment hood.
- Release the fuse box latch (1) then open the cover (2) (Figure 1).
- Remove fuel system fuse F34 (15A) (Figure 2).
- Place the ignition switch in the position.
- Loosen the nut (1) then disconnect and isolate the battery negative cable terminal (2) (Figure 3).
NOTE: lowering the convertible top may provide more working space for many of the following steps.
- If vehicle is equipped with an automatic transmission, remove the gear shift knob trim cover (1) from the gear shift knob. Using a pick tool, release the retaining clip (2) from the front side of the knob, then remove the gear shift knob from the shift lever (Figure 4).
- If vehicle is equipped with a manual transmission, remove the gear shifter knob trim cover (1). Remove the gear shifter knob (2) from the shift lever (Figure 5).
- Using a trim stick or equivalent, lift the shifter bezel (1) releasing the retaining clips (Figure 6).
- If vehicle is equipped with an automatic transmission, disconnect the wire harness connector (3) from the shift indicator (Figure 6).
- Remove the mat (2) and the shifter bezel (1) together (Figure 6).
- Lift the center console armrest.
- Using a trim stick, lift the center console radio control switch bezel (1) while releasing the retaining clips (2) (Figure 7).
- Disconnect the electrical connector (3) then remove the center console radio control switch and bezel assembly (Figure 7).
- Remove the screws (1) at the front of the center console top bezel (Figure 8).
- Raise the parking brake lever fully.
- Lift at the rear of the center console top bezel (1a) to release the retainers (1c) (Figure 9).
- Pull the center console top bezel (1a) slightly rearward to disengage the bezel from the instrument panel (Figure 9).
- Raise the center console top bezel (1a) up while sliding the parking brake lever sleeve (1b) off the parking brake lever, then remove the bezel (1a) with sleeve (1b) from the vehicle (Figure 9).
- Using a suitable trim stick tool, remove the door sill scuff plate (1a) from both sides of the vehicle by disengaging the retainers (1b) (Figure 10).
- Position both seats fully forward.
- Using a suitable trim tool, remove the roll bar trim (1a) from both sides of the vehicle by disengaging the retainers (1b) (Figure 12).
- Remove the seat belt trim fastener (1a) (Figure 13).
- Remove the seat belt trim (2) from both sides of the vehicle (Figure 13).
- Remove the fasteners (1a) of the B-pillar trim (1b) (Figure 14).
- Remove the B-pillar trim (1b) from both sides of the vehicle (Figure 14).
- Remove the convertible top release lever handle (1) from the release lever (1a) (Figure 15).
- Remove the four fasteners (2) from the rollbar trim and storage bins panel (Figure 15).
- Disengage the retaining clips then remove the rollbar trim and storage bins panel from the vehicle (Figure 15).
WARNING: The vehicle battery must be disconnected as instructed to do so in Step 6 of this procedure and at least 1 minute has passed since disconnecting the battery before disconnecting the seat belt retractor electrical connector.
- Disconnect the electrical connector (1) from the seat belt retractor (Figure 16).
- Unscrew the seat belt turning loop bolt (2) and position it aside (Figure 16).
- Remove the seat belt retractor lower bolt (3) (Figure 16).
- Remove the seat belt retractor upper bolt (4) (Figure 16).
- Remove the seat belt retractor (5) from both sides of the vehicle and position aside out of the work area (Figure 16).
NOTE: The convertible top will need to be in the raised position for many of the following steps.
- Using a suitable trim tool remove the lower fastener (1a) and the upper fasteners (1b) from the convertible top compartment side trim panels (Figure 17).
- Release the rear window heater grid wiring (2a) from the slot in the left side trim panel (2b) (Figure 17).
- Remove both convertible top compartment side trim panels (2b) from the vehicle (Figure 17).
- Remove the lower fasteners (1a) and upper fasteners (1b) securing the convertible top compartment carpet (Figure 18).
- Remove the convertible top compartment carpet (1) from the vehicle (Figure 19).
- Release the wire harness retainer (1) from the fuel delivery module cover (2b) (Figure 20).
- Remove the screws (2a) then remove the fuel pump module cover (2b) (Figure 20).
- Clean any dust or debris from the fuel pump module area prior to working on any fuel pump module components (Figure 21).
CAUTION: Protect the vehicle interior from fuel spillage. The fuel module will contain fuel during removal which may spill.
- Disconnect the electrical connector (1a) from the fuel delivery module (Figure 21).
- Release the quick coupling and disconnect the fuel pipe (1b) from the fuel delivery module (Figure 21).
- Remove the screws (2a) and the retaining ring (2b) (Figure 21).
- Remove and DISCARD the module gasket (1b) (Figure 22).
NOTE: Prepare a clean work surface for fuel delivery module disassembly and reassembly to avoid possibility of contamination.
- Disconnect electrical connectors for fuel pump (1a) and fuel level sender (1b) then release the wires from the fuel delivery module cover wire retainer hook (2) (Figure 23).
- Release the locking tab (1a) then slide the fuel level sending unit with float (1b) up to release and remove it from the fuel delivery module (Figure 24).
CAUTION: During the following steps, do NOT attempt to disconnect any fuel pump module assembly hoses. There is enough hose length to perform all the following steps without disconnecting any hoses. Use care to not kink or damage the hoses while disassembling and reassembling the fuel pump module.
- Remove the clip (1a) to release the tie rod (1b) and cover (1c) from the fuel delivery module lower housing (Figure 25).
NOTE: The retaining clip (1a) may be discarded, a new clip will be provided with the new fuel pump.
- The cover (1c) and tie rods (1b) may now be separated from the fuel delivery module lower housing. (Figure 25). Use care to not stress or kink the hose.
- Release the fuel pump wire harness (1a) from under the retainer (2) (Figure 26).
- Disconnect the fuel pump wire harness connector (1b) from the fuel pump motor then remove the wire harness (1a) (Figure 26).
- Lift the three tabs (1a) releasing the fuel delivery module upper housing (1) from the fuel delivery module lower housing (2)(Figure 27).
- Separate the upper module housing assembly (1) from the lower module housing (2) (Figure 27).
NOTE: There is a hose attached between the upper housing (1) and lower housing (2). Do NOT attempt to disconnect this hose and use care to not kink the hose.
- Lift the five tabs (1a) releasing the fuel filter (1) from the fuel delivery module upper housing (2) (Figure 28).
- Separate the fuel filter (1) from the fuel delivery module upper housing (2) (Figure 28).
NOTE: Do NOT attempt to remove the fuel pressure regulator (5) (Figure 29).
- Remove the fuel pump (1), spacer (3), and seal (2) from the fuel delivery module upper housing (4) (Figure 29).
- DISCARD the fuel pump (1), spacer (3), and seal (2) (Figure 29).
B. Install Fuel Delivery Module
- Obtain the NEW fuel pump (1), then discard the shipping caps (4) (Figure 30).
- Assemble the NEW fuel pump (1), NEW spacer (3), and NEW seal (2) (Figure 30).
- Install the NEW fuel pump (1), NEW spacer (3), and NEW seal (2) into the fuel delivery module upper housing (4) (Figure 29).
- Position the fuel filter (1) to the fuel delivery module upper housing (2) and secure the five retaining clips (Figure 28).
NOTE: Pay attention to the fuel delivery module hose routing during reassembly. Hose (3) must pass under retainer (1a) (Figure 31).
- Assemble the fuel delivery module upper housing (1) to the fuel delivery module lower housing (2) then secure with the tabs (1a) (Figure 27).
- Secure the fuel pump wire harness (1a) under the retainer (2) (Figure 26).
- Insert the module cover (1c) with tie rods (1b) and spring assembly into the fuel delivery module assembly lower housing, then install the retaining clip (1a) to the tie rod (1b) (Figure 25).
- Install the fuel level sending unit with float (1b) and secure the tab (1a) (Figure 24).
- Connect the electrical connectors for fuel pump (1a) and fuel level sender (1b) to the fuel delivery module cover then secure the wires with the retainer (2) (Figure 23).
- Position the NEW fuel delivery module gasket (1b) on the fuel tank then insert the fuel delivery module (1a) into the fuel tank (Figure 22).
- Place the retaining ring (2b) in position then secure it using the screws (2a) (Figure 21).
- Connect the electrical connector (1a) to the fuel delivery module (Figure 21).
- Place the fuel delivery module cover (2b) in position then tighten the screws (2a) (Figure 20).
- Attach the wiring retainer (1) to the fuel delivery module cover (Figure 20).
- Install the convertible top compartment carpet (1) in the vehicle (Figure 19).
- Secure the convertible top compartment carpet with lower fasteners (1a) and upper fasteners (1b) (Figure 18).
- Install both convertible top compartment side trim panels (2b) in the vehicle and insert the rear window heater grid wiring (2a) in the slot of the left side trim panel (2b) (Figure 17).
- Secure both convertible top compartment side trim panels with lower fastener (1a) and the upper fasteners (1b) (Figure 17).
NOTE: Ensure the seat belts lay properly and are not twisted before installing the seat belt retractors.
- Position the seat belt retractor (5) then install the upper bolt (4) and tighten to 9 N·m (80 in. lbs.) (Figure 16).
- Install the seat belt retractor lower bolt (3) and tighten to 59 N·m (44 ft. lbs.) (Figure 16).
- Position the seat belt turning loop (2) then tighten the turning loop bolt to 67 N·m (49 ft. lbs.) (Figure 16).
- Connect the electrical connector (1) to the seat belt retractor (Figure 16).
- Position the rollbar trim and storage bins panel then secure with the four fasteners (2) (Figure 15).
- Install the convertible top release lever handle (1) to the release lever (1a) (Figure 15).
- Position the B-pillar trim (1b) and secure using the fasteners (1a) (Figure 14).
- Position the seat belt trim (2) then secure with fastener (1a) (Figure 13).
- Position the roll bar trim (1a) and secure its retainers (1b) (Figure 12).
- Install the door sill scuff plate (1a) by engaging the retainers (1b) (Figure 10).
- Lower the center console top bezel (1a) while sliding the parking brake lever sleeve (1b) over the parking brake lever (Figure 9).
- Position the center console top bezel (1a) and engage the retainers (1c) (Figure 9).
- Install and tighten the screws (1) at the front of the center console (Figure 8).
- Connect the electrical connector (3) to the center console radio control switch and bezel assembly (1) then install it into the center console while engaging the retaining clips (2) (Figure 7).
- Lower the center console armrest.
- Position the mat (2) and the shifter bezel (1) assembly to the center console and over the shift lever handle (Figure 6).
- If vehicle is equipped with an automatic transmission, connect the wire harness connector (3) to the shift indicator (Figure 6).
- Install the shifter bezel by engaging the retaining clips (Figure 6).
- If vehicle is equipped with a manual transmission, install the gear shifter knob (2) to the shift lever then install the gear shifter knob trim cover (1) (Figure 5).
- If vehicle is equipped with an automatic transmission, (while the shift knob is off the shift lever) push the retaining clip (2) into position and install the shift knob trim cover (1). Then install the gear shift knob onto the shift lever and push down to engage the retaining clip to the shift lever (Figure 4).
- Connect the battery negative terminal (2) to the battery then tighten the nut (1) to 5 N·m (44 in. lbs.) (Figure 3).
- Close the engine compartment hood.
- Lower the parking brake lever if not already done so.
- Complete Proof of Correction Form for California Residents.
- Return the vehicle to customer or inventory.
Complete Proof of Correction Form for California Residents
This recall is subject to the State of California Registration Renewal/Emissions Recall Enforcement Program. Complete a Vehicle Emission Recall Proof of Correction Form (Form No. 81-016-1053) and supply it to vehicle owners residing in the state of California for proof that this recall has been performed when they renew the vehicle registration.
Chronology :
- On November 4, 2021, FCA US LLC (“FCA US”) became aware of Mazda’s intention to voluntarily determine a safety defect exists regarding the FDM on a substantially similar vehicle.
- On November 5, 2021, Mazda held a Quality Audit Committee to review all available information to date and determined to conduct a field action on certain substantially similar vehicles.
- As of November 10, 2021, FCA US is aware of zero customer assistance records, one warranty claim, and zero field reports potentially related to this issue for all markets with a date of receipt for the warranty claim received on August 26, 2019.
- As of November 10, 2021, FCA US is aware of zero accidents and zero injuries potentially related to this issue for all markets.
- On November 9, 2021, FCA Italy, S.p.A. determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected vehicles.
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
FIAT![]() | 124 SPIDER | 2019 |
12 Associated Documents
Manufacturer Notices(to Dealers,etc) – NSRAC re New Safety Recall Advanced Communication Y92 FCA US LLC (FCA US) has announced a safety recall on certain 2019 Model Year (BA) Fiat 124 Spider vehicles
Recall 573 Report
RCLRPT-21V879-8742.PDF 213.968KB
Defect Notice 573 Report
RCLRPT-21V879-7047.PDF 213.968KB
Recall Acknowledgement
RCAK-21V879-7516.pdf 645.107KB
Manufacturer Notices(to Dealers,etc) – NSRAC Final Notice re New Safety Recall Advanced Communication Y92 FCA US LLC (FCA US) has announced a safety recall on certain 2019 Model Year (BA) Fiat 124 Spider vehicles, Stop Sale
ISSUED Interim Owner Notification Letter(Part 577)
RIONL-21V879-3822.pdf 66.843KB
Manufacturer Notices(to Dealers,etc) – FCA US LLC (FCA US) has announced a safety recall on certain 2019 Model Year (BA) Fiat 124 Spider vehicles. VINs identified as being involved in this campaign are currently live and searchable. Stop sale is in effect for the above-identified vehicles.
RCMN-21V879-5905.pdf 153.915KB
Remedy Instructions and TSB
RCRIT-21V879-6220.pdf 3557.851KB
ISSUED Owner Notification Letter(Part 577)
RCONL-21V879-2126.pdf 174.103KB
Recall 573 Report – 4/7/22
RCLRPT-21V879-3600.PDF 214.005KB
Recall 573 Report – 5/12/22
RCLRPT-21V879-3425.PDF 214.019KB
Recall Quarterly Report #1, 2022-3
RCLQRT-21V879-5456.PDF 211.133KB
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SEOCONTENT-START
This notice applies to your vehicle, Y92/NHTSA 21V-879 YOUR SCHEDULING OPTIONS 1. Visit recalls.mopar.com to sign up for email or SMS notifications for when remedy parts become available. You will be asked to provide your Vehicle Identification Number (VIN), provided above 2. Scan below using your smartphone or tablet to sign up to be notified when remedy parts become available 3. Wait for FCA US to contact you again, by mail, with a follow-up recall notice when remedy parts are available 4. Call the FCA Recall Assistance Center at 1-800-853-1403. An agent can sign you up to be notified when remedy parts become available, or answer any other questions you may have DEALERSHIP INSTRUCTIONS Please reference Safety Recall Y92. IMPORTANT SAFETY RECALL Fuel Delivery Module Dear [Name], This interim notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. FCA has decided that a defect, which relates to motor vehicle safety, exists in certain [2019 Model Year (BA) Fiat 124 Spider] vehicles. It is extremely important to take steps now to repair your vehicle to ensure the safety of you and your passengers. WHY DOES MY VEHICLE NEED REPAIRS? The Fuel Delivery Module (FDM) on your vehicle [1] may have been built with impellers that could deform. A FDM with a deformed impeller may interfere with other fuel pump components which can inhibit the operation of the fuel pump, potentially causing fuel starvation. Fuel starvation may result in an unexpected loss of motive power, which increases the risk of a vehicle crash without prior warning. HOW DO I RESOLVE THIS IMPORTANT SAFETY ISSUE The remedy for this condition is not currently available. We are making every effort to finalize a remedy and obtain parts quickly, and will service your vehicle free of charge (parts and labor). FCA US will contact you again, by mail, with a follow-up recall notice when the remedy and/or parts are available. Once you receive your follow-up notice, simply contact your FIAT studio immediately to schedule a service appointment [2]. Additional options for your next steps are included on the left side of this notification. We appreciate your patience. WHAT IF I ALREADY PAID TO HAVE THIS REPAIR COMPLETED? If you have already experienced this specific condition and have paid to have it repaired, you may visit www.fcarecallreimbursement.com to submit your reimbursement request online[3]. Once we receive and verify the required documents, reimbursement will be sent to you within 60 days. If you have had previous repairs performed and/or already received reimbursement, you may still need to have the recall repair performed. We apologize for any inconvenience, but are sincerely concerned about your safety. Thank you for your attention to this important matter. Customer Assistance/Field Operations FCA US LLC VEHICLE PICTURE LOGO [Model Year and Model] VIN XXXXXXXXXXXXXXXXX QR Code [1] If you no longer own this vehicle, please help us update our records. Call the FCA Recall Assistance Center at 1-800-853-1403 to update your information. [2] If your FIAT studio fails or is unable to remedy this defect without charge and within a reasonable time, you may submit a written complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, DC 20590, or you can call the toll-free Vehicle Safety Hotline at 1-888-327- 4236 (TTY 1-800-424-9153), or go to safercar.gov. [3] You can also mail in your original receipts and proof of payment to the following address for reimbursement consideration: FCA Customer Assistance, P.O. Box 21- 8004, Auburn Hills, MI 48321-8007, Attention: Recall Reimbursement. Note to lessors receiving this recall notice: Federal regulation requires that you forward this recall notice to the lessee within 10 days. Mr. Mrs. Customer 1234 Main Street Hometown, MI 48371
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© Copyright 2022, FCA US LLC, All Rights Reserved (tdb) June 2022 Dealer Service Instructions for: Safety Recall Y92 / NHTSA 21V-878 Fuel Delivery Module 2019 (BA) Fiat 124 Spider NOTE: Some vehicles above may have been identified as not involved in this recall and therefore have been excluded from this recall. The Fuel Delivery Module (FDM) on about 1,620 of the above vehicles may have been built with impellers that could deform. A FDM with a deformed impeller may interfere with other fuel pump components which can inhibit the operation of the fuel pump, potentially causing fuel starvation. Fuel starvation may result in an unexpected loss of motive power, which increases the risk of a vehicle crash without prior warning. Replace the fuel pump within the fuel delivery module. Remedy Available IMPORTANT: Some of the involved vehicles may be in dealer used vehicle inventory. Dealers should complete this recall service on these vehicles before retail delivery. Dealers should also perform this recall on vehicles in for service. Involved vehicles can be determined by using the VIP inquiry process. Subject Repair Safety Recall Y92 — Fuel Delivery Module Page 2 Dealers should attempt to minimize customer inconvenience by placing the owner in a loaner vehicle if the vehicle must be held overnight. Part Number Description CSAKY921AA Fuel Pump Kit The fuel pump kit contains the following components: Quantity Description 1 Fuel Pump 1 Spacer – Fuel Pump 1 O-Ring Seal – Fuel Pump 1 Clip – Fuel Delivery Module Tie Rod Part Number Qty. Description 68314017AA 1 Gasket – Fuel Delivery Module No parts return required for this campaign. The following special tools are required to perform this repair: ➢ NPN wiTECH MicroPod II ➢ NPN Laptop Computer ➢ NPN wiTECH Software Alternate Transportation Parts Information Parts Return Special Tools Safety Recall Y92 — Fuel Delivery Module Page 3 A. Remove Fuel Delivery Module 1. Open the engine compartment hood. 2. Release the fuse box latch (1) then open the cover (2) (Figure 1). 3. Remove fuel system fuse F34 (15A) (Figure 2). 4. Start the engine several times until the fuel pressure in the distribution manifold is expended. 5. Place the ignition switch in the “OFF” position. Service Procedure Figure 1 – Fuse Box Figure 2 – Fuel System Fuse 15A FUSE – F34 Safety Recall Y92 — Fuel Delivery Module Page 4 6. Loosen the nut (1) then disconnect and isolate the battery negative cable terminal (2) (Figure 3). 7. Install the F34 fuse removed previously then close the fuse box cover (Figures 2 and 1). NOTE: lowering the convertible top may provide more working space for many of the following steps. 8. If vehicle is equipped with an automatic transmission, remove the gear shift knob trim cover (1) from the gear shift knob. Using a pick tool, release the retaining clip (2) from the front side of the knob, then remove the gear shift knob from the shift lever (Figure 4). 9. If vehicle is equipped with a manual transmission, remove the gear shifter knob trim cover (1). Remove the gear shifter knob (2) from the shift lever (Figure 5). Service Procedure [Continued] Figure 3 – Battery Negative Terminal Figure 4 – Automatic Shift Knob Figure 5 – Manual Shift Knob Safety Recall Y92 — Fuel Delivery Module Page 5 10. Using a trim stick or equivalent, lift the shifter bezel (1) releasing the retaining clips (Figure 6). 11. If vehicle is equipped with an automatic transmission, disconnect the wire harness connector (3) from the shift indicator (Figure 6). 12. Remove the mat (2) and the shifter bezel (1) together (Figure 6). 13. Lift the center console armrest. Service Procedure [Continued] Figure 6 – Shifter Bezel Safety Recall Y92 — Fuel Delivery Module Page 6 14. Using a trim stick, lift the center console radio control switch bezel (1) while releasing the retaining clips (2) (Figure 7). 15. Disconnect the electrical connector (3) then remove the center console radio control switch and bezel assembly (Figure 7). Service Procedure [Continued] Figure 7 – Center Console Radio Control Switch and Bezel Assembly Safety Recall Y92 — Fuel Delivery Module Page 7 16. Remove the screws (1) at the front of the center console top bezel (Figure 8). 17. Raise the parking brake lever fully. 18. Lift at the rear of the center console top bezel (1a) to release the retainers (1c) (Figure 9). 19. Pull the center console top bezel (1a) slightly rearward to disengage the bezel from the instrument panel (Figure 9). 20. Raise the center console top bezel (1a) up while sliding the parking brake lever sleeve (1b) off the parking brake lever, then remove the bezel (1a) with sleeve (1b) from the vehicle (Figure 9). Service Procedure [Continued] Figure 8 – Console Top Bezel Screws Figure 9 – Center Console Top Bezel Safety Recall Y92 — Fuel Delivery Module Page 8 21. Using a suitable trim stick tool, remove the door sill scuff plate (1a) from both sides of the vehicle by disengaging the retainers (1b) (Figure 10). 22. Position both seats fully forward. Service Procedure [Continued] Figure 10 – Door Sill Scuff Plate Figure 11 – Both Seats Full Forward BOTH SEATS FULL FORWARD Safety Recall Y92 — Fuel Delivery Module Page 9 23. Using a suitable trim tool, remove the roll bar trim (1a) from both sides of the vehicle by disengaging the retainers (1b) (Figure 12). Service Procedure [Continued] Figure 12 – Roll Bar Trim Safety Recall Y92 — Fuel Delivery Module Page 10 24. Remove the seat belt trim fastener (1a) (Figure 13). 25. Slide the seat belt (1b) through the slot in the seat belt trim (2) (Figure 13). 26. Remove the seat belt trim (2) from both sides of the vehicle (Figure 13). Service Procedure [Continued] Figure 13 – Seat Belt Trim Safety Recall Y92 — Fuel Delivery Module Page 11 27. Remove the fasteners (1a) of the B-pillar trim (1b) (Figure 14). 28. Remove the B-pillar trim (1b) from both sides of the vehicle (Figure 14). Service Procedure [Continued] Figure 14 – B-Pillar Trim Safety Recall Y92 — Fuel Delivery Module Page 12 29. Remove the convertible top release lever handle (1) from the release lever (1a) (Figure 15). 30. Remove the four fasteners (2) from the rollbar trim and storage bins panel (Figure 15). 31. Disengage the retaining clips then remove the rollbar trim and storage bins panel from the vehicle (Figure 15). Service Procedure [Continued] Figure 15 – Convertible Top Handle / Rollbar Trim and Storage Bins Panel Safety Recall Y92 — Fuel Delivery Module Page 13 WARNING: The vehicle battery must be disconnected as instructed to do so in Step 6 of this procedure and at least 1 minute has passed since disconnecting the battery before disconnecting the seat belt retractor electrical connector. 32. Disconnect the electrical connector (1) from the seat belt retractor (Figure 16). 33. Unscrew the seat belt turning loop bolt (2) and position it aside (Figure 16). 34. Remove the seat belt retractor lower bolt (3) (Figure 16). 35. Remove the seat belt retractor upper bolt (4) (Figure 16). 36. Remove the seat belt retractor (5) from both sides of the vehicle and position aside out of the work area (Figure 16). Service Procedure [Continued] Figure 16 – Seat Belt Retractor and Turning Loop Safety Recall Y92 — Fuel Delivery Module Page 14 NOTE: The convertible top will need to be in the raised position for many of the following steps. 37. Using a suitable trim tool remove the lower fastener (1a) and the upper fasteners (1b) from the convertible top compartment side trim panels (Figure 17). 38. Release the rear window heater grid wiring (2a) from the slot in the left side trim panel (2b) (Figure 17). 39. Remove both convertible top compartment side trim panels (2b) from the vehicle (Figure 17). Service Procedure [Continued] Right Side Left Side Figure 17 – Convertible Top Compartment Trim Panels Safety Recall Y92 — Fuel Delivery Module Page 15 40. Remove the lower fasteners (1a) and upper fasteners (1b) securing the convertible top compartment carpet (Figure 18). 41. Remove the convertible top compartment carpet (1) from the vehicle (Figure 19). Service Procedure [Continued] Figure 18 – Compartment Carpet Figure 19 – Compartment Carpet Safety Recall Y92 — Fuel Delivery Module Page 16 42. Release the wire harness retainer (1) from the fuel delivery module cover (2b) (Figure 20). 43. Remove the screws (2a) then remove the fuel pump module cover (2b) (Figure 20). 44. Clean any dust or debris from the fuel pump module area prior to working on any fuel pump module components (Figure 21). CAUTION: Protect the vehicle interior from fuel spillage. The fuel module will contain fuel during removal which may spill. 45. Disconnect the electrical connector (1a) from the fuel delivery module (Figure 21). 46. Release the quick coupling and disconnect the fuel pipe (1b) from the fuel delivery module (Figure 21). 47. Remove the screws (2a) and the retaining ring (2b) (Figure 21). 48. Remove the fuel delivery module (1a) from the fuel tank (Figure 22). 49. Remove and DISCARD the module gasket (1b) (Figure 22). Service Procedure [Continued] Figure 21 – Fuel Module Connections Figure 20 – Fuel Module Cover Figure 22 – Fuel Delivery Module Safety Recall Y92 — Fuel Delivery Module Page 17 NOTE: Prepare a clean work surface for fuel delivery module disassembly and reassembly to avoid possibility of contamination. 50. Disconnect electrical connectors for fuel pump (1a) and fuel level sender (1b) then release the wires from the fuel delivery module cover wire retainer hook (2) (Figure 23). 51. Release the locking tab (1a) then slide the fuel level sending unit with float (1b) up to release and remove it from the fuel delivery module (Figure 24). Service Procedure [Continued] Figure 23 – Electrical Connectors Figure 24 – Fuel Level Sending Unit Safety Recall Y92 — Fuel Delivery Module Page 18 CAUTION: During the following steps, do NOT attempt to disconnect any fuel pump module assembly hoses. There is enough hose length to perform all the following steps without disconnecting any hoses. Use care to not kink or damage the hoses while disassembling and reassembling the fuel pump module. 52. Remove the clip (1a) to release the tie rod (1b) and cover (1c) from the fuel delivery module lower housing (Figure 25). NOTE: The retaining clip (1a) may be discarded, a new clip will be provided with the new fuel pump. 53. The cover (1c) and tie rods (1b) may now be seperated from the fuel delivery module lower housing. (Figure 25). Use care to not stress or kink the hose. 54. Release the fuel pump wire harness (1a) from under the retainer (2) (Figure 26). 55. Disconnect the fuel pump wire harness connector (1b) from the fuel pump motor then remove the wire harness (1a) (Figure 26). Service Procedure [Continued] Figure 25 – Tie Rod Clip Figure 26 – Fuel Pump Wire Harness Safety Recall Y92 — Fuel Delivery Module Page 19 56. Lift the three tabs (1a) releasing the fuel delivery module upper housing (1) from the fuel delivery module lower housing (2) (Figure 27). 57. Separate the upper module housing assembly (1) from the lower module housing (2) (Figure 27). NOTE: There is a hose attached between the upper housing (1) and lower housing (2). Do NOT attempt to disconnect this hose and use care to not kink the hose. Service Procedure [Continued] Figure 27 – Module Housing Retainers Safety Recall Y92 — Fuel Delivery Module Page 20 58. Lift the five tabs (1a) releasing the fuel filter (1) from the fuel delivery module upper housing (2) (Figure 28). 59. Separate the fuel filter (1) from the fuel delivery module upper housing (2) (Figure 28). Service Procedure [Continued] Figure 28 – Fuel Module Filter Safety Recall Y92 — Fuel Delivery Module Page 21 NOTE: Do NOT attempt to remove the fuel pressure regulator (5) (Figure 29). 60. Remove the fuel pump (1), spacer (3), and seal (2) from the fuel delivery module upper housing (4) (Figure 29). 61. DISCARD the fuel pump (1), spacer (3), and seal (2) (Figure 29). Service Procedure [Continued] Figure 29 – Fuel Pump Safety Recall Y92 — Fuel Delivery Module Page 22 B. Install Fuel Delivery Module 1. Obtain the NEW fuel pump (1), then discard the shipping caps (4) (Figure 30). 2. Assemble the NEW fuel pump (1), NEW spacer (3), and NEW seal (2) (Figure 30). 3. Install the NEW fuel pump (1), NEW spacer (3), and NEW seal (2) into the fuel delivery module upper housing (4) (Figure 29). 4. Position the fuel filter (1) to the fuel delivery module upper housing (2) and secure the five retaining clips (Figure 28). Service Procedure [Continued] Figure 30 – Fuel Pump Safety Recall Y92 — Fuel Delivery Module Page 23 NOTE: Pay attention to the fuel delivery module hose routing during reassembly. Hose (3) must pass under retainer (1a) (Figure 31). 5. Assemble the fuel delivery module upper housing (1) to the fuel delivery module lower housing (2) then secure with the tabs (1a) (Figure 27). 6. Connect the fuel pump wire harness electrical connector (1b) to the fuel pump motor (Figure 26). 7. Secure the fuel pump wire harness (1a) under the retainer (2) (Figure 26). 8. Insert the module cover (1c) with tie rods (1b) and spring assembly into the fuel delivery module assembly lower housing, then install the retaining clip (1a) to the tie rod (1b) (Figure 25). 9. Install the fuel level sending unit with float (1b) and secure the tab (1a) (Figure 24). Service Procedure [Continued] Figure 31 – Module Hose Routing Safety Recall Y92 — Fuel Delivery Module Page 24 10. Connect the electrical connectors for fuel pump (1a) and fuel level sender (1b) to the fuel delivery module cover then secure the wires with the retainer (2) (Figure 23). 11. Ensure the fuel delivery module gasket seating area on the fuel tank is clean and free of debris. 12. Position the NEW fuel delivery module gasket (1b) on the fuel tank then insert the fuel delivery module (1a) into the fuel tank (Figure 22). 13. Place the retaining ring (2b) in position then secure it using the screws (2a) (Figure 21). 14. Connect the fuel pipe quick coupling (1b) to the fuel delivery module (Figure 21). 15. Connect the electrical connector (1a) to the fuel delivery module (Figure 21). 16. Place the fuel delivery module cover (2b) in position then tighten the screws (2a) (Figure 20). 17. Attach the wiring retainer (1) to the fuel delivery module cover (Figure 20). 18. Install the convertible top compartment carpet (1) in the vehicle (Figure 19). 19. Secure the convertible top compartment carpet with lower fasteners (1a) and upper fasteners (1b) (Figure 18). Service Procedure [Continued] Safety Recall Y92 — Fuel Delivery Module Page 25 20. Install both convertible top compartment side trim panels (2b) in the vehicle and insert the rear window heater grid wiring (2a) in the slot of the left side trim panel (2b) (Figure 17). 21. Secure both convertible top compartment side trim panels with lower fastener (1a) and the upper fasteners (1b) (Figure 17). NOTE: Ensure the seat belts lay properly and are not twisted before installing the seat belt retractors. 22. Position the seat belt retractor (5) then install the upper bolt (4) and tighten to 9 N·m (80 in. lbs.) (Figure 16). 23. Install the seat belt retractor lower bolt (3) and tighten to 59 N·m (44 ft. lbs.) (Figure 16). 24. Position the seat belt turning loop (2) then tighten the turning loop bolt to 67 N·m (49 ft. lbs.) (Figure 16). 25. Connect the electrical connector (1) to the seat belt retractor (Figure 16). 26. Position the rollbar trim and storage bins panel then secure with the four fasteners (2) (Figure 15). 27. Install the convertible top release lever handle (1) to the release lever (1a) (Figure 15). Service Procedure [Continued] Safety Recall Y92 — Fuel Delivery Module Page 26 28. Position the B-pillar trim (1b) and secure using the fasteners (1a) (Figure 14). 29. Slide the seat belt (1b) through the slot in the seat belt trim (2) (Figure 13). 30. Position the seat belt trim (2) then secure with fastener (1a) (Figure 13). 31. Position the roll bar trim (1a) and secure its retainers (1b) (Figure 12). 32. Slide seats rearward with the seat backs reclined in their original up position. 33. Install the door sill scuff plate (1a) by engaging the retainers (1b) (Figure 10). 34. Lower the center console top bezel (1a) while sliding the parking brake lever sleeve (1b) over the parking brake lever (Figure 9). 35. Position the center console top bezel (1a) and engage the retainers (1c) (Figure 9). 36. Install and tighten the screws (1) at the front of the center console (Figure 8). 37. Connect the electrical connector (3) to the center console radio control switch and bezel assembly (1) then install it into the center console while engaging the retaining clips (2) (Figure 7). 38. Lower the center console armrest. Service Procedure [Continued] Safety Recall Y92 — Fuel Delivery Module Page 27 39. Position the mat (2) and the shifter bezel (1) assembly to the center console and over the shift lever handle (Figure 6). 40. If vehicle is equipped with an automatic transmission, connect the wire harness connector (3) to the shift indicator (Figure 6). 41. Install the shifter bezel by engaging the retaining clips (Figure 6). 42. If vehicle is equipped with a manual transmission, install the gear shifter knob (2) to the shift lever then install the gear shifter knob trim cover (1) (Figure 5). 43. If vehicle is equipped with an automatic transmission, (while the shift knob is off the shift lever) push the retaining clip (2) into position and install the shift knob trim cover (1). Then install the gear shift knob onto the shift lever and push down to engage the retaining clip to the shift lever (Figure 4). 44. Connect the battery negative terminal (2) to the battery then tighten the nut (1) to 5 N·m (44 in. lbs.) (Figure 3). 45. Start and run the engine briefly to ensure fuel pump is working as it should. 46. Close the engine compartment hood. 47. Lower the parking brake lever if not already done so. 48. Complete Proof of Correction Form for California Residents. 49. Return the vehicle to customer or inventory. Service Procedure [Continued] Safety Recall Y92 — Fuel Delivery Module Page 28 This recall is subject to the State of California Registration Renewal/Emissions Recall Enforcement Program. Complete a Vehicle Emission Recall Proof of Correction Form (Form No. 81-016-1053) and supply it to vehicle owners residing in the state of California for proof that this recall has been performed when they renew the vehicle registration. Process Steps to obtain the California Proof of Correction form: a. Access the “DealerCONNECT” website. b. Select the “Service” tab. c. Under the “Publications” heading, select the “ePublishing” link. d. Sign in using your Dealer Code and Password. e. Select the “Proof of Correction form”. Complete Proof of Correction Form for California Residents Safety Recall Y92 — Fuel Delivery Module Page 29 Claims for vehicles that have been serviced must be submitted on the DealerCONNECT Claim Entry Screen located on the Service tab. Claims paid will be used by FCA to record recall service completions and provide dealer payments. Use the following labor operation number and time allowance: Labor Operation Time Number Allowance Remove Fuel Module and Replace Fuel Pump 14-Y9-21-82 1.6 hours Add the cost of the recall parts plus applicable dealer allowance to your claim. NOTE: See the Warranty Administration Manual, Recall Claim Processing Section, for complete recall claim processing instructions. To view this notification on DealerCONNECT, select “Global Recall System” on the Service tab, then click on the description of this notification. All involved vehicle owners known to FCA are being notified of the service requirement by first class mail. They are requested to schedule appointments for this service with their dealers. A generic copy of the owner letter is attached. Completion Reporting and Reimbursement Dealer Notification Owner Notification and Service Scheduling Safety Recall Y92 — Fuel Delivery Module Page 30 All involved vehicles have been entered into the DealerCONNECT Global Recall System (GRS) and Vehicle Information Plus (VIP) for dealer inquiry as needed. GRS provides involved dealers with an updated VIN list of their incomplete vehicles. The owner’s name, address and phone number are listed if known. Completed vehicles are removed from GRS within several days of repair claim submission. To use this system, click on the “Service” tab and then click on “Global Recall System.” Your dealer’s VIN list for each recall displayed can be sorted by: those vehicles that were unsold at recall launch, those with a phone number, city, zip code, or VIN sequence. Dealers must perform this repair on all unsold vehicles before retail delivery. Dealers should also use the VIN list to follow up with all owners to schedule appointments for this repair. Recall VIN lists may contain confidential, restricted owner name and address information that was obtained from the Department of Motor Vehicles of various states. Use of this information is permitted for this recall only and is strictly prohibited from all other use. If you have any questions or need assistance in completing this action, please contact your Service and Parts District Manager. Customer Services / Field Operations FCA US LLC Vehicle Lists, Global Recall System, VIP and Dealer Follow Up Additional Information This notice applies to your vehicle, Y92/NHTSA 21V-879 YOUR SCHEDULING OPTIONS 1. RECOMMENDED OPTION Call your authorized FIAT Studio 2. Call the FCA Recall Assistance Center at 1-800-853-1403. An agent can confirm part availability and help schedule an appointment 3. Visit recalls.mopar.com, scan the QR code below, or download the Mopar Owner’s Companion App. Get access to recall notifications, locate your FIAT Studio, and more through this website or Mopar Owner’s Companion App. You will be asked to provide your Vehicle Identification Number (VIN) to protect and verify your identity. The last eight characters of your VIN are provided above. DEALERSHIP INSTRUCTIONS Please reference Safety Recall Y92. IMPORTANT SAFETY RECALL Fuel Delivery Module Dear [Name], This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. FCA has decided that a defect, which relates to motor vehicle safety, exists in certain [2019 Model Year (BA) Fiat 124 Spider] vehicles. It is extremely important to take steps now to repair your vehicle to ensure the safety of you and your passengers. WHY DOES MY VEHICLE NEED REPAIRS? The Fuel Delivery Module (FDM) on your vehicle [1] may have been built with impellers that could deform. A FDM with a deformed impeller may interfere with other fuel pump components which can inhibit the operation of the fuel pump, potentially causing fuel starvation. Fuel starvation may result in an unexpected loss of motive power, which increases the risk of a vehicle crash without prior warning. HOW DO I RESOLVE THIS IMPORTANT SAFETY ISSUE? FCA will repair your vehicle [2] free of charge (parts and labor). To do this, your FIAT Studio will replace the FDM. The estimated repair time is two hours. In addition, your FIAT Studio will require your vehicle for proper check-in, preparation, and check-out during your visit, which require more time. Your time is important to us, so we recommend that you schedule a service appointment to minimize your inconvenience. Please bring this letter with you to your FIAT Studio. TO SCHEDULE YOUR FREE REPAIR, CALL YOUR FIAT STUDIO TODAY CALIFORNIA RESIDENTS The State of California requires the completion of emission recall repairs prior to vehicle registration renewal. Your FIAT Studio will provide you with a Vehicle Emission Recall Proof of Correction Form after the recall service is performed. Be sure to save this form since the California Department of Motor Vehicles may require that you supply it as proof that the recall has been performed. In order to ensure your full protection under the emissions warranty provisions, it is recommended that you have your vehicle serviced as soon as possible. Failure to do so could be determined as lack of proper maintenance of your vehicle. WHAT IF I ALREADY PAID TO HAVE THIS REPAIR COMPLETED? If you have already experienced this specific condition and have paid to have it repaired, you may visit www.fcarecallreimbursement.com to submit your reimbursement request online. [3] Once we receive and verify the required documents, reimbursement will be sent to you within 60 days. If you have had previous repairs performed and/or already received reimbursement, you may still need to have the recall repair performed. We apologize for any inconvenience, but are sincerely concerned about your safety. Thank you for your attention to this important matter. Customer Assistance/Field Operations Fiat Chrysler Automobiles US LLC [Model Year and Model] VIN XXXXXXXXXXXXXXXXX LOGO VEHICLE PICTURE QR Code [1] If you no longer own this vehicle, please help us update our records. Call the FCA Recall Assistance Center at 1-800-853-1403 to update your information. [2] If your dealer fails or is unable to remedy this defect without charge and within a reasonable time, you may submit a written complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, DC 20590, or you can call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424- 9153), or go to safercar.gov. [3] You can also mail in your original receipts and proof of payment to the following address for reimbursement consideration: FCA Customer Assistance, P.O. Box 21-8004, Auburn Hills, MI 48321-8007, Attention: Recall Reimbursement. Note to lessors receiving this recall notice: Federal regulation requires that you forward this recall notice to the lessee within 10 days. Mr. Mrs. Customer 1234 Main Street Hometown, MI 48371
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This notice applies to your vehicle, Y92/NHTSA 21V-879 YOUR SCHEDULING OPTIONS 1. RECOMMENDED OPTION Call your authorized FIAT Studio 2. Call the FCA Recall Assistance Center at 1-800-853-1403. An agent can confirm part availability and help schedule an appointment 3. Visit recalls.mopar.com, scan the QR code below, or download the Mopar Owner’s Companion App. Get access to recall notifications, locate your FIAT Studio, and more through this website or Mopar Owner’s Companion App. You will be asked to provide your Vehicle Identification Number (VIN) to protect and verify your identity. The last eight characters of your VIN are provided above. DEALERSHIP INSTRUCTIONS Please reference Safety Recall Y92. IMPORTANT SAFETY RECALL Fuel Delivery Module Dear [Name], This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. FCA has decided that a defect, which relates to motor vehicle safety, exists in certain [2019 Model Year (BA) Fiat 124 Spider] vehicles. It is extremely important to take steps now to repair your vehicle to ensure the safety of you and your passengers. WHY DOES MY VEHICLE NEED REPAIRS? The Fuel Delivery Module (FDM) on your vehicle [1] may have been built with impellers that could deform. A FDM with a deformed impeller may interfere with other fuel pump components which can inhibit the operation of the fuel pump, potentially causing fuel starvation. Fuel starvation may result in an unexpected loss of motive power, which increases the risk of a vehicle crash without prior warning. HOW DO I RESOLVE THIS IMPORTANT SAFETY ISSUE? FCA will repair your vehicle [2] free of charge (parts and labor). To do this, your FIAT Studio will replace the FDM. The estimated repair time is two hours. In addition, your FIAT Studio will require your vehicle for proper check-in, preparation, and check-out during your visit, which require more time. Your time is important to us, so we recommend that you schedule a service appointment to minimize your inconvenience. Please bring this letter with you to your FIAT Studio. TO SCHEDULE YOUR FREE REPAIR, CALL YOUR FIAT STUDIO TODAY CALIFORNIA RESIDENTS The State of California requires the completion of emission recall repairs prior to vehicle registration renewal. Your FIAT Studio will provide you with a Vehicle Emission Recall Proof of Correction Form after the recall service is performed. Be sure to save this form since the California Department of Motor Vehicles may require that you supply it as proof that the recall has been performed. In order to ensure your full protection under the emissions warranty provisions, it is recommended that you have your vehicle serviced as soon as possible. Failure to do so could be determined as lack of proper maintenance of your vehicle. WHAT IF I ALREADY PAID TO HAVE THIS REPAIR COMPLETED? If you have already experienced this specific condition and have paid to have it repaired, you may visit www.fcarecallreimbursement.com to submit your reimbursement request online. [3] Once we receive and verify the required documents, reimbursement will be sent to you within 60 days. If you have had previous repairs performed and/or already received reimbursement, you may still need to have the recall repair performed. We apologize for any inconvenience, but are sincerely concerned about your safety. Thank you for your attention to this important matter. Customer Assistance/Field Operations Fiat Chrysler Automobiles US LLC [Model Year and Model] VIN XXXXXXXXXXXXXXXXX LOGO VEHICLE PICTURE QR Code [1] If you no longer own this vehicle, please help us update our records. Call the FCA Recall Assistance Center at 1-800-853-1403 to update your information. [2] If your dealer fails or is unable to remedy this defect without charge and within a reasonable time, you may submit a written complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, DC 20590, or you can call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424- 9153), or go to safercar.gov. [3] You can also mail in your original receipts and proof of payment to the following address for reimbursement consideration: FCA Customer Assistance, P.O. Box 21-8004, Auburn Hills, MI 48321-8007, Attention: Recall Reimbursement. Note to lessors receiving this recall notice: Federal regulation requires that you forward this recall notice to the lessee within 10 days. Mr. Mrs. Customer 1234 Main Street Hometown, MI 48371
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11/13/2021 New Safety Recall Advanced Communication – Y92 FCA US LLC (FCA US) has announced a safety recall on certain 2019 Model Year (BA) Fiat 124 Spider vehicles. REASON FOR THIS SAFETY RECALL Some of the above vehicles may have been built with a fuel delivery module (FDM) with impellers that could deform. A FDM with a deformed impeller may interfere with other fuel pump components which can inhibit the operation of the fuel pump potentially causing fuel starvation. Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning. SERVICE ACTION FCA US will conduct a voluntary safety recall of all affected vehicles to replace the FDM. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 1st Quarter of 2022. We ask that you please take the time to ensure that your personnel are aware of this communication and are prepared to execute a customer friendly process for inquiries regarding involved vehicles. Customer Services Field Operations FCA US LLC
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11/19/2021 New Safety Recall Advanced Communication – Y92 FCA US LLC (FCA US) has announced a safety recall on certain 2019 Model Year (BA) Fiat 124 Spider vehicles. VINs identified as being involved in this campaign are currently live and searchable. Stop sale is in effect for the above-identified vehicles. Vehicles impacted by a stop sale are eligible for reimbursement allowance through the Recall Floorplan Reimbursement Policy (RFPRP), which can be requested upon recall claim submission. REASON FOR THIS SAFETY RECALL Some of the above vehicles may have been built with a Fuel Delivery Module (FDM) with impellers that could deform. A FDM with a deformed impeller may interfere with other fuel pump components which can inhibit the operation of the fuel pump potentially causing fuel starvation. Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning. SERVICE ACTION FCA US will conduct a voluntary safety recall of all affected vehicles to replace the FDM. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 1st Quarter of 2022. We ask that you please take the time to ensure that your personnel are aware of this communication and are prepared to execute a customer friendly process for inquiries regarding involved vehicles. Customer Services Field Operations FCA US LLC IMPORTANT: Some of the involved vehicles may be in dealer new vehicle inventory. Federal law requires you to complete this recall service on these vehicles before retail delivery. Violation of this requirement by a dealer could result in a civil penalty of up to $21,000 per vehicle. Involved vehicles can be determined by using the VIP inquiry process.
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11/19/2021 New Safety Recall Advanced Communication – Y92 FCA US LLC (FCA US) has announced a safety recall on certain 2019 Model Year (BA) Fiat 124 Spider vehicles. VINs identified as being involved in this campaign are currently live and searchable. Stop sale is in effect for the above-identified vehicles. Vehicles impacted by a stop sale are eligible for reimbursement allowance through the Recall Floorplan Reimbursement Policy (RFPRP), which can be requested upon recall claim submission. REASON FOR THIS SAFETY RECALL Some of the above vehicles may have been built with a Fuel Delivery Module (FDM) with impellers that could deform. A FDM with a deformed impeller may interfere with other fuel pump components which can inhibit the operation of the fuel pump potentially causing fuel starvation. Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning. SERVICE ACTION FCA US will conduct a voluntary safety recall of all affected vehicles to replace the FDM. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 1st Quarter of 2022. We ask that you please take the time to ensure that your personnel are aware of this communication and are prepared to execute a customer friendly process for inquiries regarding involved vehicles. Customer Services Field Operations FCA US LLC IMPORTANT: Some of the involved vehicles may be in dealer new vehicle inventory. Federal law requires you to complete this recall service on these vehicles before retail delivery. Violation of this requirement by a dealer could result in a civil penalty of up to $21,000 per vehicle. Involved vehicles can be determined by using the VIP inquiry process. This notice applies to your vehicle, Y92/NHTSA 21V-879 YOUR SCHEDULING OPTIONS 1. Visit recalls.mopar.com to sign up for email or SMS notifications for when remedy parts become available. You will be asked to provide your Vehicle Identification Number (VIN), provided above 2. Scan below using your smartphone or tablet to sign up to be notified when remedy parts become available 3. Wait for FCA US to contact you again, by mail, with a follow-up recall notice when remedy parts are available 4. Call the FCA Recall Assistance Center at 1-800-853-1403. An agent can sign you up to be notified when remedy parts become available, or answer any other questions you may have DEALERSHIP INSTRUCTIONS Please reference Safety Recall Y92. IMPORTANT SAFETY RECALL Fuel Delivery Module Dear [Name], This interim notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. FCA has decided that a defect, which relates to motor vehicle safety, exists in certain [2019 Model Year (BA) Fiat 124 Spider] vehicles. It is extremely important to take steps now to repair your vehicle to ensure the safety of you and your passengers. WHY DOES MY VEHICLE NEED REPAIRS? The Fuel Delivery Module (FDM) on your vehicle [1] may have been built with impellers that could deform. A FDM with a deformed impeller may interfere with other fuel pump components which can inhibit the operation of the fuel pump, potentially causing fuel starvation. Fuel starvation may result in an unexpected loss of motive power, which increases the risk of a vehicle crash without prior warning. HOW DO I RESOLVE THIS IMPORTANT SAFETY ISSUE The remedy for this condition is not currently available. We are making every effort to finalize a remedy and obtain parts quickly, and will service your vehicle free of charge (parts and labor). FCA US will contact you again, by mail, with a follow-up recall notice when the remedy and/or parts are available. Once you receive your follow-up notice, simply contact your FIAT studio immediately to schedule a service appointment [2]. Additional options for your next steps are included on the left side of this notification. We appreciate your patience. WHAT IF I ALREADY PAID TO HAVE THIS REPAIR COMPLETED? If you have already experienced this specific condition and have paid to have it repaired, you may visit www.fcarecallreimbursement.com to submit your reimbursement request online[3]. Once we receive and verify the required documents, reimbursement will be sent to you within 60 days. If you have had previous repairs performed and/or already received reimbursement, you may still need to have the recall repair performed. We apologize for any inconvenience, but are sincerely concerned about your safety. Thank you for your attention to this important matter. Customer Assistance/Field Operations FCA US LLC VEHICLE PICTURE LOGO [Model Year and Model] VIN XXXXXXXXXXXXXXXXX QR Code [1] If you no longer own this vehicle, please help us update our records. Call the FCA Recall Assistance Center at 1-800-853-1403 to update your information. [2] If your FIAT studio fails or is unable to remedy this defect without charge and within a reasonable time, you may submit a written complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, DC 20590, or you can call the toll-free Vehicle Safety Hotline at 1-888-327- 4236 (TTY 1-800-424-9153), or go to safercar.gov. [3] You can also mail in your original receipts and proof of payment to the following address for reimbursement consideration: FCA Customer Assistance, P.O. Box 21- 8004, Auburn Hills, MI 48321-8007, Attention: Recall Reimbursement. Note to lessors receiving this recall notice: Federal regulation requires that you forward this recall notice to the lessee within 10 days. Mr. Mrs. Customer 1234 Main Street Hometown, MI 48371
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-879 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Chrysler (FCA US, LLC) Submission Date : NOV 12, 2021 NHTSA Recall No. : 21V-879 Manufacturer Recall No. : Y92 Manufacturer Information : Manufacturer Name : Chrysler (FCA US, LLC) Address : 800 Chrysler Drive CIMS 482-00-91 Auburn Hills MI 48326-2757 Company phone : 1-800-853-1403 Population : Number of potentially involved : 1,622 Estimated percentage with defect : 1 % Vehicle Information : Vehicle 1 : 2019-2019 Fiat 124 Spider Vehicle Type : Body Style : 2-DOOR Power Train : NR Descriptive Information : Some 2019 MY Fiat 124 Spider vehicles may have been built with a fuel delivery module (“FDM”) with impellers that could deform and inhibit the operation. The suspect period began on April 6, 2018, when the suspect FDMs were introduced into vehicle production, and ended on October 18, 2018, when FDMs with improved molding operations of the impellers were implemented in vehicle production. The suspect period was determined using supplier and vehicle production records. Similar vehicles not included in the recall population are not equipped with the suspect FDMs or were produced before or after the suspect period. Production Dates : APR 06, 2018 – OCT 18, 2018 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : A FDM with a deformed impeller may interfere with other fuel pump components which can inhibit the operation of the fuel pump potentially causing fuel starvation. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning. Description of the Cause : NR Part 573 Safety Recall Report 21V-879 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Identification of Any Warning that can Occur : None Involved Components : Component Name 1 : Fuel Delivery Module Component Description : Fuel Pump Component Part Number : 68313125AA Supplier Identification : Component Manufacturer Name : Denso Corporation Address : 1-1, Showa-cho, Kariya, Aichi Foreign States 448-8661 Country : Japan Chronology : • On November 4, 2021, FCA US LLC (“FCA US”) became aware of Mazda’s intention to voluntarily determine a safety defect exists regarding the FDM on a substantially similar vehicle. • On November 5, 2021, Mazda held a Quality Audit Committee to review all available information to date and determined to conduct a field action on certain substantially similar vehicles. • As of November 10, 2021, FCA US is aware of zero customer assistance records, one warranty claim, and zero field reports potentially related to this issue for all markets with a date of receipt for the warranty claim received on August 26, 2019. • As of November 10, 2021, FCA US is aware of zero accidents and zero injuries potentially related to this issue for all markets. • On November 9, 2021, FCA Italy, S.p.A. determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected vehicles. Part 573 Safety Recall Report 21V-879 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : FCA US will conduct a voluntary safety recall of all affected vehicles to replace the FDM. FCA US has a longstanding policy and practice of reimbursing owners who have incurred the cost of repairing a problem that subsequently becomes the subject of a field action. To ensure consistency, FCA US, as part of the owner letter, will request that customers send the original receipt and/or other adequate proof of payment to the company for confirmation of the expense. How Remedy Component Differs from Recalled Component : The remedy component is a FDM with improved impeller. Identify How/When Recall Condition was Corrected in Production : NR Recall Schedule : Description of Recall Schedule : **11/12/2021: FCA US will notify dealers and begin notifying owners on or about 01/01/2022. Planned Dealer Notification Date : JAN 01, 2022 – JAN 01, 2022 Planned Owner Notification Date : JAN 01, 2022 – JAN 01, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-879 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Chrysler (FCA US, LLC) Submission Date : NOV 12, 2021 NHTSA Recall No. : 21V-879 Manufacturer Recall No. : Y92 Manufacturer Information : Manufacturer Name : Chrysler (FCA US, LLC) Address : 800 Chrysler Drive CIMS 482-00-91 Auburn Hills MI 48326-2757 Company phone : 1-800-853-1403 Population : Number of potentially involved : 1,622 Estimated percentage with defect : 1 % Vehicle Information : Vehicle 1 : 2019-2019 Fiat 124 Spider Vehicle Type : Body Style : 2-DOOR Power Train : NR Descriptive Information : Some 2019 MY Fiat 124 Spider vehicles may have been built with a fuel delivery module (“FDM”) with impellers that could deform and inhibit the operation. The suspect period began on April 6, 2018, when the suspect FDMs were introduced into vehicle production, and ended on October 18, 2018, when FDMs with improved molding operations of the impellers were implemented in vehicle production. The suspect period was determined using supplier and vehicle production records. Similar vehicles not included in the recall population are not equipped with the suspect FDMs or were produced before or after the suspect period. Production Dates : APR 06, 2018 – OCT 18, 2018 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : A FDM with a deformed impeller may interfere with other fuel pump components which can inhibit the operation of the fuel pump potentially causing fuel starvation. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning. Description of the Cause : NR Part 573 Safety Recall Report 21V-879 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Identification of Any Warning that can Occur : None Involved Components : Component Name 1 : Fuel Delivery Module Component Description : Fuel Pump Component Part Number : 68313125AA Supplier Identification : Component Manufacturer Name : Denso Corporation Address : 1-1, Showa-cho, Kariya, Aichi Foreign States 448-8661 Country : Japan Chronology : • On November 4, 2021, FCA US LLC (“FCA US”) became aware of Mazda’s intention to voluntarily determine a safety defect exists regarding the FDM on a substantially similar vehicle. • On November 5, 2021, Mazda held a Quality Audit Committee to review all available information to date and determined to conduct a field action on certain substantially similar vehicles. • As of November 10, 2021, FCA US is aware of zero customer assistance records, one warranty claim, and zero field reports potentially related to this issue for all markets with a date of receipt for the warranty claim received on August 26, 2019. • As of November 10, 2021, FCA US is aware of zero accidents and zero injuries potentially related to this issue for all markets. • On November 9, 2021, FCA Italy, S.p.A. determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected vehicles. Part 573 Safety Recall Report 21V-879 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : FCA US will conduct a voluntary safety recall of all affected vehicles to replace the FDM. FCA US has a longstanding policy and practice of reimbursing owners who have incurred the cost of repairing a problem that subsequently becomes the subject of a field action. To ensure consistency, FCA US, as part of the owner letter, will request that customers send the original receipt and/or other adequate proof of payment to the company for confirmation of the expense. How Remedy Component Differs from Recalled Component : The remedy component is a FDM with improved impeller. Identify How/When Recall Condition was Corrected in Production : NR Recall Schedule : Description of Recall Schedule : **11/12/2021: FCA US will notify dealers and begin notifying owners on or about 01/01/2022. Planned Dealer Notification Date : JAN 01, 2022 – JAN 01, 2022 Planned Owner Notification Date : JAN 01, 2022 – JAN 01, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-879 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Chrysler (FCA US, LLC) Submission Date : APR 07, 2022 NHTSA Recall No. : 21V-879 Manufacturer Recall No. : Y92 Manufacturer Information : Manufacturer Name : Chrysler (FCA US, LLC) Address : 800 Chrysler Drive CIMS 482-00-91 Auburn Hills MI 48326-2757 Company phone : 1-800-853-1403 Population : Number of potentially involved : 1,622 Estimated percentage with defect : 1 % Vehicle Information : Vehicle 1 : 2019-2019 Fiat 124 Spider Vehicle Type : Body Style : 2-DOOR Power Train : NR Descriptive Information : Some 2019 MY Fiat 124 Spider vehicles may have been built with a fuel delivery module (“FDM”) with impellers that could deform and inhibit the operation. The suspect period began on April 6, 2018, when the suspect FDMs were introduced into vehicle production, and ended on October 18, 2018, when FDMs with improved molding operations of the impellers were implemented in vehicle production. The suspect period was determined using supplier and vehicle production records. Similar vehicles not included in the recall population are not equipped with the suspect FDMs or were produced before or after the suspect period. Production Dates : APR 06, 2018 – OCT 18, 2018 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : A FDM with a deformed impeller may interfere with other fuel pump components which can inhibit the operation of the fuel pump potentially causing fuel starvation. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning. Description of the Cause : NR Part 573 Safety Recall Report 21V-879 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Identification of Any Warning that can Occur : None Involved Components : Component Name 1 : Fuel Delivery Module Component Description : Fuel Pump Component Part Number : 68313125AA Supplier Identification : Component Manufacturer Name : Denso Corporation Address : 1-1, Showa-cho, Kariya, Aichi Foreign States 448-8661 Country : Japan Chronology : • On November 4, 2021, FCA US LLC (“FCA US”) became aware of Mazda’s intention to voluntarily determine a safety defect exists regarding the FDM on a substantially similar vehicle. • On November 5, 2021, Mazda held a Quality Audit Committee to review all available information to date and determined to conduct a field action on certain substantially similar vehicles. • As of November 10, 2021, FCA US is aware of zero customer assistance records, one warranty claim, and zero field reports potentially related to this issue for all markets with a date of receipt for the warranty claim received on August 26, 2019. • As of November 10, 2021, FCA US is aware of zero accidents and zero injuries potentially related to this issue for all markets. • On November 9, 2021, FCA Italy, S.p.A. determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected vehicles. Part 573 Safety Recall Report 21V-879 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : FCA US will conduct a voluntary safety recall of all affected vehicles to replace the FDM. FCA US has a longstanding policy and practice of reimbursing owners who have incurred the cost of repairing a problem that subsequently becomes the subject of a field action. To ensure consistency, FCA US, as part of the owner letter, will request that customers send the original receipt and/or other adequate proof of payment to the company for confirmation of the expense. How Remedy Component Differs from Recalled Component : The remedy component is a FDM with improved impeller. Identify How/When Recall Condition was Corrected in Production : NR Recall Schedule : Description of Recall Schedule : **4/7/2022: FCA US will notify dealers and begin mailing Final Owner Letters on or about 05/17/2022. **11/12/2021: FCA US will notify dealers and begin notifying owners on or about 01/01/2022. Planned Dealer Notification Date : JAN 01, 2022 – JAN 01, 2022 Planned Owner Notification Date : JAN 01, 2022 – JAN 01, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-879 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Chrysler (FCA US, LLC) Submission Date : MAY 12, 2022 NHTSA Recall No. : 21V-879 Manufacturer Recall No. : Y92 Manufacturer Information : Manufacturer Name : Chrysler (FCA US, LLC) Address : 800 Chrysler Drive CIMS 482-00-91 Auburn Hills MI 48326-2757 Company phone : 1-800-853-1403 Population : Number of potentially involved : 1,622 Estimated percentage with defect : 1 % Vehicle Information : Vehicle 1 : 2019-2019 Fiat 124 Spider Vehicle Type : Body Style : 2-DOOR Power Train : NR Descriptive Information : Some 2019 MY Fiat 124 Spider vehicles may have been built with a fuel delivery module (“FDM”) with impellers that could deform and inhibit the operation. The suspect period began on April 6, 2018, when the suspect FDMs were introduced into vehicle production, and ended on October 18, 2018, when FDMs with improved molding operations of the impellers were implemented in vehicle production. The suspect period was determined using supplier and vehicle production records. Similar vehicles not included in the recall population are not equipped with the suspect FDMs or were produced before or after the suspect period. Production Dates : APR 06, 2018 – OCT 18, 2018 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : A FDM with a deformed impeller may interfere with other fuel pump components which can inhibit the operation of the fuel pump potentially causing fuel starvation. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning. Description of the Cause : NR Part 573 Safety Recall Report 21V-879 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Identification of Any Warning that can Occur : None Involved Components : Component Name 1 : Fuel Delivery Module Component Description : Fuel Pump Component Part Number : 68313125AA Supplier Identification : Component Manufacturer Name : Denso Corporation Address : 1-1, Showa-cho, Kariya, Aichi Foreign States 448-8661 Country : Japan Chronology : • On November 4, 2021, FCA US LLC (“FCA US”) became aware of Mazda’s intention to voluntarily determine a safety defect exists regarding the FDM on a substantially similar vehicle. • On November 5, 2021, Mazda held a Quality Audit Committee to review all available information to date and determined to conduct a field action on certain substantially similar vehicles. • As of November 10, 2021, FCA US is aware of zero customer assistance records, one warranty claim, and zero field reports potentially related to this issue for all markets with a date of receipt for the warranty claim received on August 26, 2019. • As of November 10, 2021, FCA US is aware of zero accidents and zero injuries potentially related to this issue for all markets. • On November 9, 2021, FCA Italy, S.p.A. determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected vehicles. Part 573 Safety Recall Report 21V-879 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : FCA US will conduct a voluntary safety recall of all affected vehicles to replace the FDM. FCA US has a longstanding policy and practice of reimbursing owners who have incurred the cost of repairing a problem that subsequently becomes the subject of a field action. To ensure consistency, FCA US, as part of the owner letter, will request that customers send the original receipt and/or other adequate proof of payment to the company for confirmation of the expense. How Remedy Component Differs from Recalled Component : The remedy component is a FDM with improved impeller. Identify How/When Recall Condition was Corrected in Production : NR Recall Schedule : Description of Recall Schedule : **5/12/2022: FCA US will notify dealers and begin mailing Final Owner Letters on or about 06/23/2022. **4/7/2022: FCA US will notify dealers and begin mailing Final Owner Letters on or about 05/17/2022. **11/12/2021: FCA US will notify dealers and begin notifying owners on or about 01/01/2022. Planned Dealer Notification Date : JAN 01, 2022 – JAN 01, 2022 Planned Owner Notification Date : JAN 01, 2022 – JAN 01, 2022 * NR – Not Reported
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