Flash: Erroneous Diagnostic Trouble Code (DTC) P0137 – 2003 Dodge Neon

NUMBER: 18-003-03
GROUP: Vehicle Performance
DATE: Feb. 21, 2003

 

SUBJECT:

Flash: Erroneous Diagnostic Trouble Code (DTC) P0137

 

OVERVIEW:

This bulletin involves selectively erasing and reprogramming the Powertrain Control Module (PCM) with new software.

 

MODELS:

 

NOTE: THE BULLETIN APPLIES TO VEHICLES BUILT BEFORE JANUARY 2, 2003 (MDH 0102XX).

 

SYMPTOM/CONDITION:

MIL illumination, DTC P0137, “02 SENSOR VOLTAGE LOW”.

 

DIAGNOSIS:

Using a Scan Tool (DRB III) with the appropriate Diagnostic Procedures Manual, verify all engine systems are functioning as designed. If DTCs are present, other than those listed above, record them on the repair order and repair as necessary before proceeding further with this bulletin. If the Symptom/Condition is present, perform the Repair Procedure.

 

PARTS REQUIRED:

 

 

EQUIPMENT REQUIRED:

 

 

REPAIR PROCEDURE:

NOTE: WHENEVER A PCM/TCM IS REPLACED OR REPROGRAMMED, THE SOFTWARE IN THE CONTROLLER AND DRBIII MUST BE VERIFIED AS HAVING THE LATEST REVISION LEVEL.

1. Connect a battery charger and set as close to 14 volts charge as possible.
2. Flash the PCM using the TechConnect/MDS2 (Mopar Diagnostic System) and DRBIII.

NOTE: DUE TO THE PCM REPROGRAMMING PROCEDURE, A DTC MAY BE SET IN OTHER MODULES (TCM, BCM, MIC, SKIM, ETC.) WITHIN THE VEHICLE, IF SO EQUIPPED. SOME DTC’S MAY CAUSE THE MIL TO ILLUMINATE. ALL DTC’S RELATE TO A LOSS OF COMMUNICATIONS WITH THE MODULE THAT IS BEING REPROGRAMMED. CHECK ALL MODULES, RECORD THE FAULTS, AND ERASE THESE FAULTS PRIOR TO RETURNING THE VEHICLE TO THE CUSTOMER. ERASE ANY FAULTS IN THE PCM ONLY AFTER ALL OTHER MODULES HAVE HAD THEIR FAULTS ERASED.

NOTE: THE FOLLOWING STEPS ARE REQUIRED BY LAW.

3. Type the necessary information on the “Authorized Software Update Label” p/n 04669020 (Fig. 1). Attach the label to the PCM and/or TCM as necessary and cover the label(s) with the clear plastic overlay.

Fig.1 AUTHORIZED MODIFICATION LABEL

1 – POWERTRAIN CONTROL MODULE P/N (INSERT P/N) USED
2 – CHANGE AUTHORITY: TSB XX-XXX-XX
3 – DEALER CODE: XXXXX
4  – DATE: XX-XX-XX

 

4. Type the necessary information on the “Authorized Modification Label” p/n 04275086AB and attach near the VECI label (Fig. 2).

Fig.2 AUTHORIZED SOFTWARE UPDATELABE

 

POLICY:

Reimbursable within the provisions of the warranty.

 

TIME ALLOWANCE:

 

 

FAILURE CODE:

 

 

THIS BULLETIN IS BEING PROVIDED IN ADVANCE. THE TechCONNECT/MDS2 MUST BE OPERATING WITH CIS CD2127 OR HIGHER, AVAILABLE MARCH 3, 2003.

 

 

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Chrysler J2534 Application Overview

The Chrysler J2534 System is a combination of the J2534 Application (2010 and newer Model Year Support) and the Chrysler J2534 Flash Application (2009-1996 Model Year Support). J2534 aftermarket users are required and responsible for installing the J2534 device driver provided by the device manufacturer. If you need support installing the device driver software contact the device manufacturer. See the related article “Chrysler J2534 Manual” for additional information. Chrysler J2534 application provides below capabilities:

 

 

 

 

Chrysler Recommended J2534 Devices

For Chrysler recommended J2534 device, see below table.

 

* Chrysler recommends the CTC Vehicle Box Device for Chrysler SCI ECU reprogramming. SCI reprogramming is used on most PCMs and TCMs prior to the introduction of CAN bus vehicles which began in 2004 (Durango).

 

Chrysler J2534 System Support:

Support for Chrysler J2534 System is available on-line. For more information, please refer to Chrysler J2534 Manual and knowledge base website.

 

Chrysler J2534 System

PC Requirements for Chrysler J2434 System:

The Chrysler J2534 Application has been verified to work with the following operating systems using open platform PCs or laptops:
• Windows 7 (32-Bit & 64-Bit)
• Windows XP (32-Bit only)

Chrysler J2434 System Release Notes:

Please click here to view the Application Release Notes. 

Chrysler J2434 System Download:

For Chrysler J2534 System support, please refer to “Chrysler J2534 Manual“. Get the J2534 system.

Chrysler ECU Flash Availability matrix:

Click Flash Availability–J2534 Application and Flash Availability–Chrysler Diagnostic Application.

Adaptor Requirements:

A harness adaptor is required to update certain vehicles. The following tables list which vehicles / modules require which adaptor. Adaptors can be purchased through the SPX Miller Special Tools program.  See SPX Miller Special Tools program for details.

MLR-J2534-MMC required on:

 

MLR-J2534-TCM required on:

 

Additional Information and Known Issues / Concerns:

• 1996 – 2008 5.9L ECM (Cummins)

If you are reprogramming the 5.9L diesel engine controller on the 1996-2008 Dodge RAM vehicle, it is necessary to also reprogram the VIN after the ECU has been flashed.  To write the VIN to the ECU, you may use aftermarket software support, or use an OEM FCA US LLC scan tool (DRBIII or StarSCAN). For more information, see the FCA US LLC Scan Tool Lease Options section.

• 1996-2009 ALL PCMs

If you are REPLACING a PCM or ECM and the vehicle is equipped with a theft deterrent system (Sentry Key), it must be initialized to properly function with the Anti Theft module. You also need to reprogram the VIN when replacing a PCM or ECM.  To write the VIN to the ECU and initialize the PCM to work with the theft deterrent system, you may use aftermarket software support, or use an OEM FCA US LLC scan tool (DRBIII or StarSCAN). For more information, see the FCA US LLC Scan Tool Lease Options section.

FCA US LLC Scan Tool Lease Options:

• For 2009 model year vehicles and prior, it may be necessary to use either a DRBIII or a StarSCAN to perform function required after ECU replacement.  To lease the DRBIII call 1-586-532-8400 or click here.
• Beginning with 2010 MY, function required to replace an ECU will be supported via the J2534 application.

 

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