Rattle/Knocking Sound From The Front Suspension – 2001-2005 Chrysler Town & Country/Dodge Caravan/Chrysler Voyager

NUMBER: 02-003-05
GROUP: Suspension
DATE: March 16, 2005

 

SUBJECT:

Rattle/knocking Sound From The Front Suspension

 

OVERVIEW:

This bulletin involves replacing the front sway bar bushings at the frame.

 

MODELS:

2001 – 2005(RS)Town & Country/Caravan/Voyager
2001 – 2005(RG)ChryslereBay logo Voyager (International Markets)

 


NOTE: This bulletin applies to RS vehicles built on or before February 1, 2005 (MDH 0201XX) and RG vehicles built on or before March 1, 2005 (MDH 0301XX).

 

SYMPTOM/CONDITION:

The vehicle may exhibit a rattle/knocking sound which may be heard at low speeds while driving over bumps and/or road surfaces with minor fluctuations.

NOTE: On RS and RG vehicles built on or after August 16, 2003 (MDH0816XX), this sound is very similar to the sway bar link rattle described in service bulletin 02-001-05. It is important that the sway bar bushings are replaced BEFORE replacing the sway bar links.

 

DIAGNOSIS:

If the vehicle operator describes the Symptom/Condition, perform the Repair Procedure.

 

PARTS REQUIRED:

Qty. Part No. Description
(AR) 204743024AD

No products found.

Bushing, Sway Eliminator
26.0 mm Diameter Front Sway Bar
Sales codes SDA – Normal Duty Suspension or SDB – Heavy Duty Suspension
AR (2)04743041AD
04743041Ad - Stabilizer/Sway Bar Bushing (FRONT) For Chrysler - Febest
  • 1 YEAR WARRANTY: All Febest Parts come with a 1 Year Warranty backed by great customer service.
  • ONLY THE BEST STEEL: Febest only uses the best high-carbon steel. All Febest parts that contain metal use an expensive heat treatment process that improves metal strength and performance, also our parts use a higher level of polish to allow the bearing to roll smoother and last longer.
  • ONLY THE BEST RUBBER: Each Individual component of this part is made with high quality materials. Unlike our competitors Febest uses only high quality Natural Rubber (75%) and (25%) synthetic Rubber. This means that it is more durable, will last longer, and can handle temperatures from -40 to +140 degrees. The Rubber wont rub off on your hand like the cheap replacement parts offered by competitors
  • QUALITY IS EVERYTHING: The synthetic lubricant Febest uses is 10x as expensive as our competitors, and lasts 3x as long.
  • GERMAN QUALITY CONTROL: Febests German quality control experts ensure that all parts are of the utmost quality. We have specially developed metals and rubbers that create a super durable, and long lasting end product.

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Bushing, Sway Eliminator 26.5 mm Diameter Front Sway Bar
Sales Code SDH – Commercial Wagon
Suspension, SDC – Touring Suspension, or SDM – Export Tuned Suspension

 

REPAIR PROCEDURE:

  1. Replace both front sway bar bushings at the frame. Refer to the detailed removal and installation procedures available in TechCONNECT, under: Service Info, 2 Suspension, Front, Bushings, Removal and Installation.

 

POLICY:

Reimbursable within the provisions of the warranty.

 

TIME ALLOWANCE:

Labor Operation No: DescriptionAmount
02-20-05-91Cushion, Sway Bar – Replace – Both0.4 Hrs.

 

FAILURE CODE:

P8New Part

 

 

 

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