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August 17, 2022 NHTSA CAMPAIGN NUMBER: 22E069000
Inadequate Vapor Space of Diesel Fuel Tank
Inadequate vapor space of the fuel tank can cause the tank to swell and leak fuel if it contacts the driveline, increasing the risk of a fire.
NHTSA Campaign Number: 22E069
Manufacturer S&B Filters, Inc.
Components FUEL SYSTEM, DIESEL
Potential Number of Units Affected 910
Summary
S&B Filters, Inc. (S&B) is recalling certain Diesel Fuel Tanks, with part number 10-1021. On some RAM Mega Cab vehicles that have a larger diameter driveline, the diesel fuel tank may have insufficient clearance and contact the driveline due to the inadequate vapor space.
Remedy
Dealers will make a venting modification, free of charge. Owner notification letters were mailed August 29, 2022. Owners may contact S&B customer service at 1-909-947-0015.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
INSTALLATION INSTRUCTIONS FOR RECALL RELATED TO S&B Diesel Fuel Tank Installed On 2005-2022 5.9L, 6.7L 2500-3500 Trucks
NHTSA ID 22E069
Reason for Vent Link Modification:
At some point, Ram started using a larger driveline on MEGA Cab Models which positioned it closer to the S&B Tank. In a hot climate with close to a full tank of diesel fuel, the S&B Tank can swell outward making contact with the driveline. As a result, fuel may leak and increase the risk of fire and injury. The following instructions will add additional vapor space and prevent the tank from being overfilled. Visit www.sbfilters.com/10-1021recall to view the installation video.
Step 1. Confirm Adequate Space Between Tank & Driveline:
Use black plastic feeler gauge to check clearance between the tank and driveline forward of the front strap. If you are not able to get the feeler gauge between the tank and the driveline as shown in the image below, please email us a picture at recall@sbfilters.com.
STEP 2:
Use a hose cutter to cut the 5/16” fuel line (approximately in the middle) that connects one side of the tank to the other.
STEP 3:
Insert the included 5/16” white plugs into each end of the hose you just cut in step 2.
STEP 4:
Install Extension Vent Line: Find the 5/16” vent link that is connected to the top of the tank as shown on item 12 on the exploded view. Cut or remove the breather cap and install the insured S&B 5/16” extension hose. Zip tie to the filler neck so it is sloped upward.
S&B apologizes for any inconvenience this has caused. If you did the installation yourself, please visit www.sbfilters.com/10-1021recall and click on “Claim Your $150 Install Fee” where you will provide your vin and upload an image showing steps 3 & 5 were completed.
Chronology :
On 4/8/22, we had the driveline rub our diesel fuel tank and leak on a truck. There was no damage to the vehicle nor any injury. While we were unsure as to the cause of the leak, we promptly replaced the tank to maintain the highest level of customer service. We had one more incident in May, but were still unsure of the cause since there are many different factors including but not limited to an in bed auxiliary gravity fed tank, non-compatible aftermarket components, etc that could have caused the issue . In June we had 8 situations that were similar in nature with this part number. We performed testing in house but were unable to replicate the issue. As the summer grew hotter, we had 17 leaks in July and 6 more before we initiated the recall on 8/17/22.
As I mentioned, there were multiple potential causes of the tank leaking that could have been unrelated to our tank which is why we didn’t initiate the recall sooner. That being said, we did come to the conclusion sometime around August that the likely cause was as identified in the recall letter. At that point, we issued the recall. We have sent out notifications via First Class Mail (with tracking) and via email. We have also called non-responsive customers and dealers. To-date, there have been no reported injuries or property damage related to a tank leaking.
1 Affected Product
Equipment
BRAND | PART NO. | PRODUCTION DATES |
S&B FILTERS | DIESEL FUEL TANK |
10 Associated Documents
Miscellaneous Document – Remedy Instructions
RMISC-22E069-2407.pdf 1288.946KB
Defect Notice 573 Report
RCLRPT-22E069-9350.PDF 215.188KB
Recall Acknowledgement
RCAK-22E069-8796.pdf 793.187KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22E069-1957.pdf 107.405KB
Recall 573 Report – 2/3/2023
RCLRPT-22E069-3702.PDF 215.916KB
Recall Quarterly Report #1, 2022-3
RCLQRT-22E069-1084.PDF 211.297KB
Recall Quarterly Report #2, 2022-4
RCLQRT-22E069-5121.PDF 211.306KB
Recall Quarterly Report #3, 2023-1
RCLQRT-22E069-1219.PDF 211.306KB
Recall Quarterly Report #4, 2023-2
RCLQRT-22E069-0776.PDF 211.417KB
Recall Quarterly Report #5, 2023-3
RCLQRT-22E069-2170.PDF 211.666KB
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SEOCONTENT-START
S&B FILTERS
Reason for Vent Link Modification:
At some point, Ram started using a larger driveline on MEGA Cab Models which positioned it closer to the S&B Tank. In a hot climate with close to a full tank of diesel fuel, the S&B Tank can swell outward making contact with the driveline. As a result, fuel may leak and increase the risk of fire and injury. The following instructions will add additional vapor space and prevent the tank from being overfilled. Visit www.sbfilters.com/10-1021recall to view the installation video. Step 1. Confirm Adequate Space Between Tank & Driveline:
Use black plastic feeler gauge to check clearance between the tank and driveline forward of the front strap. If you are not able to get the feeler gauge between the tank and the driveline as shown in the image below, please email us a picture at recall@sbfilters.com.
INSTALLATION INSTRUCTIONS FOR RECALL RELATED TO
S&B Diesel Fuel Tank Installed On 2005-2022 6.7L 2500-3500 Trucks
HTSA ID 22E069 STEP 2:
Use a hose cutter to cut the 5/16” fuel line (approximately in the middle) that connects one side of the tank to the other. STEP 3:
Insert the included 5/16” white plugs into each end of the hose you just cut in step 2. STEP 4:
Install Extension Vent Line: Find the 5/16” vent link that is connected to the top of the tank as shown on item 12 on the exploded view. Cut or remove the breather cap and install the insured S&B 5/16” extension hose. Zip tie to the filler neck so it is sloped upward.
S&B apologizes for any inconvenience this has caused. If you did the installation yourself, please visit www.sbfilters.com/10-1021recall and click on “Claim Your $150 Install Fee” where you will
provide your vin and upload an image showing steps 3 & 5 were completed.
**************************************************************************************************************
Aug 29, 2022
URGENT SAFETY RECALL This is an important Safety Recall.
The remedy will be performed FREE OF CHARGE to you.
S&B Filters, Inc. 15461 Slover Avenue
Fontana, CA 92337
909.947.0015
This notice applies to you if you own a RAM Mega Cab truck between the model years 2005-2022 5.9L and 6.7L 2500-3500 trucks with an S&B Diesel Fuel Tank manufactured between 3/1/21 and 8/1/22.
IMPORTANT SAFETY RECALL
S&B Diesel Fuel Tank Installed On 2005-2022 5.9L, 6.7L 2500-3500 Trucks
NHTSA ID 22-0025369-28350-10
This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. 49 C.F.R. § 577.5(b). S&B Filters, Inc. (“S&B”) has decided that a defect which relates to motor vehicle safety exists in its diesel fuel tank (“Tank”) (part number 10-1021) for 2005-2022 5.9L and 6.7L 2500-3500 vehicles, MEGA CAB models ONLY. What is the issue?
At some point, RAM started using a larger driveline on MEGA Cab Models which positioned it closer to the S&B Tank. In a hot climate with close to a full tank of diesel fuel, the S&B Tank can swell outward making contact with the driveline. As a result, fuel may leak and increase the risk of fire and injury. How can you determine if your S&B Tank is affected by this recall?
Only MEGA Cabs are affected by this recall. If you own a Quad or Crew Cab, please disregard. What will S&B do?
S&B is conducting a safety recall and will provide you with necessary components and instructions to modify the venting which will add vapor space and prevent overfilling. Installation will take approximately 30 minutes and can be performed without dropping the Tank. This remedy will be performed free of charge for you by an Authorized Dealer or S&B will compensate you $150 to perform the work yourself.
What should you do? The necessary remedy parts are now available and will be sent along with this recall notice and install instructions to your address on file. If you have moved or don’t receive these parts within 7 days, please visit www.sbfilters.com/10-1021recall, click on the Request Venting Components and complete the online form. If you don’t have access to the internet, please call 909.947.0015 and press option 5. If you choose to handle the installation yourself, you are entitled to $150 and can request payment at www.sbfilters.com/10-1021recall. There is also an option on this same webpage to schedule an Authorized Dealer to perform the work for you if you prefer. In an abundance of caution, you should NOT drive your truck with more than half (½) of a tank of diesel fuel until the issue has been remedied by modifying
the venting according to the instructions.. This is an important Safety Recall.
The remedy will take approximately 30 minutes to perform, however depending on a dealer’s work schedule, it may be necessary to make your vehicle available for a longer period of time. If you elect to modify the venting yourself, the amount of time could vary depending on your expertise. Visit www.sbfilters.com/10-1021recall to view the installation instructions for this remedy. How to get reimbursed for this repair?
You may be eligible to receive reimbursement for the cost of this repair. You may request reimbursement at www.sbfilters.com/10-1021recall or by mail at the address provided below.
S&B Filters
Atten: 10-1021 Recall
15461 Slover Ave
Fontana, CA 92337 What if you are not the owner or operator of this vehicle?
If you are the lessor and registered owner of this vehicle identified in this action, the law requires you to forward this letter immediately via first-class mail to the lessee within ten days of receipt. If you have changed your address or sold the vehicle, please contact customer support at 909.947.0015 option 5 or email us at recall@sbfilters.com.
Can we assist you further?
If you require any assistance with this recall, please call or write:
S&B Filters, Inc.
Attention: Customer Service 15461 Slover Ave
Fontana, CA 92660
909.947.0015
recall@sbfilters.com
If you still cannot obtain satisfaction and S&B is unable to remedy the defect without charge or within a reasonable amount of time, you may file a complaint with:
Administrator
National Highway Traffic Safety Administration 1200 New Jersey Avenue, S.E.
Washington, D.C. 20590
Or call the toll free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153) or go to http://www.safercar.gov We apologize for any inconvenience this matter may cause you and appreciate your support of our brand. We believe that companies are defined based on how they handle difficult circumstances, so we are taking this action to help ensure your safety and continued satisfaction with S&B products.
Very truly yours,
Berry Carter CEO
S&B Filters, Inc.
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 22E-069
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
S&B Filters, Inc. AUG 17, 2022 NHTSA Recall No. : 22E-069 Manufacturer Recall No. : NR Manufacturer Information :
Manufacturer Name : S&B Filters, Inc.
Address : 15461 Slover Avenue
Fontana CA 92337 Company phone : 909-947-0015
Population :
Number of potentially involved : 910 Estimated percentage with defect : 60 %
Equipment Information : Brand / Trade 1 :
Model : S&B Filters, Inc. Diesel Fuel Tank Part No. : 10-1021 Size : App 12″x1″x1″ (nonconforming) Function : Fuel Tank
Descriptive Information : Number of units sold within the timeframe for the Dodge Ram Cummins Crew, Quad and Mega Cab Short Bed until S&B changed the tooling and venting to accommodate the larger driveline on Mega Cab models which was on August 1, 2022.
S&B Inc. is recalling it’s diesel fuel tank (#10-1021) that did not contain adequate vapor space to accommodate the closer proximity of the larger driveline on Mega Cab models. This part number fits Crew, Quad and Mega Cab models; however, only Mega Cab model vehicles are affected by this recall as there is adequate clearance (spacing) for Crew and Quad Cab models. Production Dates : MAR 12, 2022 – AUG 01, 2022 Part 573 Safety Recall Report 22E-069 Page 2 Description of Defect :
Description of the Defect : Unbeknownst to S&B, some of the Mega Cab models come with a driveline that is larger in diameter than the Crew and Quad Cab models. At some point Ram started using a larger diameter driveline for some of their Mega Cab vehicle models which caused the driveline to be positioned closer to the S&B Tank.
S&B Inc. is recalling it’s diesel fuel tank (#10-1021) produced between March 1, 2021 and August 1, 2022 that did not have adequate vapor space to accommodate the closer proximity of the larger driveline on Mega Cab models. This recall only applies to Mega Cab model vehicles. Without the venting modification included with this recall, diesel fuel could expand on a hot day and if the tank is full, it could swell in the area toward the front of the larger driveline offered on Mega Cabs which may cause an increased risk of fire if the driveline impacts the diesel fuel tank and causes a leak.
FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : Since the larger drivelines on Mega Cab models sits closer to the Tank,
without the venting modification included with this recall, diesel fuel could expand on a hot day and if the tank is full, it could swell in the area toward the front of the larger driveline which may cause an increased risk of fire if the driveline impacts the diesel fuel tank and causes a leak.
Description of the Cause : At some point, Ram started producing Mega Cab models with a driveline that is larger in diameter than the Crew and Quad Cab models. A larger diameter driveline caused the driveline to be positioned closer to the S&B Tank. With the clearance provided between the driveline and tank decreased, the normal expansion of fuel on a hot day could cause the tank to swell in this area when the tank is full. S&B was not aware of this issue (larger drivelines on Mega Cab models) until it received the initial reports from customers. S&B did not believe that these initial reports indicated any type of safety issue. Identification of Any Warning
that can Occur : The driver should hear an audible noise and could feel a vibration prior to a leak occuring. These warnings, however, may not be present in all instances. Involved Components : Component Name : NR Component Description : NR Component Part Number : NR Supplier Identification : The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22E-069 Page 3 Component Manufacturer
Name : S&B Filters, Inc. Address : 15461 Slover Ave
Fontana California 92337
Country : United States Chronology :
Incomplete at this time. No fires, crashes, injuries or fatalities as of the date this report was filed. Description of Remedy :
Description of Remedy Program : Let everyone who received and/or installed the 10-1021 diesel fuel tank
with a build date between 3/1/21 and 8/1/22 know that those who drive Mega Cab vehicles must make the venting modification to prevent the tank from swelling in the affected area. The venting modification can be installed by the consumer or a dealer in 30 minutes or less. If the consumer elects to install the venting modification, S&B will compensate them in the amount of $150 for their time, or they can elect to have one of our Authorized Dealers install it at no cost. The venting modification and instructions will be available to send to consumers within 7-10 days of this Report. How Remedy Component Differs from Recalled Component :
Identify How/When Recall Condition was Corrected in Production : NR S&B modified the tooling to provide more clearance between the tank and the larger driveline on Mega Cab models and changed the venting to prevent overfilling and allow for more vapor space in order to minimize any swelling of the tank when it is full on hot days. These changes were made as of August 1, 2022. Recall Schedule :
Description of Recall Schedule : The venting modification and instructions will be available to send to
consumers within 7-10 days of this Report. We are going to send the components to remedy the issue with the recall letter to all of those potentially affected in order to speed up the effectiveness of the recall. We estimate that only 60% of those notified will be affected by the recall.
Planned Dealer Notification Date : SEP 02, 2022 – NR Planned Owner Notification Date : SEP 02, 2022 – NR The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22E-069
Page 4
The information contained in this report was submitted pursuant to 49 CFR §573
Purchaser Information :
The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment:
Name : NR Address : NR
NR Country : NR Company Phone : NR
* NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 22E-069
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
S&B Filters, Inc. FEB 03, 2023 NHTSA Recall No. : 22E-069 Manufacturer Recall No. : NR Manufacturer Information :
Manufacturer Name : S&B Filters, Inc.
Address : 15461 Slover Avenue
Fontana CA 92337 Company phone : 909-947-0015
Population :
Number of potentially involved : 910 Estimated percentage with defect : 60 %
Equipment Information : Brand / Trade 1 :
Model : S&B Filters, Inc. Diesel Fuel Tank Part No. : 10-1021 Size : App 12″x1″x1″ (nonconforming) Function : Fuel Tank
Descriptive Information : Number of units sold within the timeframe for the Dodge Ram Cummins Crew, Quad and Mega Cab Short Bed until S&B changed the tooling and venting to accommodate the larger driveline on Mega Cab models which was on August 1, 2022.
S&B Inc. is recalling it’s diesel fuel tank (#10-1021) that did not contain adequate vapor space to accommodate the closer proximity of the larger driveline on Mega Cab models. This part number fits Crew, Quad and Mega Cab models; however, only Mega Cab model vehicles are affected by this recall as there is adequate clearance (spacing) for Crew and Quad Cab models. Production Dates : MAR 12, 2022 – AUG 01, 2022 Part 573 Safety Recall Report 22E-069 Page 2 Description of Defect :
Description of the Defect : Unbeknownst to S&B, some of the Mega Cab models come with a driveline that is larger in diameter than the Crew and Quad Cab models. At some point Ram started using a larger diameter driveline for some of their Mega Cab vehicle models which caused the driveline to be positioned closer to the S&B Tank.
S&B Inc. is recalling it’s diesel fuel tank (#10-1021) produced between March 1, 2021 and August 1, 2022 that did not have adequate vapor space to accommodate the closer proximity of the larger driveline on Mega Cab models. This recall only applies to Mega Cab model vehicles. Without the venting modification included with this recall, diesel fuel could expand on a hot day and if the tank is full, it could swell in the area toward the front of the larger driveline offered on Mega Cabs which may cause an increased risk of fire if the driveline impacts the diesel fuel tank and causes a leak.
FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : Since the larger drivelines on Mega Cab models sits closer to the Tank,
without the venting modification included with this recall, diesel fuel could expand on a hot day and if the tank is full, it could swell in the area toward the front of the larger driveline which may cause an increased risk of fire if the driveline impacts the diesel fuel tank and causes a leak.
Description of the Cause : At some point, Ram started producing Mega Cab models with a driveline that is larger in diameter than the Crew and Quad Cab models. A larger diameter driveline caused the driveline to be positioned closer to the S&B Tank. With the clearance provided between the driveline and tank decreased, the normal expansion of fuel on a hot day could cause the tank to swell in this area when the tank is full. S&B was not aware of this issue (larger drivelines on Mega Cab models) until it received the initial reports from customers. S&B did not believe that these initial reports indicated any type of safety issue. Identification of Any Warning
that can Occur : The driver should hear an audible noise and could feel a vibration prior to a leak occuring. These warnings, however, may not be present in all instances. Involved Components : Component Name : NR Component Description : NR Component Part Number : NR Supplier Identification : The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22E-069 Page 3 Component Manufacturer
Name : S&B Filters, Inc. Address : 15461 Slover Ave
Fontana California 92337
Country : United States Chronology :
On 4/8/22, we had the driveline rub our diesel fuel tank and leak on a truck. There was no damage to the vehicle nor any injury. While we were unsure as to the cause of the leak, we promptly replaced the tank to maintain the highest level of customer service. We had one more incident in May, but were still unsure of the cause since there are many different factors including but not limited to an in bed auxiliary gravity fed tank, non-compatible aftermarket components, etc that could have caused the issue . In June we had 8 situations that were similar in nature with this part number. We performed testing in house but were unable to replicate the issue. As the summer grew hotter, we had 17 leaks in July and 6 more before we initiated the recall on 8/17/22. As I mentioned, there were multiple potential causes of the tank leaking that could have been unrelated to our tank which is why we didn’t initiate the recall sooner. That being said, we did come to the conclusion sometime around August that the likely cause was as identified in the recall letter. At that point, we issued the recall. We have sent out notifications via First Class Mail (with tracking) and via email. We have also called non-responsive customers and dealers. To-date, there have been no reported injuries or property damage related to a tank leaking. Description of Remedy :
Description of Remedy Program : Let everyone who received and/or installed the 10-1021 diesel fuel tank
with a build date between 3/1/21 and 8/1/22 know that those who drive Mega Cab vehicles must make the venting modification to prevent the tank from swelling in the affected area. The venting modification can be installed by the consumer or a dealer in 30 minutes or less. If the consumer elects to install the venting modification, S&B will compensate them in the amount of $150 for their time, or they can elect to have one of our Authorized Dealers install it at no cost. The venting modification and instructions will be available to send to consumers within 7-10 days of this Report. How Remedy Component Differs from Recalled Component :
Identify How/When Recall Condition was Corrected in Production : NR S&B modified the tooling to provide more clearance between the tank and the larger driveline on Mega Cab models and changed the venting to prevent overfilling and allow for more vapor space in order to minimize any swelling of the tank when it is full on hot days. These changes were made as of August 1, 2022. The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22E-069
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The information contained in this report was submitted pursuant to 49 CFR §573
Recall Schedule :
Description of Recall Schedule : The venting modification and instructions will be available to send to
consumers within 7-10 days of this Report. We are going to send the components to remedy the issue with the recall letter to all of those potentially affected in order to speed up the effectiveness of the recall. We estimate that only 60% of those notified will be affected by the recall.
Planned Dealer Notification Date : SEP 02, 2022 – NR Planned Owner Notification Date : SEP 02, 2022 – NR Purchaser Information :
The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment:
Name : NR Address : NR
NR Country : NR Company Phone : NR
* NR – Not Reported
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