22E083 – Dim Amber Side Reflector – Mopar Headlamp Assemblies

SEOCONTENT-START

ZA0/NHTSA 22E-083
YOUR SCHEDULING OPTIONS 1. RECOMMENDED OPTION
Call your authorized Chrysler / Dodge / Jeep® / RAM Dealership 2. Call the FCA Recall Assistance Center at 1-800-853-1403. An agent can confirm part availability and help schedule an appointment 3. Visit recalls.mopar.com or download the Mopar Owner’s Companion App. Get access to recall notifications, locate your nearest dealer, and more through this website or Mopar Owner’s Companion App. You will be asked to provide your Vehicle Identification Number (VIN) to protect and verify your identity.
DEALERSHIP INSTRUCTIONS
Please reference Safety Recall ZA0.
IMPORTANT SAFETY RECALL
Front Amber Side Reflex Reflector
Dear [Name],
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. FCA has decided that a defect, which relates to motor vehicle safety, exists in certain Mopar aftermarket headlamp assemblies 05116288AC, 05116289AC, 68200084AB, 68200085AB intended for use with 2008 through 2019 model year Dodge Journey vehicles. It is extremely important to take steps now to repair your vehicle to ensure the safety of you and your passengers. WHY DOES MY VEHICLE NEED REPAIRS?
FCA records indicate that you may have purchased one or more of the above headlamp assemblies for your vehicle [¹]. Some of the above headlamp assemblies manufactured and sold as aftermarket equipment may be equipped with a front amber side reflex reflector that may not meet the photometric requirements of Federal Motor Vehicle Safety Standard (“FMVSS”) 108 for lamps, reflective devices, and associated equipment. If the reflection of light from the reflector is below specification, the position and dimensions of the vehicle may not always be perceived by other drivers, which can cause a vehicle crash without prior warning. The condition described above does not comply with FMVSS 108 which requires amber side reflect reflectors conform to specific photometry requirements for the reflex reflector color. Headlamp assemblies built with the affected amber side reflex reflector do not meet the applicable photometric requirements. HOW DO I RESOLVE THIS IMPORTANT SAFETY ISSUE?
The remedy for this condition is under development and not currently available. We are making every effort to finalize the remedy as quickly as possible, and will service your vehicle free of charge (parts and labor). FCA US will contact you again, by mail, with a follow-up recall notice when the remedy is available. Once you receive your follow-up notice, simply contact your Chrysler, Jeep®, Dodge or RAM dealer right away to schedule a service appointment [²]. Additional options for your next steps are included on the left side of this notification. We appreciate your patience. TO SCHEDULE YOUR FREE REPAIR,
CALL YOUR CHRYSLER, DODGE, JEEP OR RAM DEALER TODAY WHAT IF I ALREADY PAID TO HAVE THIS REPAIR COMPLETED?
If you have already experienced this specific condition and have paid to have it repaired, you may visit www.fcarecallreimbursement.com to submit your reimbursement request online. [³] Once we receive and verify the required documents, reimbursement will be sent to you within 60 days. If you have had previous repairs performed and/or already received reimbursement, you may still need to have the recall repair performed. We apologize for any inconvenience, but are sincerely concerned about your safety. Thank you for your attention to this important matter. Customer Assistance/Field Operations
FCA US LLC [1] If you no longer own this vehicle, please help us update our records. Call the FCA Recall Assistance Center at 1-800-853-1403 to update your information.
[2] If your dealer fails or is unable to remedy this defect without charge and within a reasonable time, you may submit a written complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, DC 20590, or you can call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424- 9153), or go to safercar.gov.
[3] You can also mail in your original receipts and proof of payment to the following address for reimbursement consideration: FCA Customer Assistance, P.O. Box 21-8004, Auburn Hills, MI 48321-8007, Attention: Recall Reimbursement. Note to lessors receiving this recall notice: Federal regulation requires that you forward this recall notice to the lessee within 10 days.
Mr. Mrs. Customer
1234 Main Street
Hometown, MI 48371

**************************************************************************************************************

© Copyright 2023, FCA US LLC, All Rights Reserved Dealer Service Instructions for:
February 2023 Equipment Safety Recall ZA0 NHTSA 22E-083
Front Amber Side Reflex Reflector
Mopar Headlamp Assembly 05116288AC
Mopar Headlamp Assembly 05116289AC Mopar Headlamp Assembly 68200084AB Mopar Headlamp Assembly 68200085AB
Intended for use with 2009 – 2019 model year (JC) Dodge Journey
vehicles
Some of the above headlamp assemblies manufactured and sold as aftermarket
equipment may be equipped with a front amber side reflex reflector that may not meet the photometric requirements of Federal Motor Vehicle Safety Standard (FMVSS) 108 for lamps, reflective devices, and associated equipment. If the reflection of light from the reflector is below specification, the position and dimensions of the vehicle may not always be perceived by other drivers, which can cause a vehicle crash without prior warning. The headlamp assemblies described above do not comply with FMVSS 108 S8.1.11 which requires amber side reflect reflectors to “conform to the photometry requirements of Table XVI-a when tested according to the procedure of S14.2.3 for the reflex reflector color as specified by this section.”
Remedy Available
Subject Safety Recall ZA0 — Front Amber Side Reflex Reflector Page 2 Repair If the Headlamp Assembly has not been installed, exchange it. If the Headlamp Assembly has been installed, replace it using the following Service Procedure. Parts Information Without – Black Headlamp Bezels (Sales code -MFA) Part Number Qty. Description CSKJV221AB 1 Front Right Headlamp Without – Black Headlamp Bezels (Sales code -MFA) Part Number Qty. Description CSKJV222AB 1 Front Left Headlamp Without – Black Headlamp Bezels (Sales code -MFA) With – Black Headlamp Bezels (Sales code MFA) Part Number Qty. Description
CSKJV223AB 1 Front Right Headlamp – SAE Black With – Black Headlamp Bezels (Sales code MFA) Part Number Qty. Description
CSKJV224AB 1 Front Left Headlamp – SAE Black With – Black Headlamp Bezels (Sales code MFA) Safety Recall ZA0 — Front Amber Side Reflex Reflector Page 3 Parts Return No parts return required for this campaign. Render the recalled headlamps unusable and discard. Special Tools No special tools are required to perform this service procedure. Safety Recall ZA0 — Front Amber Side Reflex Reflector Page 4 Service Procedure A. Headlamp Replacement 1. Open the hood. 2. Disconnect and isolate the negative battery cable terminal from the remote battery post (Figure 1). 3. Remove the five push pins to release the grill from the air REMOTE BATTERY POST (NEGATIVE TERMINAL) DISCONNECTED AND ISOLATED duct and the radiator support (Figure 2). Figure 1 – Battery Negative Terminal Remote Battery Post PUSH PINS AIR DUCT PUSH PINS Figure 2 – Grill Push Pins Safety Recall ZA0 — Front Amber Side Reflex Reflector Page 5 Service Procedure [Continued] 4. Tilt the grill forward slightly to reach behind the grill and release the six retaining tabs securing the grill to the fascia, then remove the grill. Center tab is for grill alignment only not a retaining tab (Figure 3). RETAINER SLOTS ALIGNMENT SLOT RETAINER SLOTS RETAINER TABS ALIGNMENT TAB RETAINER TABS RETAINER SLOTS ALIGNMENT SLOT RETAINER SLOTS Figure 3 – Grill Alignment and Retaining Features Safety Recall ZA0 — Front Amber Side Reflex Reflector Page 6 Service Procedure [Continued] 5. Raise and support the vehicle. 6. Right side of the vehicle, remove three push pins securing the front fascia to the wheel house splash shield (Figure 4). 7. Right side of the vehicle, remove the screw attaching the front fascia to the fender in the wheel house opening (Figure 4). SCREW PUSH PINS Figure 4 – Wheel House Right Side NOTE: Right side wheelhouse splash shield may be flexed out of the way to reach behind fascia. Left side wheelhouse splash shield must be removed due to battery tray not allowing splash shield to be flexed to reach behind fascia. Safety Recall ZA0 — Front Amber Side Reflex Reflector Page 7 Service Procedure [Continued] 8. Left side of the vehicle, remove the eight push pins securing the front lower splash shield then remove the front lower splash shield (Figure 5). 9. Left side of the vehicle, remove the screw attaching the front fascia to the fender in the wheel house opening (Figure 5). PUSH PINS SCREW SPLASH SHIELD PUSH PINS Figure 5 – Wheel House Left Side – Front Lower Splash Shield Safety Recall ZA0 — Front Amber Side Reflex Reflector Page 8 Service Procedure [Continued] 10. Lower the vehicle. 11. Right side of the vehicle, flex the wheelhouse splash shield out of the way enough to reach behind the fascia. Release the front fascia tabs from the retaining bracket to separate the fascia from the fender (Figure 6). 12. Right side of the vehicle, slide the fascia out of the Front End Module (FEM) fascia alignment tab under the headlamp (Figure 6). 13. Left side of the vehicle, reach behind the fascia. Release the front fascia tabs from the retaining bracket to separate the fascia from the fender (Figure 6). 14. Right side of the vehicle, slide the fascia out of the FEM fascia alignment tab under the headlamp (Figure 6). FASCIA RETAINING TABS FASCIA ALIGNMENT TAB Figure 6 – Front Fascia Attachment and Alignment Features (Right Side shown Left Side Similar) Safety Recall ZA0 — Front Amber Side Reflex Reflector Page 9 Service Procedure [Continued] 15. Right and/or Left side of the vehicle as needed. Remove the three screws that secure the front lamp to the FEM (Figure 7). SCREW SCREWS SCREWS SCREW Figure 7 – Front Lamp Fasteners 16. Right and/or Left side of the vehicle as needed. Pull the front lamp away from the FEM far enough to access and disconnect the lamp bulb wire harness connectors from the back of the lamp housing (Figure 8). LAMP ELECTRICAL CONNECTORS 17. Right and/or Left side of the vehicle as needed. Remove the front lamp from the vehicle (Figure 8). ELECTRICAL CONNECTORS Figure 8 – Front Lamp Electrical Connectors (Left Side Shown Right Side Similar) Safety Recall ZA0 — Front Amber Side Reflex Reflector Page 10 Service Procedure [Continued] 18. Render the recalled headlamps unusable and discard. 19. Right and/or Left side of the vehicle as needed. Position the NEW front lamp unit to the front of the vehicle. 20. Right and/or Left side of the vehicle as needed. Connect the headlamp bulb wire harness connectors to the back of the lamp housing. 21. Right and/or Left side of the vehicle as needed. Position the front lamp unit into the FEM. 22. Right and/or Left side of the vehicle as needed. Install the three screws that secure the front lamp to the FEM. Tighten the screws to 6.5 N·m (58 In. lbs.) (Figure 7). 23. Both right and left side of the vehicle. Slide the fascia into the FEM fascia alignment tab under the headlamp (Figure 6). 24. Both right and left side of the vehicle. Insert and snap into place the fascia tabs at the retainer bracket (Figure 6). 25. Raise and support the vehicle. 26. Left side of the vehicle, install and tighten the screw attaching the front fascia to the fender in the front wheel house opening (Figure 5). 27. Left side of the vehicle, install the front wheel house lower splash shield to the vehicle then install the eight push pins securing the splash shield (Figure 5). 28. Right side of the vehicle, install and tighten the screw attaching the front fascia to the fender in the front wheel house opening (Figure 4). 29. Right side of the vehicle, install the three push pins securing the front fascia to the front wheel house splash shield (Figure 4). Safety Recall ZA0 — Front Amber Side Reflex Reflector Page 11 Service Procedure [Continued] 30. Lower the vehicle. 31. Position the grill to the fascia. The center tab is for grill alignment only not a retaining tab. Engage the six retaining tabs that secure the grill to the fascia (Figure 3). 32. Install the five push pins to secure the grill to the air duct and the radiator support (Figure 2). 33. Connect the negative battery cable terminal to the remote battery post. Tighten the nut to 28 N·m (18 ft. lbs.) (Figure 1). 34. Proceed to Section B Headlamp Alignment. Safety Recall ZA0 — Front Amber Side Reflex Reflector Page 12 Service Procedure [Continued] B. Headlamp Alignment 1. If the vehicle is equipped with headlamp leveling, be certain that the headlamp leveling switch is in the 0 (zero) position. 2. Verify proper tire inflation pressures. 3. Verify that there is no load in the vehicle (cargo or passengers), except for the driver. 4. The fuel tank should be FULL. Add 2.94 kilograms (6.5 pounds) of weight over the fuel tank for each estimated gallon of missing fuel. Figure 9 – Prepare a Suitable Front Lamp Alignment Screen Safety Recall ZA0 — Front Amber Side Reflex Reflector Page 13 Service Procedure [Continued] Steps 5 – 12 will prepare a suitable headlamp alignment screen (Figure 9).
5. Tape a line on a level floor 7.62 meters (25 feet) away (1) from and parallel to the flat wall that will be used as the lamp alignment screen. The level floor will be used as the horizontal zero reference (Figure 9).
6. An adjacent wall or floor member that is perpendicular (2) to the alignment screen can be used as the vertical zero reference. If there is no adjacent wall or floor member that is perpendicular to the screen, tape a second line on the floor perpendicular to both the alignment screen and the first line, and outboard of either side of where the vehicle will be positioned. This will be used as the vertical zero reference (Figure 9). 7. Position the vehicle so that the side of the vehicle is parallel to the vertical zero reference, and so that the front of the lamp lenses are in the vertical plane of the parallel line taped on the floor 7.62 meters (25 feet) away (1) from the screen (Figure 9). 8. Rock the vehicle side-to-side three times to allow the suspension to stabilize. 9. Jounce the front suspension three times by pushing downward on the front bumper and releasing. 10. Measure the distance between the optical center of one of the headlamps and the floor (6) (horizontal zero reference). Transfer this measurement to the alignment screen with a piece of tape placed horizontally to the floor. This line will be used as the lamp horizontal reference (Figure 9). 11. Measure the distance between the vertical zero reference and the optical center of the first headlamp being aimed. Transfer this measurement (7) to the alignment screen with a piece of tape placed vertically across the appropriate headlamp horizontal reference. This is the centerline reference for the first lamp (Figure 9). 12. Measure the distance on center between the first and the second headlamp (8) being aimed. Transfer this measurement to the alignment screen with a second piece of tape placed vertically across the appropriate headlamp horizontal reference. This is the centerline reference for the second lamp (Figure 9). Safety Recall ZA0 — Front Amber Side Reflex Reflector Page 14 Service Procedure [Continued] NOTE: Due to the linear nature of the headlamp cutoff, a properly aimed low beam headlamp will project the top edge of the high intensity pattern on the alignment screen just below the horizontal line to 50 millimeters (2 inches) below the horizontal line for domestic market vehicles, or to 130 millimeters (5.12 inches) below the horizontal line for export market vehicles. No horizontal (right/left) adjustment is required for this headlamp beam pattern in domestic market vehicles. Export market vehicles have a second horizontal (right/left) adjustment screw provided on the outboard side of the headlamp unit rear housing. The high beam pattern will be correct when the low beams are properly aimed. 13. Turn the headlamps ON and select the LOW beams. 14. Rotate the vertical adjustment screw on each front lamp unit to adjust the beam height as required (Figure 10). 15. Turn off the headlamps. 16. Close the hood. ADJUSTMENT SCREW Figure 10 – Headlamp Alignment (Left Side Shown Right Side Similar) Safety Recall ZA0 — Front Amber Side Reflex Reflector Page 15 Completion Reporting and Reimbursement Claims for vehicles that have been serviced must be submitted on the DealerCONNECT Claim Entry Screen located on the Service tab. Claims paid will be used by FCA to record recall service completions and provide dealer payments. Use the following labor operation numbers and time allowances: Labor Operation Time Number Allowance
Exchange Uninstalled Headlamp(s) 08-ZA-01-81 0.0 hours Replace one headlamp assembly on vehicle 08-ZA-01-82 1.0 hours Replace both headlamp assemblies on vehicle 08-ZA-01-83 1.1 hours
Related Operation
Dealership Handling Fee for Exchange of 95-08-50-50
Uninstalled Headlamp(s) Add the cost of the recall parts package plus applicable dealer allowance to your claim. NOTE: See the Warranty Administration Manual, Recall Claim Processing Section, for complete recall claim processing instructions. Dealer Notification To view this notification on DealerCONNECT, select “Global Recall System” on the Service tab, then click on the description of this notification. Safety Recall ZA0 — Front Amber Side Reflex Reflector Page 16 Owner Notification and Service Scheduling All involved vehicle owners known to FCA are being notified of the service requirement by first class mail. They are requested to schedule appointments for this service with their dealers. A generic copy of the owner letter is attached. Vehicle Lists, Global Recall System, VIP and Dealer Follow Up All involved vehicles have been entered into the DealerCONNECT Global Recall System (GRS) and Vehicle Information Plus (VIP) for dealer inquiry as needed. GRS provides involved dealers with an updated VIN list of their incomplete vehicles. The owner’s name, address and phone number are listed if known. Completed vehicles are removed from GRS within several days of repair claim submission. To use this system, click on the “Service” tab and then click on “Global Recall System.” Your dealer’s VIN list for each recall displayed can be sorted by: those vehicles that were unsold at recall launch, those with a phone number, city, zip code, or VIN sequence. Dealers must perform this repair on all unsold vehicles before retail delivery. Dealers should also use the VIN list to follow up with all owners to schedule appointments for this repair.
Recall VIN lists may contain confidential, restricted owner name and address information that was obtained from the Department of Motor Vehicles of various states. Use of this information is permitted for this recall only and is strictly prohibited from all other use. Safety Recall ZA0 — Front Amber Side Reflex Reflector Page 17 Additional Information If you have any questions or need assistance in completing this action, please contact your Service and Parts District Manager.
Customer Services / Field Operations
FCA US LLC ZA0/NHTSA 22E-083
IMPORTANT SAFETY RECALL
Front Amber Side Reflex Reflector Dear [Name], YOUR SCHEDULING OPTIONS 1. RECOMMENDED OPTION
Call your authorized Chrysler / Dodge / Jeep® / RAM Dealership 2. Call the FCA Recall Assistance Center at 1-800-853-1403. An agent can confirm part availability and help schedule an appointment 3. Visit recalls.mopar.com or download the Mopar Owner’s Companion App. Get access to recall notifications, locate your nearest dealer, and more through this website or Mopar Owner’s Companion App. You will be asked to provide your Vehicle Identification Number (VIN) to protect and verify your identity. DEALERSHIP INSTRUCTIONS
Please reference Safety Recall ZA0. This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. FCA has decided that a defect, which relates to motor vehicle safety, exists in certain Mopar aftermarket headlamp assemblies 05116288AC, 05116289AC, 68200084AB, 68200085AB intended for use with 2008 through 2019 model year Dodge Journey vehicles. It is extremely important to take steps now to repair your vehicle to ensure the safety of you and your passengers. WHY DOES MY VEHICLE NEED REPAIRS?
FCA records indicate that you may have purchased one or more of the above headlamp assemblies for your vehicle [¹]. Some of the above headlamp assemblies manufactured and sold as aftermarket equipment may be equipped with a front amber side reflex reflector that may not meet the photometric requirements of Federal Motor Vehicle Safety Standard (“FMVSS”) 108 for lamps, reflective devices, and associated equipment. If the reflection of light from the reflector is below specification, the position and dimensions of the vehicle may not always be perceived by other drivers, which can cause a vehicle crash without prior warning. The condition described above does not comply with FMVSS 108 which requires amber side reflect reflectors conform to specific photometry requirements for the reflex reflector color. Headlamp assemblies built with the affected amber side reflex reflector do not meet the applicable photometric requirements. HOW DO I RESOLVE THIS IMPORTANT SAFETY ISSUE?
FCA will exchange or replace all affected headlamp assemblies [²] free of charge (parts and labor). To do this, your dealer will exchange over the counter uninstalled headlamps or replace on vehicle installed headlamps. We recommend that you schedule a service appointment to minimize your inconvenience. On vehicle replacement of headlamps estimated repair time is one hour and fifteen minutes. Please bring your headlamp or vehicle and this letter with you to your dealership. TO SCHEDULE YOUR FREE REPAIR,
CALL YOUR CHRYSLER, DODGE, JEEP OR RAM DEALER TODAY WHAT IF I ALREADY PAID TO HAVE THIS REPAIR COMPLETED?
If you have already experienced this specific condition and have paid to have it repaired, you may visit www.fcarecallreimbursement.com to submit your reimbursement request online. [³] Once we receive and verify the required documents, reimbursement will be sent to you within 60 days. If you have had previous repairs performed and/or already received reimbursement, you may still need to have the recall repair performed. We apologize for any inconvenience, but are sincerely concerned about your safety. Thank you for your attention to this important matter. Customer Assistance/Field Operations
FCA US LLC [1] If you no longer own this vehicle, please help us update our records. Call the FCA Recall Assistance Center at 1-800-853-1403 to update your information.
[2] If your dealer fails or is unable to remedy this defect without charge and within a reasonable time, you may submit a written complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, DC 20590, or you can call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424- 9153), or go to safercar.gov.
[3] You can also mail in your original receipts and proof of payment to the following address for reimbursement consideration: FCA Customer Assistance, P.O. Box 21-8004, Auburn Hills, MI 48321-8007, Attention: Recall Reimbursement. Note to lessors receiving this recall notice: Federal regulation requires that you forward this recall notice to the lessee within 10 days.
Mr. Mrs. Customer
1234 Main Street
Hometown, MI 48371

**************************************************************************************************************

ZA0/NHTSA 22E-083
YOUR SCHEDULING OPTIONS 1. RECOMMENDED OPTION
Call your authorized Chrysler / Dodge / Jeep® / RAM Dealership 2. Call the FCA Recall Assistance Center at 1-800-853-1403. An agent can confirm part availability and help schedule an appointment 3. Visit recalls.mopar.com or download the Mopar Owner’s Companion App. Get access to recall notifications, locate your nearest dealer, and more through this website or Mopar Owner’s Companion App. You will be asked to provide your Vehicle Identification Number (VIN) to protect and verify your identity.
DEALERSHIP INSTRUCTIONS
Please reference Safety Recall ZA0.
IMPORTANT SAFETY RECALL
Front Amber Side Reflex Reflector
Dear [Name],
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. FCA has decided that a defect, which relates to motor vehicle safety, exists in certain Mopar aftermarket headlamp assemblies 05116288AC, 05116289AC, 68200084AB, 68200085AB intended for use with 2008 through 2019 model year Dodge Journey vehicles. It is extremely important to take steps now to repair your vehicle to ensure the safety of you and your passengers. WHY DOES MY VEHICLE NEED REPAIRS?
FCA records indicate that you may have purchased one or more of the above headlamp assemblies for your vehicle [¹]. Some of the above headlamp assemblies manufactured and sold as aftermarket equipment may be equipped with a front amber side reflex reflector that may not meet the photometric requirements of Federal Motor Vehicle Safety Standard (“FMVSS”) 108 for lamps, reflective devices, and associated equipment. If the reflection of light from the reflector is below specification, the position and dimensions of the vehicle may not always be perceived by other drivers, which can cause a vehicle crash without prior warning. The condition described above does not comply with FMVSS 108 which requires amber side reflect reflectors conform to specific photometry requirements for the reflex reflector color. Headlamp assemblies built with the affected amber side reflex reflector do not meet the applicable photometric requirements. HOW DO I RESOLVE THIS IMPORTANT SAFETY ISSUE?
FCA will exchange or replace all affected headlamp assemblies [²] free of charge (parts and labor). To do this, your dealer will exchange over the counter uninstalled headlamps or replace on vehicle installed headlamps. We recommend that you schedule a service appointment to minimize your inconvenience. On vehicle replacement of headlamps estimated repair time is one hour and fifteen minutes. Please bring your headlamp or vehicle and this letter with you to your dealership. TO SCHEDULE YOUR FREE REPAIR,
CALL YOUR CHRYSLER, DODGE, JEEP OR RAM DEALER TODAY WHAT IF I ALREADY PAID TO HAVE THIS REPAIR COMPLETED?
If you have already experienced this specific condition and have paid to have it repaired, you may visit www.fcarecallreimbursement.com to submit your reimbursement request online. [³] Once we receive and verify the required documents, reimbursement will be sent to you within 60 days. If you have had previous repairs performed and/or already received reimbursement, you may still need to have the recall repair performed. We apologize for any inconvenience, but are sincerely concerned about your safety. Thank you for your attention to this important matter. Customer Assistance/Field Operations
FCA US LLC [1] If you no longer own this vehicle, please help us update our records. Call the FCA Recall Assistance Center at 1-800-853-1403 to update your information.
[2] If your dealer fails or is unable to remedy this defect without charge and within a reasonable time, you may submit a written complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, DC 20590, or you can call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424- 9153), or go to safercar.gov.
[3] You can also mail in your original receipts and proof of payment to the following address for reimbursement consideration: FCA Customer Assistance, P.O. Box 21-8004, Auburn Hills, MI 48321-8007, Attention: Recall Reimbursement. Note to lessors receiving this recall notice: Federal regulation requires that you forward this recall notice to the lessee within 10 days.
Mr. Mrs. Customer
1234 Main Street
Hometown, MI 48371

**************************************************************************************************************

09/30/2022
New Safety Recall Advanced Communication – ZA0 FCA US LLC (FCA US) has announced a safety recall on certain Mopar aftermarket headlamp assemblies 05116288AC, 05116289AC, 68200084AB, 68200085AB intended for use with 2008 through 2019 model year (JC) Dodge Journey vehicles. REASON FOR THIS SAFETY RECALL
Some of the above headlamp assemblies manufactured and sold as aftermarket equipment may be equipped with a front amber side reflex reflector that may not meet the photometric requirements of Federal Motor Vehicle Safety Standard (FMVSS) 108 for lamps, reflective devices, and associated equipment. If the reflection of light from the reflector is below specification, the position and dimensions of the vehicle may not always be perceived by other drivers, which can cause a vehicle crash without prior warning.
The headlamp assemblies described above do not comply with FMVSS 108 S8.1.11 which requires amber side reflect reflectors to “conform to the photometry requirements of Table XVI-a when tested according to the procedure of S14.2.3 for the reflex reflector color as specified by this section.” SERVICE ACTION
FCA US will conduct a voluntary safety recall on all affected headlamp assemblies. Remedy is under development and not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 4th Quarter of 2022. We ask that you please take the time to ensure that your personnel are aware of this communication and are prepared to execute a customer friendly process for inquiries regarding involved vehicles. Customer Services Field Operations
FCA US LLC

**************************************************************************************************************

09/30/2022
New Safety Recall Advanced Communication – ZA0 FCA US LLC (FCA US) has announced a safety recall on certain Mopar aftermarket headlamp assemblies 05116288AC, 05116289AC, 68200084AB, 68200085AB intended for use with 2008 through 2019 model year (JC) Dodge Journey vehicles. REASON FOR THIS SAFETY RECALL
Some of the above headlamp assemblies manufactured and sold as aftermarket equipment may be equipped with a front amber side reflex reflector that may not meet the photometric requirements of Federal Motor Vehicle Safety Standard (FMVSS) 108 for lamps, reflective devices, and associated equipment. If the reflection of light from the reflector is below specification, the position and dimensions of the vehicle may not always be perceived by other drivers, which can cause a vehicle crash without prior warning.
The headlamp assemblies described above do not comply with FMVSS 108 S8.1.11 which requires amber side reflect reflectors to “conform to the photometry requirements of Table XVI-a when tested according to the procedure of S14.2.3 for the reflex reflector color as specified by this section.” SERVICE ACTION
FCA US will conduct a voluntary safety recall on all affected headlamp assemblies. Remedy is under development and not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 4th Quarter of 2022. We ask that you please take the time to ensure that your personnel are aware of this communication and are prepared to execute a customer friendly process for inquiries regarding involved vehicles. Customer Services Field Operations
FCA US LLC ZA0/NHTSA 22E-083
IMPORTANT SAFETY RECALL
Front Amber Side Reflex Reflector Dear [Name], YOUR SCHEDULING OPTIONS 1. RECOMMENDED OPTION
Call your authorized Chrysler / Dodge / Jeep® / RAM Dealership 2. Call the FCA Recall Assistance Center at 1-800-853-1403. An agent can confirm part availability and help schedule an appointment 3. Visit recalls.mopar.com or download the Mopar Owner’s Companion App. Get access to recall notifications, locate your nearest dealer, and more through this website or Mopar Owner’s Companion App. You will be asked to provide your Vehicle Identification Number (VIN) to protect and verify your identity. DEALERSHIP INSTRUCTIONS
Please reference Safety Recall ZA0. This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. FCA has decided that a defect, which relates to motor vehicle safety, exists in certain Mopar aftermarket headlamp assemblies 05116288AC, 05116289AC, 68200084AB, 68200085AB intended for use with 2008 through 2019 model year Dodge Journey vehicles. It is extremely important to take steps now to repair your vehicle to ensure the safety of you and your passengers. WHY DOES MY VEHICLE NEED REPAIRS?
FCA records indicate that you may have purchased one or more of the above headlamp assemblies for your vehicle [¹]. Some of the above headlamp assemblies manufactured and sold as aftermarket equipment may be equipped with a front amber side reflex reflector that may not meet the photometric requirements of Federal Motor Vehicle Safety Standard (“FMVSS”) 108 for lamps, reflective devices, and associated equipment. If the reflection of light from the reflector is below specification, the position and dimensions of the vehicle may not always be perceived by other drivers, which can cause a vehicle crash without prior warning. The condition described above does not comply with FMVSS 108 which requires amber side reflect reflectors conform to specific photometry requirements for the reflex reflector color. Headlamp assemblies built with the affected amber side reflex reflector do not meet the applicable photometric requirements. HOW DO I RESOLVE THIS IMPORTANT SAFETY ISSUE?
The remedy for this condition is under development and not currently available. We are making every effort to finalize the remedy as quickly as possible, and will service your vehicle free of charge (parts and labor). FCA US will contact you again, by mail, with a follow-up recall notice when the remedy is available. Once you receive your follow-up notice, simply contact your Chrysler, Jeep®, Dodge or RAM dealer right away to schedule a service appointment [²]. Additional options for your next steps are included on the left side of this notification. We appreciate your patience. TO SCHEDULE YOUR FREE REPAIR,
CALL YOUR CHRYSLER, DODGE, JEEP OR RAM DEALER TODAY WHAT IF I ALREADY PAID TO HAVE THIS REPAIR COMPLETED?
If you have already experienced this specific condition and have paid to have it repaired, you may visit www.fcarecallreimbursement.com to submit your reimbursement request online. [³] Once we receive and verify the required documents, reimbursement will be sent to you within 60 days. If you have had previous repairs performed and/or already received reimbursement, you may still need to have the recall repair performed. We apologize for any inconvenience, but are sincerely concerned about your safety. Thank you for your attention to this important matter. Customer Assistance/Field Operations
FCA US LLC [1] If you no longer own this vehicle, please help us update our records. Call the FCA Recall Assistance Center at 1-800-853-1403 to update your information.
[2] If your dealer fails or is unable to remedy this defect without charge and within a reasonable time, you may submit a written complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, DC 20590, or you can call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424- 9153), or go to safercar.gov.
[3] You can also mail in your original receipts and proof of payment to the following address for reimbursement consideration: FCA Customer Assistance, P.O. Box 21-8004, Auburn Hills, MI 48321-8007, Attention: Recall Reimbursement. Note to lessors receiving this recall notice: Federal regulation requires that you forward this recall notice to the lessee within 10 days.
Mr. Mrs. Customer
1234 Main Street
Hometown, MI 48371

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OMB Control No.: 2127-0004
Part 573 Safety Recall Report 22E-083
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Chrysler (FCA US, LLC) SEP 29, 2022 NHTSA Recall No. : 22E-083 Manufacturer Recall No. : ZA0 Manufacturer Information :
Manufacturer Name : Chrysler (FCA US, LLC) Address : 800 Chrysler Drive
CIMS 482-00-91 Auburn Hills MI 48326-2757
Company phone : 1-800-853-1403
Population :
Number of potentially involved : 16,604 Estimated percentage with defect : 100 %
Equipment Information : Brand / Trade 1 :
Model : Mopar
Headlamp Assembly Part No. : 05116288AC Size : NR Function : Headlamp Asmbly
Descriptive Information : Some headlamp assemblies manufactured and sold as aftermarket equipment may be equipped with a front amber side reflex reflector that may not meet the photometric requirements of Federal Motor Vehicle Safety Standard (“FMVSS”) 108.
Supplier production records were used to identify the start and end dates of headlamp assemblies with a photometric noncompliant front amber side reflex reflector. The scope was determined by the number of parts shipped from the supplier to Mopar parts depots during the suspect period. Similar headlamp assemblies not included in the recall were manufactured before or after the suspect period. The affected volume of part no. 05116288AC is 5,367. Production Dates : AUG 02, 2017 – JUL 06, 2018 Part 573 Safety Recall Report 22E-083 Page 2 Brand / Trade 2 :
Model : Mopar
Headlamp Assembly Part No. : 05116289AC Size : NR Function : Headlamp Asmbly
Descriptive Information : Some headlamp assemblies manufactured and sold as aftermarket equipment may be equipped with a front amber side reflex reflector that may not meet the photometric requirements of FMVSS 108. Supplier production records were used to identify the start and end dates of headlamp assemblies with a photometric noncompliant front amber side reflex reflector. The scope was determined by the number of parts shipped from the supplier to Mopar parts depots during the suspect period. Similar headlamp assemblies not included in the recall were manufactured before or after the suspect period. The affected volume of part no. 05116289AC is 5,678.
Production Dates : AUG 02, 2017 – JUL 06, 2018 Brand / Trade 3 :
Model : Mopar
Headlamp Assembly Part No. : 68200084AB Size : NR Function : Headlamp Asmbly
Descriptive Information : Some headlamp assemblies manufactured and sold as aftermarket equipment may be equipped with a front amber side reflex reflector that may not meet the photometric requirements of FMVSS 108. Supplier production records were used to identify the start and end dates of headlamp assemblies with a photometric noncompliant front amber side reflex reflector. The scope was determined by the number of parts shipped from the supplier to Mopar parts depots during the suspect period. Similar headlamp assemblies not included in the recall were manufactured before or after the suspect period. The affected volume of part no. 68200084AB is 3,002.
Production Dates : AUG 02, 2017 – JUL 06, 2018 The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22E-083 Page 3 Brand / Trade 4 :
Model : Mopar
Headlamp Assembly Part No. : 68200085AB Size : NR Function : Headlamp Asmbly
Descriptive Information : Some headlamp assemblies manufactured and sold as aftermarket equipment may be equipped with a front amber side reflex reflector that may not meet the photometric requirements of FMVSS 108. Supplier production records were used to identify the start and end dates of headlamp assemblies with a photometric noncompliant front amber side reflex reflector. The scope was determined by the number of parts shipped from the supplier to Mopar parts depots during the suspect period. Similar headlamp assemblies not included in the recall were manufactured before or after the suspect period. The affected volume of part no. 68200085AB is 2,557.
Production Dates : AUG 02, 2017 – JUL 06, 2018 Description of Noncompliance : Description of the Noncompliance : FMVSS 108 S8.1.11 requires amber side reflect reflectors to “conform to the photometry requirements of Table XVI-a when tested according to the procedure of S14.2.3 for the reflex reflector color as specified by this section.” The amber side reflex reflector assembled into the suspect headlamp assemblies do not meet the applicable photometric requirements. FMVSS 1 : 108 – Lamps, reflective devices, and assoc. Equipment FMVSS 2 : NR
Description of the Safety Risk : If the reflection of light from the reflector is below specification, the position and dimensions of the vehicle may not always be perceived by other drivers, which can cause a vehicle crash without prior warning.
Description of the Cause : NR Identification of Any Warning
that can Occur : None Involved Components : The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22E-083 Page 4 Component Name : HEADLAMP ASSY – FRT RT Component Description : Front Right Headlamp Assembly Component Part Number : 05116288AC, 68200084AB Component Name : HEADLAMP ASSY – FRT LT Component Description : Front Left Headlamp Assembly Component Part Number : 05116289AC, 68200085AB Supplier Identification : Component Manufacturer
Name : HBPO North America Inc.
Address : 700 Tower Drive
Troy Michigan 48098 Country : United States Chronology :
• On December 18, 2018, the FCA US LLC (“FCA US”) Technical Safety and Regulatory Compliance (“TSRC”) organization opened an investigation as a result of an audit of a front amber side reflex reflector performed by Transport Canada. • From December 2018 through February 2019, meetings were conducted between FCA US TSRC, FCA US Engineering and the supplier to review the issue, confirm the test results and root cause, understand the suspect part delivery dates to identify the suspect period and scope of parts affected, and understand the supplier corrective actions implemented. • As of March 14, 2019, FCA US identified zero CAIRs, zero VOQs, and zero field reports related to this issue. • As of March 14, 2019, total warranty is 0.0 c/1000. • As of March 14, 2019, FCA US is not aware of any accidents or injuries potentially related to this issue. • On March 7, 2019 , FCA US determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected units. • On April 5, 2019, FCA US filed a petition for inconsequential treatment with NHTSA. • On September 12, 2022, FCA US received notice of NHTSA’s denial of FCA US’ petition with instruction to The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22E-083 Page 5 amend the Part 573 Defect Information Report related to recall 19E-025 (FCA US No. V24). • On September 19, 2022, FCA US filed the amended Part 573 Defect Information Report related to recall 19E-025 (FCA US No. V24). • On September 22, 2022, FCA US received a request from NHTSA to file a new Part 573 Defect Information Report rather than amend the prior report. • On September 29, 2022, FCA US filed a new Part 573 Defect Information Report as requested. Description of Remedy :
Description of Remedy Program : FCA US will conduct a Voluntary Safety Recall on all affected headlamp
assemblies. Remedy is under development. How Remedy Component Differs from Recalled Component :
Identify How/When Recall Condition was Corrected in Production : FCA US has a longstanding policy and practice of reimbursing owners who have incurred the cost of repairing a problem that subsequently becomes the subject of a field action. To ensure consistency, FCA US, as part of the owner letter, will request that customers send the original receipt and/or other adequate proof of payment to the company for confirmation of the expense.
Remedy is under development. NR Recall Schedule :
Description of Recall Schedule : ** 9/29/2022: FCA US will notify dealers and begin notifying owners on
or about 11/8/2022.
Planned Dealer Notification Date : NOV 08, 2022 – NOV 08, 2022
Planned Owner Notification Date : NOV 08, 2022 – NOV 08, 2022 Purchaser Information :
The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment: Name : NR Address : NR
NR Country : NR Company Phone : NR The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22E-083
Page 6
The information contained in this report was submitted pursuant to 49 CFR §573
* NR – Not Reported

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OMB Control No.: 2127-0004
Part 573 Safety Recall Report 22E-083
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Chrysler (FCA US, LLC) OCT 27, 2022 NHTSA Recall No. : 22E-083 Manufacturer Recall No. : ZA0 Manufacturer Information :
Manufacturer Name : Chrysler (FCA US, LLC) Address : 800 Chrysler Drive
CIMS 482-00-91 Auburn Hills MI 48326-2757
Company phone : 1-800-853-1403
Population :
Number of potentially involved : 30,785 Estimated percentage with defect : 100 %
Equipment Information : Brand / Trade 1 :
Model : Mopar
Headlamp Assembly Part No. : 05116288AC Size : NR Function : Headlamp Asmbly
Descriptive Information : Some headlamp assemblies manufactured and sold as aftermarket equipment may be equipped with a front amber side reflex reflector that may not meet the photometric requirements of Federal Motor Vehicle Safety Standard (“FMVSS”) 108.
Supplier production records were used to identify the start and end dates of headlamp assemblies with a photometric noncompliant front amber side reflex reflector. The scope was determined by the number of parts shipped from the supplier to Mopar parts depots during the suspect period. Similar headlamp assemblies not included in the recall were manufactured before or after the suspect period. The affected volume of part no. 05116288AC is 7,925. Production Dates : AUG 02, 2017 – JUL 06, 2018 Part 573 Safety Recall Report 22E-083 Page 2 Brand / Trade 2 :
Model : Mopar
Headlamp Assembly Part No. : 05116289AC Size : NR Function : Headlamp Asmbly
Descriptive Information : Some headlamp assemblies manufactured and sold as aftermarket equipment may be equipped with a front amber side reflex reflector that may not meet the photometric requirements of FMVSS 108. Supplier production records were used to identify the start and end dates of headlamp assemblies with a photometric noncompliant front amber side reflex reflector. The scope was determined by the number of parts shipped from the supplier to Mopar parts depots during the suspect period. Similar headlamp assemblies not included in the recall were manufactured before or after the suspect period. The affected volume of part no. 05116289AC is 8,756.
Production Dates : AUG 02, 2017 – JUL 06, 2018 Brand / Trade 3 :
Model : Mopar
Headlamp Assembly Part No. : 68200084AB Size : NR Function : Headlamp Asmbly
Descriptive Information : Some headlamp assemblies manufactured and sold as aftermarket equipment may be equipped with a front amber side reflex reflector that may not meet the photometric requirements of FMVSS 108. Supplier production records were used to identify the start and end dates of headlamp assemblies with a photometric noncompliant front amber side reflex reflector. The scope was determined by the number of parts shipped from the supplier to Mopar parts depots during the suspect period. Similar headlamp assemblies not included in the recall were manufactured before or after the suspect period. The affected volume of part no. 68200084AB is 7,873.
Production Dates : AUG 02, 2017 – JUL 06, 2018 The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22E-083 Page 3 Brand / Trade 4 :
Model : Mopar
Headlamp Assembly Part No. : 68200085AB Size : NR Function : Headlamp Asmbly
Descriptive Information : Some headlamp assemblies manufactured and sold as aftermarket equipment may be equipped with a front amber side reflex reflector that may not meet the photometric requirements of FMVSS 108. Supplier production records were used to identify the start and end dates of headlamp assemblies with a photometric noncompliant front amber side reflex reflector. The scope was determined by the number of parts shipped from the supplier to Mopar parts depots during the suspect period. Similar headlamp assemblies not included in the recall were manufactured before or after the suspect period. The affected volume of part no. 68200085AB is 6,231.
Production Dates : AUG 02, 2017 – JUL 06, 2018 Description of Noncompliance : Description of the Noncompliance : FMVSS 108 S8.1.11 requires amber side reflect reflectors to “conform to the photometry requirements of Table XVI-a when tested according to the procedure of S14.2.3 for the reflex reflector color as specified by this section.” The amber side reflex reflector assembled into the suspect headlamp assemblies do not meet the applicable photometric requirements. FMVSS 1 : 108 – Lamps, reflective devices, and assoc. Equipment FMVSS 2 : NR
Description of the Safety Risk : If the reflection of light from the reflector is below specification, the position and dimensions of the vehicle may not always be perceived by other drivers, which can cause a vehicle crash without prior warning.
Description of the Cause : NR Identification of Any Warning
that can Occur : None Involved Components : The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22E-083 Page 4 Component Name : HEADLAMP ASSY – FRT RT Component Description : Front Right Headlamp Assembly Component Part Number : 05116288AC, 68200084AB Component Name : HEADLAMP ASSY – FRT LT Component Description : Front Left Headlamp Assembly Component Part Number : 05116289AC, 68200085AB Supplier Identification : Component Manufacturer
Name : HBPO North America Inc.
Address : 700 Tower Drive
Troy Michigan 48098 Country : United States Chronology :
• On December 18, 2018, the FCA US LLC (“FCA US”) Technical Safety and Regulatory Compliance (“TSRC”) organization opened an investigation as a result of an audit of a front amber side reflex reflector performed by Transport Canada. • From December 2018 through February 2019, meetings were conducted between FCA US TSRC, FCA US Engineering and the supplier to review the issue, confirm the test results and root cause, understand the suspect part delivery dates to identify the suspect period and scope of parts affected, and understand the supplier corrective actions implemented. • As of March 14, 2019, FCA US identified zero CAIRs, zero VOQs, and zero field reports related to this issue. • As of March 14, 2019, total warranty is 0.0 c/1000. • As of March 14, 2019, FCA US is not aware of any accidents or injuries potentially related to this issue. • On March 7, 2019 , FCA US determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected units. • On April 5, 2019, FCA US filed a petition for inconsequential treatment with NHTSA. • On September 12, 2022, FCA US received notice of NHTSA’s denial of FCA US’ petition with instruction to The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22E-083 Page 5 amend the Part 573 Defect Information Report related to recall 19E-025 (FCA US No. V24). • On September 19, 2022, FCA US filed the amended Part 573 Defect Information Report related to recall 19E-025 (FCA US No. V24). • On September 22, 2022, FCA US received a request from NHTSA to file a new Part 573 Defect Information Report rather than amend the prior report. • On September 29, 2022, FCA US filed a new Part 573 Defect Information Report as requested. Description of Remedy :
Description of Remedy Program : FCA US will conduct a Voluntary Safety Recall to replace or exchange all
affected headlamp assemblies. How Remedy Component Differs from Recalled Component :
Identify How/When Recall Condition was Corrected in Production : FCA US has a longstanding policy and practice of reimbursing owners who have incurred the cost of repairing a problem that subsequently becomes the subject of a field action. To ensure consistency, FCA US, as part of the owner letter, will request that customers send the original receipt and/or other adequate proof of payment to the company for confirmation of the expense.
The remedy component is a headlamp assembly with a compliant reflex reflector.
NR Recall Schedule :
Description of Recall Schedule : **10/27/2022: FCA US will notify dealers and begin mailing Final Owner
Letters on or about February 9, 2023. ** 9/29/2022: FCA US will notify dealers and begin notifying owners on or about 11/8/2022.
Planned Dealer Notification Date : NOV 08, 2022 – NOV 08, 2022
Planned Owner Notification Date : NOV 08, 2022 – NOV 08, 2022 Purchaser Information :
The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment: The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22E-083
Page 6
The information contained in this report was submitted pursuant to 49 CFR §573
Name : NR Address : NR
NR Country : NR Company Phone : NR
* NR – Not Reported

SEOCONTENT-END