68A – Carbon Ceramic Brake Rotor May Fracture – 2017-2020 Alfa Romeo Giulia & 2018-2020 Alfa Romeo Stelvio

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May 30, 2023 NHTSA CAMPAIGN NUMBER: 23V382000

Carbon Ceramic Brake Rotor May Fracture

An unexpected decrease in brake performance increases the risk of a crash.

 

NHTSA Campaign Number: 23V382

Manufacturer ChryslereBay (FCA US, LLC)

Components SERVICE BRAKES, HYDRAULIC

Potential Number of Units Affected 719

 

Summary

ChryslereBay (FCA US, LLC) is recalling certain 2017-2020 Alfa RomeoeBay Giulia and 2018-2020 Alfa RomeoeBay Stelvio vehicles equipped with carbon ceramic matrix brakes. During certain driving maneuvers, the brake system may exert an excessive clamp force that may fracture the rotor, decreasing the brake performance.

 

Remedy

Dealers will update the brake system module (BSM) software, free of charge. Owner notification letters are expected to be mailed July 19, 2023. Owners may contact FCA US, LLC customer service at 1-800-853-1403. FCA US, LLC’s number for this recall is 68A.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


New Safety Recall Advanced Communication – 68A

FCA US LLC (FCA US) has announced a safety recall on certain 2017 through 2020 Model Year (GA) Alfa RomeoeBay® Giulia QV and 2018 through 2020 Model Year (GU) Alfa RomeoeBay® Stelvio QV vehicles.

 

REASON FOR THIS SAFETY RECALL

Some of the above vehicles equipped with carbon ceramic matrix brakes may have an independent electronic parking brake with a roll away prevention feature that can put excessive pressure on the brake rotor in certain circumstances. During certain driving maneuvers, the brake system may react with an excessive clamp force that fractures the rotor which decreases brake performance. An unexpected decrease in brake performance can cause a vehicle crash without prior warning.

 

SERVICE ACTION

FCA US will conduct a voluntary safety on all affected vehicles to update the Brake System Module (BSM) software. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 3rd Quarter of 2023.

 


Chronology :

  • On October 19, 2022, the Stellantis Italy Customer Experience (“CX”) organization opened an investigation into the 2017-2020 MY Alfa RomeoeBay Giulia and 2018-2020 MY Alfa RomeoeBay Stelvio for fractured brake rotors.
  • From October 2022, through May 2023, Stellantis Italy CX conducted an analysis of warranty claims and returned parts and determined the affected vehicles have a roll away prevention feature that can put excessive pressure on the carbon ceramic matrix brake rotor in certain circumstances.
  • As of May 16, 2023, Stellantis Italy is aware of zero customer assistance records, 19 warranty claims, and zero field reports potentially related to this issue for all markets with dates of receipt ranging from August 3, 2018, to September 22, 2022.
  • As of May 16, 2023, Stellantis Italy is not aware of any accidents or injuries potentially related to this issue for all markets.
  • On May 23, 2023, Stellantis Italy determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected vehicles.

 


7 Affected Products

Vehicles

MAKEMODELYEAR
ALFA ROMEOeBayGIULIA2017-2020
ALFA ROMEOeBaySTELVIO2018-2020

 


4 Associated Documents

Recall Acknowledgement

RCAK-23V382-6885.pdf 645.169KB

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Defect Notice 573 Report

RCLRPT-23V382-5161.PDF 216.094KB

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Manufacturer Notices(to Dealers,etc) – New Safety Recall Advanced Communication – 68A

RCMN-23V382-6489.pdf 49.175KB

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Manufacturer Notices(to Dealers,etc) – NSRAC re New Safety Recall Advanced Communication – 68A

RCMN-23V382-6648.pdf 52.144KB

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Latest Recalls Documents

 


 

Bestseller No. 1
R1 Concepts Front Rear Brakes and Rotors Kit |Front Rear Brake Pads| Brake Rotors and Pads| Ceramic Brake Pads and Rotors |Hardware Kit|fits 2017-2021 Alfa Romeo Giulia, 2018-2021 Alfa Romeo Stelvio
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  • High Performance Brake Rotors: Made of G3000 grade cast iron with zinc finish for ultimate rust protection. Built with O.E.M specifications in mind, no modification required.
  • Ultimate Stopping Power: Precision-drilled holes and countersunk design prevents cracking and build up, enhances ventilation and dissipates heat. Designed for smoother and quieter stopping, built for longer lasting, consistent braking performance.
  • Low Dust & Noise: Brake pads come with shims to eliminate noise. Low dust, asbestos free special ceramic formulation provides excellent fade resistance. Top choice for front and rear brake pads replacement.
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R1 Concepts Front Rear Brake Rotor Kit |Brake Rotors| Brake Disc|fits 2017-2021 Alfa Romeo Giulia, Stelvio
  • All-in-One Complete Front and Rear Brake Kit Replacement: R1 Concepts eLine Series Front and Rear Brake Kit comes with (4) high performance brake rotors
  • High Performance Brake Rotors: Made of G3000 grade cast iron with rust protection for ultimate rust protection. Built with O.E.M specifications in mind, no modification required.
  • OEM Specifications: Formulated with G3000/G11H18 cast iron specification, these premium brake rotors are engineered to match OEM specifications for durability, reliability, and stability.
  • Non-Directional Finish - Each rotor is prepared with a non-directional finish to promote a faster and more even disc brake pad bed-in, along with quieter and smoother stops for longer lasting, consistent braking performance.
  • Dependable Quality: Manufactured with multiple alloys for improved heat dissipation and performance. Mill-balanced for proper rotor function. Quality validated for proper metallurgy and correct brake plate thickness
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R1 Concepts Front Brake Rotor Kit |Brake Rotors| Brake Disc|fits 2017-2021 Alfa Romeo Giulia, Stelvio
  • All-in-One Complete Brake Kit Replacement: R1 Concepts Carbon Series Brake Kit comes with (2) high performance brake rotors
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  • OEM Specifications: Formulated with G3000/G11H18 cast iron specification, these premium brake rotors are engineered to match OEM specifications for durability, reliability, and stability.
  • Non-Directional Finish - Each rotor is prepared with a non-directional finish to promote a faster and more even disc brake pad bed-in, along with quieter and smoother stops for longer lasting, consistent braking performance.
  • Dependable Quality: Manufactured with multiple alloys for improved heat dissipation and performance. Mill-balanced for proper rotor function. Quality validated for proper metallurgy and correct brake plate thickness
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Power Sport Front Rear Brakes and Rotors Kit |Front Rear Brake Pads| Brake Rotors and Pads| Ceramic Brake Pads and Rotors |fits 2017-2021 Alfa Romeo Giulia, 2018-2021 Alfa Romeo Stelvio
  • All-in-One Brake Kit: Includes (8) Ceramic Brake Pads and (4) Performance Brake Rotors
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  • Easy Installation: Ready to install with a direct bolt-on design, built to O.E.M. specifications for a perfect fit. No modifications required, ensuring a quick and hassle-free installation process
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Bendix Premium PRT6914 Rear Brake Rotor for Alfa Romeo Giulia 2022-2017, Stelvio 2022-2018
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  • SUPERIOR PERFORMANCE: These rotors deliver exceptional braking performance, providing reliable stopping power in demanding driving conditions.
  • HEAT DISSIPATION: Bendix Premium Rotors feature advanced designs for efficient heat dissipation, reducing the risk of brake fade.
  • NOISE REDUCTION: Designed to minimize noise and vibration, Bendix Rotors offer a smooth and quiet braking experience.
  • VEHICLE APPLICATION: Alfa RomeoeBay Giulia 2022-2017, Stelvio 2022-2018
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R1 Concepts Front Disc Brakes Rotors Kit| Front Brakes Rotors| Brakes Rotors| Front Rotors| Front Disc Brakes Rotors| Fit 2017-2021 Alfa Romeo Giulia, Stelvio
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Dynamic Friction Company Front GEOSPEC Coated Brake Rotor 604-16012 (1) For 2017-2021 Alfa Romeo Giulia, 2018-2021 Alfa Romeo Stelvio
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  • CNC-machined to the tightest tolerances.
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  • Non-directional finish to promote faster break-in and smoother stops.
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Dynamic Friction Company Rear Disc Brake Rotor 600-16013 (1) For 2017-2022 Alfa Romeo Giulia, 2018-2022 Alfa Romeo Stelvio
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  • CNC-machined to the tightest tolerances
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Genius Rear Coated Disc Brake Rotors Pair Replacement For Alfa Romeo Giulia Stelvio KG-101798
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  • Engineered with with Carbon-Enhanced G-Cast (G11H18/G3000) iron castings to achieve an optimal braking performance (strength, stability, durability)
  • Exclusive G-Coat double-layer (8µm) protective coating provides rust protection on 100% of the non-braking surface
  • 100% Precision Spin and Mill-Balanced for smoother stopping and zero vibration at any speed
  • Cross-Hatched smooth surface to improve the pad's ability to grip the rotor surface, especially during initial brake applications or in wet conditions
Bestseller No. 10
R1 Concepts Rear Disc Brakes Rotors Kit| Rear Brakes Rotors| Brakes Rotors| Rear Rotors|Rear Disc Brakes Rotors| Fit 2017-2022 Alfa Romeo Giulia, Stelvio
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  • Countersunk To Reduce Heat Stress And Cracks
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  • Fits: 2017-2022 Alfa RomeoeBay Giulia TI Sedan 4; 2019-2020 Alfa RomeoeBay Giulia Sport Sedan 4; 2019-2020 Alfa RomeoeBay Stelvio Sport Sport Utility 4; 2022 Alfa RomeoeBay Giulia Veloce Sedan 4; 2022 Alfa RomeoeBay Stelvio Veloce Sport Utility 4; 2018-2020 Alfa RomeoeBay Stelvio Base Sport Utility 4; 2018-2022 Alfa RomeoeBay Stelvio TI Sport Utility 4; 2021 Alfa RomeoeBay Stelvio TI Sport Sport Utility 4; 2021-2022 Alfa RomeoeBay Stelvio Sprint Sport Utility 4

 


Last update on 2025-03-18 / Affiliate links / Images from Amazon Product Advertising API

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