B5A – Pedestrian Alert Siren Not Connected – 2023-2024 Dodge Hornet & Alfa Romeo Tonale Plug-In Hybrid

October 17, 2023 NHTSA CAMPAIGN NUMBER: 23V696000

Pedestrian Alert Siren Not Connected/FMVSS 141

Failure to alert pedestrians when backing up increases the risk of injury.

 

NHTSA Campaign Number: 23V696000

Manufacturer ChryslereBay logo (FCA US, LLC)

Components BACK OVER PREVENTION

Potential Number of Units Affected 4,660

 

Summary

ChryslereBay logo (FCA US, LLC) is recalling certain 2023-2024 DodgeeBay logo Hornet and Alfa RomeoeBay logo Tonale Plug-In Hybrid vehicles. The pedestrian alert siren may be missing or disconnected and fail to alert pedestrians when the vehicle is in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 141, “Minimum Sound Requirements for Hybrid and Electric Vehicles.”

 

Remedy

Dealers will inspect the rear pedestrian siren connection and, if necessary, secure and/or replace the connector or siren, free of charge. Owner notification letters are expected to be mailed December 6, 2023. Owners may contact FCA US, LLC customer service at 1-800-853-1403. ChryslereBay logo’s number for this recall is B5A.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


New Safety Recall Advanced Communication – B5A

FCA US LLC (FCA US) has announced a safety recall on certain 2023-2024 model year (GC) Alfa RomeoeBay logo Tonale and (GG) DodgeeBay logo Hornet Plug-in Hybrid Electric Vehicles (PHEVs).

 

REASON FOR THIS SAFETY RECALL

Some of the above vehicles may have been built with a pedestrian alert siren that is not properly connected and/or missing. Suspect vehicles may fail to meet the minimum sound requirements whenever the vehicle’s gear selector is in the Reverse position. Failure to alert pedestrians when backing up in electric driving mode may result in an improper warning and/or potential injury to pedestrians.

Federal Motor Vehicle Safety Standard (FMVSS) No. 571.141 Minimum Sound Requirements for Hybrid and Electric Vehicles S5 states “… each hybrid and electric vehicle must meet the requirements specified in either S5.1 or S5.2. subject to the requirements in S5.3….”

 

SERVICE ACTION

FCA US will conduct a voluntary safety recall to inspect the rear pedestrian siren connection and, if necessary, secure and/or replace the connector or siren. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 4th Quarter of 2023.

 


SAFETY RECALL

NORTH AMERICA

Rear Pedestrian Alert

 

Reference: B5A

 

Remedy available for

2023 – 2024 (GC) Alfa RomeoeBay logo® Tonale 1.3 PHEV

 

Remedy available for

2023 – 2024 (GG) DodgeeBay logo® Hornet 1.3 PHEV

 

Template Version 1.0
Revision Edition Detail
1October 2023Parts information section updated with vehicle scan report requirement.

 

SYMPTOM DESCRIPTION

The pedestrian alert siren on about 4,660 of the above vehicles may not be properly connected and/or is missing. Suspect vehicles may fail to meet the minimum sound requirements whenever the vehicle’s gear selector is in the Reverse position. Failure to alert pedestrians when backing up in electric driving mode may result in an improper warning and/or potential injury to pedestrians.

 

SCOPE

This recall applies only to the above Plug-in Hybrid Electric Vehicle (PHEV) vehicles.

 

NOTE: Some vehicles above may have been identified as not involved in this recall and therefore have been excluded from this recall.


IMPORTANT:  Some of the involved vehicles may be in dealer new vehicle inventory.  Federal law requires you to complete this recall service on these vehicles before retail delivery.  Dealers should also consider this requirement to apply to used vehicle inventory and should perform this recall on vehicles in for service.  Involved vehicles can be determined by using the VIP inquiry process.

 

REPAIR TO BE PERFORMED

Inspect the rear pedestrian siren connection and, if necessary, secure the connector or install the siren.

 

PARTS INFORMATION

NOTE: Parts can only be ordered through [email protected]. Please provide a vehicle scan report, the VIN, Mileage, PN, and Dealer Code. The Supply Chain team will order the speaker. Do not pre-order the part prior to inspection.

Part No. Qty.  Part Name
CSARB5A1AA1Rear pedestrian siren

 

PART RETURNS

No part returns are required.

 

SPECIAL TOOLS

No special tools are required.

 

OWNER NOTIFICATION / SERVICE SCHEDULING

All involved vehicle owners known to FCA are being notified of the service requirement by first class mail.  They are requested to schedule appointments for this service with their dealers.  A generic copy of the owner letter is attached.

 

SERVICE PROCEDURE

Operation 1 – Check rear pedestrian siren functioning.

 

REMOVAL

  1. Disconnect the vehicle 12V electrical system Refer to the detailed service procedures listed in DealerCONNECT> Service Library under: 08 – Electrical / 8F – Engine Systems / Battery System / Standard Procedure / 12-VOLT POWER DOWN – PHEV.

 

  1. Put the car on the lift.

 

  1. Remove the rear left wheel Refer to the detailed service procedures listed in DealerCONNECT> Service Library under: 22 – Tires and Wheels / Removal and Installation / TIRE AND WHEEL ASSEMBLY / REMOVAL.

 

  1. Remove the left rear wheel arch liner Refer to the detailed service procedures listed in DealerCONNECT> Service Library under: 23 – Body / Exterior / SHIELD, Splash, Rear Wheelhouse / Removal and Installation / REAR WHEEL SPLASH SHIELD – 1.3L PHEV / REMOVAL.

 

  1. If the siren is not present, the siren is NOT compliant (NOK); proceed with the installation as described in the Operation 3.

 

  1. If the siren is present, push the connector (1) of the electrical connection (2) upwards to the end of travel and pull gently downwards to check that is correctly hooked up.

 

  1. Connect the vehicle 12V electrical system Refer to the detailed service procedures listed in DealerCONNECT> Service Library under: 08 – Electrical / 8F – Engine Systems / Battery System / Standard Procedure / 12-VOLT POWER UP – PHEV.

 

  1. Start the vehicle in Electric Mode.

 

NOTE: Be sure that the hood is closed.

 

  1. In the first 3 seconds shift the lever in Reverse position.

 

NOTE: Even if the HV battery has not a high level of charge it is possible to have the electric mode for some seconds.

 

  1. Wait for the rear pedestrian alert chime.

 

  1. If you don’t hear the rear pedestrian alert chime and the MIL and warning message appear on the cluster the siren is NOT compliant (NOK); proceed with the restoring as described in the Operation 2.

 

NOTE: Alternatively, if using a diagnosis tool is detected the DTC B1151-96 in the BCM, the siren is NOT compliant (NOK) and have to proceed with Operation 2.

 

  1. If you hear the rear pedestrian alert chime and no MIL and warning message or DTC B1151-96, the siren is compliant (OK).

 

INSTALLATION

  1. Install the left rear wheel arch liner Refer to the detailed service procedures listed in DealerCONNECT> Service Library under: 23 – Body / Exterior / SHIELD, Splash, Rear Wheelhouse / Removal and Installation / REAR WHEEL SPLASH SHIELD – 1.3L PHEV / INSTALLATION.

 

  1. Install the rear left wheel Refer to the detailed service procedures listed in DealerCONNECT> Service Library under: 22 – Tires and Wheels / Removal and Installation / TIRE AND WHEEL ASSEMBLY / INSTALLATION.

 

  1. Remove the car from the lift.

 

NOTE: After disconnecting the 12V battery, check the date and time at the end of operations and update them if necessary.

 

  1. Hand the vehicle back to the Customer.

 

Operation 2 – Restore rear pedestrian siren electrical connection.

  1. Check the correct connection of the pins in the connector.

 

  1. Push the cables (1) of the electrical connection to the end of travel and pull gently to check that are correctly hooked up.

 

INSTALLATION

  1. Install the left rear wheel arch liner Refer to the detailed service procedures listed in DealerCONNECT> Service Library under: 23 – Body / Exterior / SHIELD, Splash, Rear Wheelhouse / Removal and Installation / REAR WHEEL SPLASH SHIELD – 1.3L PHEV / INSTALLATION.

 

  1. Install the rear left wheel Refer to the detailed service procedures listed in DealerCONNECT> Service Library under: 22 – Tires and Wheels / Removal and Installation / TIRE AND WHEEL ASSEMBLY / INSTALLATION.

 

  1. Remove the car from the lift.

 

NOTE: After disconnecting the 12V battery, check the date and time at the end of operations and update them if necessary.

 

  1. Hand the vehicle back to the Customer.

 

Operation 3 – Installation of the rear pedestrian siren.

INSTALLATION

  1. Position the NEW siren (1a) and tighten the nuts (1b) on the mounting.

 

  1. Connect the electrical connection (2).

 

  1. Install the left rear wheel arch liner Refer to the detailed service procedures listed in DealerCONNECT> Service Library under: 23 – Body / Exterior / SHIELD, Splash, Rear Wheelhouse / Removal and Installation / REAR WHEEL SPLASH SHIELD – 1.3L PHEV / INSTALLATION.

 

  1. Install the rear left wheel Refer to the detailed service procedures listed in DealerCONNECT> Service Library under: 22 – Tires and Wheels / Removal and Installation / TIRE AND WHEEL ASSEMBLY / INSTALLATION.

 

  1. Remove the car from the lift.

 

  1. Connect the vehicle 12V electrical system Refer to the detailed service procedures listed in DealerCONNECT> Service Library under: 08 – Electrical / 8F – Engine Systems / Battery System / Standard Procedure / 12-VOLT POWER UP – PHEV

 

NOTE: After disconnecting the 12V battery, check the date and time at the end of operations and update them if necessary.

 

  1. Hand the vehicle back to the Customer.

 

 


Chronology :

  • On September 12, 2023, the Pomigliano plant issued a yard hold containing and inspecting all vehicles for presence and connection of the pedestrian alert siren.
  • On September 18, 2023, the Stellantis Europe S.p.A. Customer Experience (“CX”) organization opened an investigation as a result of an assembly plant report checking presence and connection of the pedestrian alert siren.
  • From September 18, 2023, through October 9, 2023, Stellantis Europe S.p.A. CX reviewed production data and assembly plant records to determine presence and connection of the pedestrian alert siren.
  • On September 28, 2023, the Stellantis Europe S.p.A. organization recognized a vehicle build issue existed on certain vehicles related to a condition that can lead to a potential failure to meet the minimum sound requirements of FMVSS No. 571.141.
  • On October 10, 2023, Stellantis Europe S.p.A determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected vehicles.

 


4 Affected Products

Vehicles

MAKEMODELYEAR
ALFA ROMEOeBay logoTONALE2023-2024
DODGEeBay logoHORNET2023-2024

 


5 Associated Documents

Recall Acknowledgement

RCAK-23V696-3065.pdf 645.459KB

 


Manufacturer Notices(to Dealers,etc) – NSRAC re New Safety Recall Advanced Communication – B5A

RCMN-23V696-7938.pdf 50.591KB

 


Noncompliance Notice 573 Report

RCLRPT-23V696-2805.PDF 215.88KB

 


Remedy Instructions and TSB

RCRIT-23V696-9383.pdf 376.424KB

 


Remedy Instructions and TSB

RCRIT-23V696-2861.pdf 376.567KB

 


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