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NUMBER: 05-006-16
GROUP: Brakes
DATE: June 22, 2016
THIS BULLETIN SUPERSEDES SERVICE BULLETIN 05-014-15, DATED DECEMBER 15, 2015, WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL REVISIONS ARE HIGHLIGHTED WITH **ASTERISKS** AND INCLUDE AN ADDITIONAL VEHICLE, MARKETS, REVISED BUILD DATES, REVISED REPAIR PROCEDURE, NOTE AND PARTS.
THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL (RRT) 16-059. ALL APPLICABLE UN-SOLD RRT VIN’s HAVE BEEN LOADED. TO VERIFY THAT THIS RRT SERVICE ACTION IS APPLICABLE TO THE UN-SOLD VEHICLE, USE VIP OR PERFORM A VIN SEARCH IN TECHCONNECT. FOR VEHICLES NOT INCLUDED IN THE RRT VIN LIST, APPLICATION OF THIS SERVICE BULLETIN TO SOLD UNITS IS BASED UPON THE CUSTOMER EXPERIENCING THE SYMPTOM/CONDITIONS. ALL REPAIRS ARE REIMBURSABLE WITHIN THE PROVISIONS OF WARRANTY.
SUBJECT:
Incorrectly Installed Rear Brake Caliper
OVERVIEW:
This bulletin involves inspecting both rear brake caliper hoses for being kinked or rubbing.
MODELS:
1500 Pickup
NOTE: This bulletin applies to vehicles within the following markets/countries:
NAFTA, **LATAM and EMEA.**
NOTE: **This bulletin applies to DS vehicles built on or after August 08, 2015 (MDH 0808XX) and on or before October 21, 2015 (MDH 1021XX).
NOTE: This bulletin applies to DX vehicles built on or after August 06, 2015 (MDH 0806XX) and on or before October 21, 2015 (MDH 1021XX).**
SYMPTOM/CONDITION:
Some vehicles may have been built with the rear brake caliper installed 360° incorrectly onto the caliper adapter mounting bracket.
DIAGNOSIS:
If a customer’s VIN is listed in VIP or your RRT VIN list, perform the repair. For all other customers vehicles that exhibit the symptom/condition listed above, perform the Repair Procedure. Very few vehicles are expected to require this repair.
PARTS REQUIRED:
| Qty. | Part No. | Description |
|---|---|---|
| **2 (AR) (1 per caliper) | 06510161AA | Bolt, Banjo |
| 4 (AR) (2 per caliper) | 06502114 | Washer** |
| 1 (AR) | 68211364AB  | Right Rear Flex Hose |
| 1 (AR) | 68211363AB | Left Rear Flex Hose |
| (AR) | 04318080AD | MOPAR® DOT 3 Brake Fluid |
REPAIR PROCEDURE:
- Raise the vehicle. Refer to the detailed service procedures available in DealerCONNECT> TechCONNECT under: Service Info> 04 – Vehicle Quick Reference> Hoisting – Standard Procedure.
NOTE: There is no need to remove the tire and wheel assembly for visual inspection. It can be performed once the vehicle is raised.
- Is either the left or right rear brake hose kinked, twisted or rubbing on the rear axle, **wheel or tire**?
- YES>>> Proceed to Step #3.
- NO>>> This bulletin has been completed, use LOP (05-30-05-91) to close the active RRT.
- Does the brake hose show signs of wear or leaking? ( 1).
- YES>>> Proceed to Step #4.
- NO>>> The brake hose is kinked, twisted or rubbing with no signs of wear. Proceed to Step #5.
- Replace the rear brake hose, **banjo bolt(s) and washers** on the affected side of the vehicle. Refer to 05 – Brakes/05 – Brakes, Base/Hydraulic/Mechanical/Tubes and Hoses, Brake/Removal/Installation.
NOTE: **Discard the old banjo bolt and washers when replacing a brake hose. New washers and a banjo bolt must be used on installation.**
Fig. 1 Incorrectly Installed
1 – Kinked/Twisted Brake Hose
- Remove the brake caliper from the caliper adapter mount and rotate the assembly 360° and reinstall properly **making sure there is no contact against rear axle, wheel or tire**(Fig. 2). Tighten the brake caliper mounting slide pin bolts to 30 N·m (22 ft. lbs.).
Fig. 2 Correctly Installed
1 – Correctly Installed Brake Hose
- Install the wheel and tire assembly. Refer to 22 – Tires and Wheels/Wheels/Standard Procedure.
- Lower the vehicle. Refer to the detailed service procedures available in DealerCONNECT> TechCONNECT under: Service Info> 04 – Vehicle Quick Reference> Hoisting – Standard Procedure.
POLICY:
Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
| Labor Operation No: | Description | Skill Category | Amount |
|---|---|---|---|
| 05-30-05-91 | Hose, Rear Brake Hose To Caliper Inspect Both Sides (2 – Semi-Skilled) | 4 – Chassis Systems | 0.2 Hrs. |
| 05-30-05-92 | Hose, Rear Brake Hose To Caliper Inspect and Reinstall One Side (2 – Semi-Skilled) | 4 – Chassis Systems | 0.3 Hrs. |
| 05-30-05-93 | Hose, Rear Brake Hose To Caliper Inspect and Reinstall Both Sides (2 – Semi-Skilled) | 4 – Chassis Systems | 0.4 Hrs. |
| 05-30-05-94 | Hose, Rear Brake Hose To Caliper – Inspect and Replace One Side (2 – Semi-Skilled) | 4 – Chassis Systems | 0.5 Hrs. |
| 05-30-05-95 | Hose, Rear Brake Hose To Caliper Inspect and Replace Both Sides (2 – Semi-Skilled) | 4 – Chassis Systems | 0.8 Hrs. |
FAILURE CODE:
| ZZ | Service Action |
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- Cleans fast dries fast
- Removes brake fluid, grease and oil
- Degreases instantly
- Leaves no residue
- Non-Flammable
- For use with ABS, disc, drum, brake cylinders, brake drums, brake linings, brake shoes, calipers, clutch discs, disc brake pads, discs safe for use on all brake systems including: springs and wedge brakes
- 15.3 FLUID OUNCES
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- Dissolves all automotive greases and oils
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- Non chlorinated brake parts cleaner
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- Formulated to remove brake fluid, grease, oil and other contaminants from brake linings and pads
- Applied on brake cylinders, brake drums, brake linings, brake shoes, calipers and clutch discs
- Comes in 14-ounce bottle includes 12 bottle per pack
- The Brake Cleaner to use where compliance calls for a chlorine-free product
- Formulated to quickly remove brake fluid, grease, oil, and other contaminants from brake linings & pads
- Cannot be sold in CA
- Extremely Flammable
- This item is not for sale in Catalina Island
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