Incorrectly Installed Rear Brake Caliper – 2016 Ram 1500 Pickup

NUMBER: 05-006-16
GROUP: Brakes
DATE: June 22, 2016

 

THIS BULLETIN SUPERSEDES SERVICE BULLETIN 05-014-15, DATED DECEMBER 15, 2015, WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL REVISIONS ARE HIGHLIGHTED WITH **ASTERISKS** AND INCLUDE AN ADDITIONAL VEHICLE, MARKETS, REVISED BUILD DATES, REVISED REPAIR PROCEDURE, NOTE AND PARTS.

THIS SERVICE BULLETIN IS ALSO BEING RELEASED AS RAPID RESPONSE TRANSMITTAL (RRT) 16-059. ALL APPLICABLE UN-SOLD RRT VIN’s HAVE BEEN LOADED. TO VERIFY THAT THIS RRT SERVICE ACTION IS APPLICABLE TO THE UN-SOLD VEHICLE, USE VIP OR PERFORM A VIN SEARCH IN TECHCONNECT. FOR VEHICLES NOT INCLUDED IN THE RRT VIN LIST, APPLICATION OF THIS SERVICE BULLETIN TO SOLD UNITS IS BASED UPON THE CUSTOMER EXPERIENCING THE SYMPTOM/CONDITIONS. ALL REPAIRS ARE REIMBURSABLE WITHIN THE PROVISIONS OF WARRANTY.

 

SUBJECT:

Incorrectly Installed Rear Brake Caliper

 

OVERVIEW:

This bulletin involves inspecting both rear brake caliper hoses for being kinked or rubbing.

 

MODELS:

2016 (DS) Ram 1500 Pickup
**2016 (DX) Ram Truck (Mexico)**

 

NOTE: This bulletin applies to vehicles within the following markets/countries:

NAFTA, **LATAM and EMEA.**

NOTE: **This bulletin applies to DS vehicles built on or after August 08, 2015 (MDH 0808XX) and on or before October 21, 2015 (MDH 1021XX).

NOTE: This bulletin applies to DX vehicles built on or after August 06, 2015 (MDH 0806XX) and on or before October 21, 2015 (MDH 1021XX).**

 

SYMPTOM/CONDITION:

Some vehicles may have been built with the rear brake caliper installed 360° incorrectly onto the caliper adapter mounting bracket.

 

DIAGNOSIS:

If a customer’s VIN is listed in VIP or your RRT VIN list, perform the repair. For all other customers vehicles that exhibit the symptom/condition listed above, perform the Repair Procedure. Very few vehicles are expected to require this repair.

 

PARTS REQUIRED:

Qty. Part No. Description
**2 (AR) (1 per caliper) 06510161AA Bolt, Banjo
4 (AR) (2 per caliper) 06502114 Washer**
1 (AR) 68211364AB Incorrectly Installed Rear Brake Caliper - 2016 Ram 1500 Pickup » small light Right Rear Flex Hose
1 (AR) 68211363AB Incorrectly Installed Rear Brake Caliper - 2016 Ram 1500 Pickup » small light Left Rear Flex Hose
(AR) 04318080AD Incorrectly Installed Rear Brake Caliper - 2016 Ram 1500 Pickup » small light MOPAR® DOT 3 Brake Fluid

 

REPAIR PROCEDURE:

  1. Raise the vehicle. Refer to the detailed service procedures available in DealerCONNECT> TechCONNECT under: Service Info> 04 – Vehicle Quick Reference> Hoisting – Standard Procedure.

NOTE: There is no need to remove the tire and wheel assembly for visual inspection. It can be performed once the vehicle is raised.

  1. Is either the left or right rear brake hose kinked, twisted or rubbing on the rear axle, **wheel or tire**?
    • YES>>> Proceed to Step #3.
    • NO>>> This bulletin has been completed, use LOP (05-30-05-91) to close the active RRT.
  2. Does the brake hose show signs of wear or leaking? ( 1).
    • YES>>> Proceed to Step #4.
    • NO>>> The brake hose is kinked, twisted or rubbing with no signs of wear. Proceed to Step #5.
  3. Replace the rear brake hose, **banjo bolt(s) and washers** on the affected side of the vehicle. Refer to 05 – Brakes/05 – Brakes, Base/Hydraulic/Mechanical/Tubes and Hoses, Brake/Removal/Installation.

NOTE: **Discard the old banjo bolt and washers when replacing a brake hose. New washers and a banjo bolt must be used on installation.**

Fig. 1 Incorrectly InstalledFig. 1 Incorrectly Installed

1 – Kinked/Twisted Brake Hose


  1. Remove the brake caliper from the caliper adapter mount and rotate the assembly 360° and reinstall properly **making sure there is no contact against rear axle, wheel or tire**(Fig. 2). Tighten the brake caliper mounting slide pin bolts to 30 N·m (22 ft. lbs.).

Fig. 2 Correctly InstalledFig. 2 Correctly Installed

1 – Correctly Installed Brake Hose


  1. Install the wheel and tire assembly. Refer to 22 – Tires and Wheels/Wheels/Standard Procedure.
  2. Lower the vehicle. Refer to the detailed service procedures available in DealerCONNECT> TechCONNECT under: Service Info> 04 – Vehicle Quick Reference> Hoisting – Standard Procedure.

 

POLICY:

Reimbursable within the provisions of the warranty.

 

TIME ALLOWANCE:

Labor Operation No: Description Skill Category Amount
05-30-05-91 Hose, Rear Brake Hose To Caliper Inspect Both Sides (2 – Semi-Skilled) 4 – Chassis Systems 0.2 Hrs.
05-30-05-92 Hose, Rear Brake Hose To Caliper Inspect and Reinstall One Side (2 – Semi-Skilled) 4 – Chassis Systems 0.3 Hrs.
05-30-05-93 Hose, Rear Brake Hose To Caliper Inspect and Reinstall Both Sides (2 – Semi-Skilled) 4 – Chassis Systems 0.4 Hrs.
05-30-05-94 Hose, Rear Brake Hose To Caliper – Inspect and Replace One Side (2 – Semi-Skilled) 4 – Chassis Systems 0.5 Hrs.
05-30-05-95 Hose, Rear Brake Hose To Caliper Inspect and Replace Both Sides (2 – Semi-Skilled) 4 – Chassis Systems 0.8 Hrs.

 

FAILURE CODE:

ZZ Service Action

 


https://www.nhtsa.gov/recalls?nhtsaId=10082444

https://static.nhtsa.gov/odi/tsbs/2016/SB-10082444-2280.pdf

05-006-16

 


https://www.nhtsa.gov/recalls?nhtsaId=10074210

https://static.nhtsa.gov/odi/tsbs/2015/SB-10074210-6903.pdf

05-014-15

 


 

Bestseller No. 1
CRC BRAKLEEN Brake Parts Cleaner - Non-Flammable -1lb 3 Oz (05089)
  • The original brake parts cleaner
  • Formulated to quickly & effectively remove grease, brake dust, brake fluids, oils, & other contaminants from brake parts, lining, pads
  • Cannot be sold for use in ca or nj
  • Non-flammable
  • This item is not for sale in catalina island
Bestseller No. 2
DENCO DISTRIBUTING, INC. Johnsens 2417 Brake & Parts Cleaner - 14 OZ OTC Compliant (12)
  • 14 OZ Cans Available in Multi Packs
  • Removes oil, grease, brake fluid and contaminants quickly and with no residue.
  • For use on all ABS, disc and drum brakes.
Bestseller No. 3
Denco #1930 Brake & Parts Cleaner - 15.3 FL OZ - 13 OZ Cans - 12 to 88 Pack (12)
  • 15.3 FLUID OUNCES
  • The one and only Denco Brake Cleaner - highly aggressive formula with no cheap fillers.
  • Low odor, low VOC, no cheap ingredients - High pressure from full to empty.
  • Dries fast, low runoff and cleanup.
  • Works as an excellent multipurpose spray product.
SaleBestseller No. 4
CRC (05084-12PK) Brakleen Non-Chlorinated Brake Parts Cleaner - 14 oz., (Pack of 12)
Bestseller No. 5
CRC Industries (CRC05089) Brakleen Brake Parts Cleaner, 19 oz Can, 12 per Pack
  • The original brake parts cleaner, improves the life of car's braking system
  • Removes brake fluid, grease, brake dust and oil from brake parts, lining and pads and leaves no residue
  • Safe for all brake systems, non flammable
  • Cannot be sold for use in CA or NJ or Catalina Island
  • Proudly Made in the USA
Bestseller No. 6
Lucas Oil Brake Parts Cleaner, 14 Ounce, 10906
  • Effectively removes brake fluid, grease, dust, and more
  • Package Dimensions: 23.368 H x 6.604 L x 6.604 W (centimetres)
  • Package Weight: 0.499 kilograms
  • Country of Origin : United States
Bestseller No. 7
Denco #1930C - Brake & Parts Cleaner - 15.3 FL OZ - 13 OZ Cans Pack of 24
  • Highly aggressive formula without cheap, harmful fillers! Performs equal to or better than more well known brands!
  • Previously reserved for car dealership techs, NOW available to the public.
  • Check the label! No excessively harmful chemicals like Methanol or Toluene. Aggressive, competitive performance without the skull and crossbones!
  • A multipurpose solvent for cleaning and degreasing various applications.
  • Safe for ABS, calipers, pads, rotors, and other brake line system parts.
Bestseller No. 8
Bestseller No. 9
SQ Brake Cleaner Non Chlorinated, 12 Pack, 14.5 OZ per can
  • Non Chlorinated Brake Cleaner, 14.5 oz each
  • Not for use in CA, CT, DE, MD, NH, RI and parts of UT
  • Highly Flammable
  • Evaporates quickly
  • Made in the USA
Bestseller No. 10
CRC 05089 BRAKLEEN Brake Parts Cleaner - Non-Flammable -19 Wt Oz, 3 Pack
  • THIS PRODUCT CANNOT BE SOLD OR SHIPPED TO CALIFORNIA AND NEW JERSEY

Last update on 2022-08-16 / Affiliate links / Images from Amazon Product Advertising API

This product was presentation was made with AAWP plugin.

Leave a Comment

Share to...