Safety Recall VE4 – Occupant Restraint Control Module – 2005-2006 Dodge Viper

December 12, 2019 NHTSA CAMPAIGN NUMBER: 19V885000

Inadvertent Air Bag Deployment

The unexpected deployment of the air bags and/or seat belt pretensioners increase the risk of injury and a crash.

 

NHTSA Campaign Number: 19V885

Manufacturer Chrysler (FCA US LLC)

Components AIR BAGS, SEAT BELTS

Potential Number of Units Affected 3,329

 

Summary

Chrysler (FCA US LLC) is recalling certain 2005-2006 Dodge Viper vehicles. The Occupant Restraint Control (ORC) module may inadvertently deploy the air bags and/or seat belt pretensioners.

 

Remedy

Chrysler will notify owners, and dealers will replace the ORC module, free of charge. The recall began February 5, 2020. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler’s number for this recall is VE4.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Vehicle has a Recall

 


February 2020

Dealer Service Instructions for:

Safety Recall VE4 / NHTSA 19V-885 Occupant Restraint Control Module

 

Remedy Available

2005-2006 (ZB) Dodge Viper

 

NOTE:  Some vehicles above may have been identified as not involved in this recall and therefore have been excluded from this recall.

IMPORTANT: Some of the involved vehicles may be in dealer used vehicle inventory. Dealers should complete this recall service on these vehicles before retail delivery. Dealers should also perform this recall on vehicles in for service. Involved vehicles can be determined by using the VIP inquiry process.

 

Subject

The Occupant Restraint Control (ORC) module on about 3,300 of the above vehicles may inadvertently deploy the airbags and/or seat belt pretensioners. The airbag warning light may or may not precede an inadvertent deployment of the airbags and/or seat belt pretensioners. Airbags or pretensioners that unexpectedly deploy may cause injury or can cause a vehicle crash without prior warning.

 

Repair

The ORC module must be replaced on all involved vehicles.

 

Alternate Transportation

Dealers should attempt to minimize customer inconvenience by placing the owner in a loaner vehicle if the vehicle must be held overnight.

 

Parts Information

Description Part Number
ORC Module CBSZR068AA

 

Parts Return

No parts return required for this campaign.

 

Special Tools

NOTE: For DRB III Enhanced Emulator and TechTOOLS requirements and troubleshooting, consult the wiTECH Knowledge Base from the wiTECH 2.0 menu.

 

The following special tools are required to perform this repair:

➢ NPN wiTECH MicroPod II
➢ NPN Laptop Computer
➢ NPN wiTECH 1.0 Software
➢ NPN DRB III Enhanced Emulator Tool Software

 

Service Procedure

 

WARNING: DISCONNECT AND ISOLATE THE NEGATIVE BATTERY CABLE AT THE NEGATIVE BATTERY POST BEFORE BEGINNING AIRBAG SYSTEM COMPONENT REMOVAL OR INSTALLATION PROCEDURES.  THIS WILL DISABLE THE AIRBAG SYSTEM. FAILURE TO DISCONNECT THE BATTERY COULD RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL INJURY.

 

WARNING: ALLOW THE SYSTEM CAPACITOR TO DISCHARGE FOR TWO MINUTES BEFORE REMOVING ANY AIRBAG COMPONENTS.

 

  1. Roll down both windows.

 

  1. Open the rear deck lid.

 

  1. Remove the lower carpet from the trunk area to expose the battery compartment cover.

 

  1. Remove and save five screws and the battery access cover located in the trunk (Figure 1).

 

  1. Disconnect and isolate the negative cable from the battery (Figure 2).

 

WARNING: wait two minutes for the airbag system reserve capacitor to discharge before beginning any airbag system or instrument panel component service.

 

  1. Use a trim stick to carefully release the center console bezel retaining clips (Figure 3).

 

  1. Reach under the center console bezel to release the two window switch electrical connectors (Figure 4).

 

  1. Slide the boot over the park brake lever handle while raising the rear edge of the center console bezel (Figure 4).

 

  1. Reach under the center console bezel to disconnect the cigar lighter electrical connector (Figure 4).

 

  1. Reach under the center console bezel to loosen the jam nut that retains the gear shift lever to the transmission shifter shaft (Figure 5).

 

  1. Unscrew the gear shift lever from the transmission shifter shaft.

 

  1. Remove the center console bezel and gear shift lever as an assembly.

 

  1. Remove the seven screws securing the instrument panel center stack bezel (Figure 6).

 

  1. Carefully pull the center stack bezel with HVAC control panel forward to access electrical connectors (Figure 6).

 

  1. Disconnect the electrical connectors from the back of the HVAC control panel and engine  start button.

 

  1. Remove the center stack bezel and HVAC control panel as an assembly.

 

  1. Using a trim stick, release the retaining clips and remove the door sill opening scuff plate (1) (Figure 7).

 

  1. Remove the screw (2) from the cowl side trim panel (Figure 7).

 

  1. Remove the two push pin fasteners (3) from the cowl side trim panel (Figure 7).

 

  1. Remove the cowl side trim panel (4) (Figure 7).

 

  1. Remove two screws then release the retaining clips securing the left side steering column cover (Figure 8).

 

  1. If equipped, disconnect the adjustable pedal switch electrical connector from the left side steering column cover (Figure 8).

 

  1. Remove the left side steering column cover from the vehicle (Figure 8).

 

  1. Remove the four nuts securing the steering column to the cross car beam (Figure 9).

 

  1. Carefully lower the steering column for access to the instrument cluster bezel (Figure 10)

 

  1. Using a trim stick, remove the left side speaker grill from the instrument panel (Figure 11).

 

  1. Remove the three screws (two left side of steering column and one right side of steering column) securing the instrument  cluster bezel (Figure 12).

 

  1. Remove the two screws from the center console securing the instrument cluster bezel (Figure 12).

 

  1. Release the instrument cluster bezel retaining clips then tilt the bezel rearward away from the instrument panel while disconnecting the air vent (Figure 12).

 

  1. Release the wire harness retainer from the instrument cluster bezel then remove the bezel from the vehicle (Figure 12).

 

  1. Remove four screws securing the radio to the instrument panel (Figure 13).

 

  1. Carefully pull the radio out of the instrument panel. Disconnect the antenna wire and the electrical connector from the back of the radio. Then remove the radio from the vehicle (Figure 14).

 

  1. Remove five screws securing the gauge cluster to the instrument panel (Figure 15).

 

  1. Carefully pull the gauge cluster away from the instrument panel and disconnect the two electrical connectors from the back of the gauge cluster. Then remove the gauge cluster from the vehicle (Figure 16).

 

  1. Remove five screws securing the instrument panel frame to the cross car beam and air duct (Figure 17).

 

  1. Open the glove box then remove the two screws securing the left side glove box surround to the instrument   panel (Figure 18).

 

  1. Release the wire harness retainer from the floor stud (Figure 19).

 

  1. As necessary for access to the ORC module, carefully reposition any wire harnesses located near the ORC module (Figure 20).

 

  1. Disconnect the yellow electrical connectors from the ORC module (Figures 20 and 21).

 

  1. Remove and save the ORC module mounting bolts (Figure 22).

 

  1. Slide the ORC module to the left to remove from the instrument panel.

 

  1. Destroy, and discard the original ORC module.

 

  1. Install the new ORC module.

 

  1. Install the ORC module mounting bolts. Tighten the bolts to 11 N·m (95 in. lbs.) (Figure 22).

 

  1. Connect the yellow electrical connectors to the ORC module (Figures 20 and 21).

 

NOTE: The ORC module yellow electrical connectors are marked (A) for Driver side and (B) for Passenger side.  The ORC module wire harness is also marked with (D) for Driver side and (P) for Passenger side (Figure 21).

 

  1. Secure the wire harness retainer to the floor stud (Figure 19).

 

  1. Install the two screws securing the left side glove box surround to the instrument panel then close the glove box door (Figure 18).

 

  1. Install the five screws securing the instrument panel frame to the cross car beam and air duct (Figure 17).

 

  1. Connect the two electrical connectors to the back of the gauge cluster then install the gauge cluster to the instrument panel (Figure 16).

 

  1. Install the five screws securing the gauge cluster to the instrument panel (Figure 15).

 

  1. Connect the antenna wire and electrical connector to the back of the radio then install the radio to the instrument panel (Figure 14).

 

  1. Install the four screws securing the radio to the instrument panel (Figure 13).

 

  1. Secure the wire harness retainer to the instrument cluster bezel and align the air duct while positioning the bezel to the instrument panel (Figure 12).

 

  1. Engage the instrument cluster bezel retaining clips securing the bezel to the instrument panel (Figure 12).

 

  1. Install the two screws securing the instrument cluster bezel to the center console (Figure 12).

 

  1. Install the three screws (two left side of steering column and one right side of steering column) securing the instrument cluster bezel (Figure 12).

 

  1. Install the left side speaker grill to the instrument panel (Figure 11).

 

  1. Raise the steering column to the cross car beam then install the four nuts securing the steering column. Tighten the nuts to 17 N·m (150 in. lbs.) (12.5 ft. lbs.) (Figure 10).

 

  1. If equipped, connect the adjustable pedal switch electrical connector to the left side steering column cover (Figure 8).

 

  1. Position the left side steering column cover to the instrument panel (Figure 8).

 

  1. Engage the retaining clips securing the left side steering column cover to the instrument panel (Figure 8).

 

  1. Install the two screws securing the left side steering column cover to the instrument panel (Figure 8).

 

  1. Position the cowl side trim panel (4) to the vehicle (Figure 7).

 

  1. Install the two push pin fasteners (3) securing the cowl side trim panel (Figure 7).

 

  1. Install the screw (2) securing the cowl side trim panel (Figure 7).

 

  1. Position the door sill opening scuff plate (1) to the vehicle then engage the retaining clips (Figure 7).

 

  1. Center stack bezel, connect the electrical connectors to the back of the HVAC control panel and engine start button.

 

  1. Position the center stack bezel to the instrument panel (Figure 6).

 

  1. Install the seven screws securing the center stack bezel to the instrument panel (Figure 6).

 

  1. Position the center console bezel and gear shift lever as an assembly to the center console.

 

  1. Screw the gear shift lever onto the transmission shifter shaft.

 

NOTE: Be sure that the gear shift lever knob gear shift pattern indicator is correctly orientated before tightening the jam nut.

 

  1. Reach under the center console bezel to tighten the jam nut that retains the gear shift lever to the transmission shifter shaft (Figure 5).

 

  1. Reach under the center console bezel to connect the cigar lighter electrical connector (Figure 4).

 

  1. Slide the boot over the park brake lever handle while lowering the rear edge of the center console bezel (Figure 4).

 

  1. Reach under the center console bezel to connect the two window switch electrical connectors (Figure 4).

 

NOTE: The window switch electrical harness is marked (LT) for Left Side window switch and (RT) for Right Side window switch.

 

  1. Carefully engage the retaining clips securing the center console bezel to the center console (Figure 3).

 

  1. Ensure that the park brake lever handle boot is properly positioned on the park brake lever handle (Figure 4).

 

  1. With the battery negative cable disconnected, connect the wiTECH MicroPod II to the Data Link Connector.

 

  1. Place the ignition in the “RUN” position.

 

  1. Exit vehicle with the scan tool.

 

  1. Open the wiTECH Diagnostic application.

 

  1. Enter your “User id” and “Password” and your “Dealer Code”, then select “Sign In” at the bottom of the screen.  Click “Accept”.

 

  1. After checking that no one is inside the vehicle, connect the negative cable to the battery (Figure 2).

 

  1. Install a battery charger and verify that the charging rate provides 13.0 to 13.5 volts. Do not allow the charger to time out during the flash process.  Set the battery charger timer (if so equipped) to continuous charge.

 

NOTE:  Use an accurate stand-alone voltmeter.  The battery charger volt meter may not be sufficiently accurate.  If voltage reading is too high, apply an electrical load by activating the park or headlamps and/or HVAC blower motor to lower the voltage.

 

  1. Launch the connection wizard screen then select “Launch DRBIII Enhanced” at bottom right side of the screen.

 

  1. Click on the box to accept the wiTECH EULA software license agreement then click “Continue”.

 

  1. From “Main Menu” Select (1) “DRB III Standalone”.

 

  1. Under heading “Stand-Alone Main Menu”, select (1) “1998-2010 Diagnostics”.

 

  1. Select (1) “ALL (Except Below)”.

 

  1. Select (6) “Passive Restraints”.

 

  1. Select Restraint System screen; select (1) “Airbag”.

 

  1. Select Function screen, select (1) “Read DTCs”.

 

  1. DTC Type screen; select (1) “Active” record any DTCs.

 

  1. DTC Type screen; select (2) “Stored” record any DTCs.

 

  1. No DTCs detected; page back to Exit.

 

  • If there are no ORC module DTCs, continue with Step 94 of this procedure.

 

  • If there are ORC module DTCs, make repairs to the ORC module as required, then continue with Step 94 of this procedure.

 

NOTE:  If after completing this recall the airbag warning light is still illuminated, the cost to make additional repairs to other airbag system components is the responsibility of the vehicle owner.

 

  1. Turn the ignition to the “OFF” position.

 

  1. Disconnect the wiTECH MicroPod II from the vehicle.

 

  1. Remove the battery charger from the vehicle.

 

  1. Position the battery access cover located in the trunk then install and tighten the five screws securing the cover (Figure 1).

 

  1. Install the lower carpet to the trunk area.

 

  1. Close the rear deck lid.

 

  1. Reset the clock on the radio.

 

  1. Return the vehicle to the customer.

 

  1. Ensure the original ORC module has been rendered unusable and discard.

 


2 Affected Products

Vehicle

MAKE MODEL YEAR
DODGE VIPER 2005-2006

 


10 Associated Documents

Recall Quarterly Report #1, 2020-1

RCLQRT-19V885-1863.PDF 211.132KB

RCLQRT-19V885-1863

 


Remedy Instructions and TSB

RCRIT-19V885-0322.pdf 2470.826KB

RCRIT-19V885-0322

 


ISSUED Owner Notification Letter(Part 577)

RCONL-19V885-8006.pdf 517.046KB

RCONL-19V885-8006

 


Recall Quarterly Report #2, 2020-2

RCLQRT-19V885-8821.PDF 211.231KB

RCLQRT-19V885-8821

 


Manufacturer Notices(to Dealers,etc) – 12/13/2019 New Safety Recall Advanced Communication – VE4

RCMN-19V885-3746.pdf 97.266KB

RCMN-19V885-3746

 


Manufacturer Notices(to Dealers,etc) – 12/19/2019 New Safety Recall Advanced Communication – VE4

RCMN-19V885-8561.pdf 99.869KB

RCMN-19V885-8561

 


Defect Notice 573 Report

RCLRPT-19V885-7177.PDF 214.082KB

RCLRPT-19V885-7177

 


Recall Acknowledgement

RCAK-19V885-4908.pdf 243.9KB

RCAK-19V885-4908

 


Recall Quarterly Report #3, 2020-3

RCLQRT-19V885-6566.PDF 211.321KB

RCLQRT-19V885-6566

 


ISSUED Renotification Notice

RCRN-19V885-1295.pdf 138.021KB

RCRN-19V885-1295

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=19V885&docType=RCL

 


 

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  • 【Tips:】 Recommend to contact us to get quick response if you have any issues. Device already registered please contact us with device SN to get new activation code. When you met the device charge extra fee, please clean the cookies in setting and sign out app, then re-log in all the software will be available for free. Message us on Amazon or mail to support@kingbolen. com. Thinkdiag comes with 15 Reset functions one year free.
  • 【15+ Maintenance Functions】Thinkcar Thinkdiag Scanner has 15 reset functions menu and more maintenance function under the exact car menu: Oil Reset, ABS Bleeding, Injector coding, SAS Reset, TPMS Reset, BMS Reset, Reset Gearbox, AFS Reset, SUNROOF, Break Reset, Suspension Rest, Elec. Throttle Relearn, SEAT Calibration, Key Coding etc. Thinkdiag is a professional diagnostic tool for mechanics. ECU coding is not suitable for every car modules, please check with us.
  • 【All Vehicle Systems Bluetooth OBD2 Scanner】 Thinkdiag OBD2 Scanner supports all Systems diagnostic function, it can read/clear fault codes, read live data, read control module information, actuation tests and maintenance functions for ECM, BCM, SRS, TCM, BMS, TPMS, SAS, A/C system etc... It works with most car models after 1996 year of 120+ car brands, All software with 1 year free update, much valuable than other scanners in the market.
  • 【Bi-Directional Test + ECU Coding】 Thinkdiag car code reader actuates solenoids and actuators for active testing, send commands to systems/components to test their working status, without using the vehicle controls which saves much time to identify malfunction causes. ECU CODING allows you to match the replaced components with ECU, flash hidden functions for BMW, GM, Benz etc. No matter you are private owner or professional technician, Thinkdiag is a powerful and handy scanner tool.
  • 【Intelligent Diagnostic Tool with Auto-VIN】Thinkdiag Bluetooth OBD2 scanner makes your smart device become a professional vehicle diagnostic tool, it compatible with android and ios system. Auto-VIN function supports the Thinkdiag identifies most car models automatically. Full system Vehicle health report will be automatically created after diagnosis, report can be shared. Live Data Stream combined Graphing+Data Record better for monitoring vehicle performance and analyze the abnormal parameter.
SaleBestseller No. 8
2023 Newest Elite LAUNCH CRP123 OBD2 Scanner Engine/ABS/SRS/Transmission Car Diagnostic Tool, ABS Code Reader, SRS Scan Tool, Lifetime Free Update Scan Tool
  • 🎁 Conact Seller to Get Free Gift 🎁 Same Function as LAUNCH CRP123E 🎁 Fast Delivery by Amazon🎁 Lifetime Free Update🎁 5 YEARS Warranty.
  • [Engine/ABS/SRS/Transmission Diagnostic Tool]----The crp123 obd2 scanner is perfect balance of power and affordability, providing the ability to view preset, or user defined, live data streams for ENGINE, AT, ABS and SRS data, the ability to graph, record, replay and print data, read and resets codes for engine/abs/srs/transmission system.
  • [Full OBDII Functions Code Reader]----LAUNCH CRP123 scan tool supports all 10 modes of OBDII standard to ensure complete, accurate, system diagnosis. Read and Clear DTCs, do smog tests , I/M readiness and O2 sensor tests, Mode 06 EVAP system test, Mode 08 on-board test component test. And OBDII Code lookup tool and acronym database to assist and speed diagnosis and repair time.
  • [Live Data Graphing + Read/Record/Playback Data stream + Lifetime Free Update] Live Data Graphing ,more intuitive to know your vehicle’s problem. Large size Color Screen; Print Function; Print the diagnose result easily; With user manual and register & update tutorial video uploaded in the link by us, you can look up it anytime by ONE-CLICK. Lifetime free update by windows.
  • [Extensive Vehicle Coverage + 9 Languages]----The LAUNCH CRP123 reads data from ENGINE, TRANSMISSION, ABS and SRS systems from Asian, US and European manufacturers. Coverage includes Suzuki, Honda, Mitsubishi, Nissan, Toyota, Mazda, Hyundai, Kia, Subaru, Infiniti, Lexus, Acura, Isuzu, Ford, GM, Chrysler, Benz, BMW, VW, Opel, Volvo, Fiat, Land Rover, Seat, Skoda, Audi, Porsche, Saab, Jaguar and many others. Support 9 different languages.
Bestseller No. 9
FOXWELL NT301 OBD2 Scanner Live Data Professional Mechanic OBDII Diagnostic Code Reader Tool for Check Engine Light
  • 【Vehicle CEL Doctor】The NT301 obd2 scanner enables you to read DTCs, access to emissions readiness status, turn off CEL(check engine light) or MIL, reset monitor, read live data and retrieve VIN of your vehicle.
  • 【Accuracy & Streams】Live data graphing and logging. Accurately read error codes for most Worldwide cars, SUVs, light trucks and 12V diesels equipped with Obd2. Graphing live vehicle sensors data allows you to focus on any suspicious data and trend.
  • 【Worthy to Own】Recommended by Mechanic Scotty Kilmer on Youtube. Codes analysis and Printer compatible. Unique PATENTED design, 2.8" color screen, Free Lifetime Update and 1-year seller assurance with EXCLUSIVE tech and service team.
  • 【Smog Check Helper】Read/Erase and I/M readiness hotkeys make it easy to use the car computer reader right out of the package. Red-Yellow-Green Leds and build-in speaker indicate the readiness status for confident e-missions test.
  • 【Home Necessity】Open to global customers. No battery required, NT301 obd scanner is charged directly from the 16pin DLC in your vehicle. It is recommended as a necessity in your toolbox and one of the best gifts for Home and Autoshop Mechanics.
Bestseller No. 10
BlueDriver Bluetooth Pro OBDII Scan Tool for iPhone & Android
  • [Pro OBD2 Scanner] - BlueDriver is the easiest way to scan and understand your vehicle like a professional mechanic. Read and clear your car’s trouble codes and check engine light.
  • [Read & Clear All The Codes] - BlueDriver's enhanced vehicle diagnostics gives you access to information normally available only to mechanics on their OBD2 scan tools. Now you can read and clear ABS, Airbag, SRS, TPMS codes, and many more.
  • [Get The Right Fix] - Much more than a car code reader, BlueDriver is a diagnostic tool. Get unlimited specific repair reports containing possible causes, reported fixes, and more for virtually every vehicle make and model.
  • [Wireless & Bluetooth Enabled] - Say goodbye to wires. BlueDriver connects with Bluetooth via your phone/tablet to a sensor that plugs into your car's OBDII port. Get all of the capabilities of an expensive code reader & scan tool without any annoying wires.
  • [User-Friendly App and Repair Videos] - BlueDriver gives you more ways to scan and fix your vehicle. Our iOS & Android app connects you to a large database of repair videos with step-by-step directions of repairs.

Last update on 2023-01-19 / Affiliate links / Images from Amazon Product Advertising API

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