Safety Recall VE4 – Occupant Restraint Control Module – 2005-2006 Dodge Viper

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December 12, 2019 NHTSA CAMPAIGN NUMBER: 19V885000

Inadvertent Air Bag Deployment

The unexpected deployment of the air bags and/or seat belt pretensioners increase the risk of injury and a crash.

 

NHTSA Campaign Number: 19V885

Manufacturer Chrysler (FCA US LLC)

Components AIR BAGS, SEAT BELTS

Potential Number of Units Affected 3,329

 

Summary

Chrysler (FCA US LLC) is recalling certain 2005-2006 Dodge Viper vehicles. The Occupant Restraint Control (ORC) module may inadvertently deploy the air bags and/or seat belt pretensioners.

 

Remedy

Chrysler will notify owners, and dealers will replace the ORC module, free of charge. The recall began February 5, 2020. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler’s number for this recall is VE4.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Vehicle has a Recall

 


February 2020

Dealer Service Instructions for:

Safety Recall VE4 / NHTSA 19V-885 Occupant Restraint Control Module

 

Remedy Available

2005-2006 (ZB) Dodge Viper

 

NOTE:  Some vehicles above may have been identified as not involved in this recall and therefore have been excluded from this recall.

IMPORTANT: Some of the involved vehicles may be in dealer used vehicle inventory. Dealers should complete this recall service on these vehicles before retail delivery. Dealers should also perform this recall on vehicles in for service. Involved vehicles can be determined by using the VIP inquiry process.

 

Subject

The Occupant Restraint Control (ORC) module on about 3,300 of the above vehicles may inadvertently deploy the airbags and/or seat belt pretensioners. The airbag warning light may or may not precede an inadvertent deployment of the airbags and/or seat belt pretensioners. Airbags or pretensioners that unexpectedly deploy may cause injury or can cause a vehicle crash without prior warning.

 

Repair

The ORC module must be replaced on all involved vehicles.

 

Alternate Transportation

Dealers should attempt to minimize customer inconvenience by placing the owner in a loaner vehicle if the vehicle must be held overnight.

 

Parts Information

Description Part Number
ORC Module CBSZR068AA

 

Parts Return

No parts return required for this campaign.

 

Special Tools

NOTE: For DRB III Enhanced Emulator and TechTOOLS requirements and troubleshooting, consult the wiTECH Knowledge Base from the wiTECH 2.0 menu.

 

The following special tools are required to perform this repair:

➢ NPN wiTECH MicroPod II
➢ NPN Laptop Computer
➢ NPN wiTECH 1.0 Software
➢ NPN DRB III Enhanced Emulator Tool Software

 

Service Procedure

 

WARNING: DISCONNECT AND ISOLATE THE NEGATIVE BATTERY CABLE AT THE NEGATIVE BATTERY POST BEFORE BEGINNING AIRBAG SYSTEM COMPONENT REMOVAL OR INSTALLATION PROCEDURES.  THIS WILL DISABLE THE AIRBAG SYSTEM. FAILURE TO DISCONNECT THE BATTERY COULD RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL INJURY.

 

WARNING: ALLOW THE SYSTEM CAPACITOR TO DISCHARGE FOR TWO MINUTES BEFORE REMOVING ANY AIRBAG COMPONENTS.

 

  1. Roll down both windows.

 

  1. Open the rear deck lid.

 

  1. Remove the lower carpet from the trunk area to expose the battery compartment cover.

 

  1. Remove and save five screws and the battery access cover located in the trunk (Figure 1).

 

  1. Disconnect and isolate the negative cable from the battery (Figure 2).

 

WARNING: wait two minutes for the airbag system reserve capacitor to discharge before beginning any airbag system or instrument panel component service.

 

  1. Use a trim stick to carefully release the center console bezel retaining clips (Figure 3).

 

  1. Reach under the center console bezel to release the two window switch electrical connectors (Figure 4).

 

  1. Slide the boot over the park brake lever handle while raising the rear edge of the center console bezel (Figure 4).

 

  1. Reach under the center console bezel to disconnect the cigar lighter electrical connector (Figure 4).

 

  1. Reach under the center console bezel to loosen the jam nut that retains the gear shift lever to the transmission shifter shaft (Figure 5).

 

  1. Unscrew the gear shift lever from the transmission shifter shaft.

 

  1. Remove the center console bezel and gear shift lever as an assembly.

 

  1. Remove the seven screws securing the instrument panel center stack bezel (Figure 6).

 

  1. Carefully pull the center stack bezel with HVAC control panel forward to access electrical connectors (Figure 6).

 

  1. Disconnect the electrical connectors from the back of the HVAC control panel and engine  start button.

 

  1. Remove the center stack bezel and HVAC control panel as an assembly.

 

  1. Using a trim stick, release the retaining clips and remove the door sill opening scuff plate (1) (Figure 7).

 

  1. Remove the screw (2) from the cowl side trim panel (Figure 7).

 

  1. Remove the two push pin fasteners (3) from the cowl side trim panel (Figure 7).

 

  1. Remove the cowl side trim panel (4) (Figure 7).

 

  1. Remove two screws then release the retaining clips securing the left side steering column cover (Figure 8).

 

  1. If equipped, disconnect the adjustable pedal switch electrical connector from the left side steering column cover (Figure 8).

 

  1. Remove the left side steering column cover from the vehicle (Figure 8).

 

  1. Remove the four nuts securing the steering column to the cross car beam (Figure 9).

 

  1. Carefully lower the steering column for access to the instrument cluster bezel (Figure 10)

 

  1. Using a trim stick, remove the left side speaker grill from the instrument panel (Figure 11).

 

  1. Remove the three screws (two left side of steering column and one right side of steering column) securing the instrument  cluster bezel (Figure 12).

 

  1. Remove the two screws from the center console securing the instrument cluster bezel (Figure 12).

 

  1. Release the instrument cluster bezel retaining clips then tilt the bezel rearward away from the instrument panel while disconnecting the air vent (Figure 12).

 

  1. Release the wire harness retainer from the instrument cluster bezel then remove the bezel from the vehicle (Figure 12).

 

  1. Remove four screws securing the radio to the instrument panel (Figure 13).

 

  1. Carefully pull the radio out of the instrument panel. Disconnect the antenna wire and the electrical connector from the back of the radio. Then remove the radio from the vehicle (Figure 14).

 

  1. Remove five screws securing the gauge cluster to the instrument panel (Figure 15).

 

  1. Carefully pull the gauge cluster away from the instrument panel and disconnect the two electrical connectors from the back of the gauge cluster. Then remove the gauge cluster from the vehicle (Figure 16).

 

  1. Remove five screws securing the instrument panel frame to the cross car beam and air duct (Figure 17).

 

  1. Open the glove box then remove the two screws securing the left side glove box surround to the instrument   panel (Figure 18).

 

  1. Release the wire harness retainer from the floor stud (Figure 19).

 

  1. As necessary for access to the ORC module, carefully reposition any wire harnesses located near the ORC module (Figure 20).

 

  1. Disconnect the yellow electrical connectors from the ORC module (Figures 20 and 21).

 

  1. Remove and save the ORC module mounting bolts (Figure 22).

 

  1. Slide the ORC module to the left to remove from the instrument panel.

 

  1. Destroy, and discard the original ORC module.

 

  1. Install the new ORC module.

 

  1. Install the ORC module mounting bolts. Tighten the bolts to 11 N·m (95 in. lbs.) (Figure 22).

 

  1. Connect the yellow electrical connectors to the ORC module (Figures 20 and 21).

 

NOTE: The ORC module yellow electrical connectors are marked (A) for Driver side and (B) for Passenger side.  The ORC module wire harness is also marked with (D) for Driver side and (P) for Passenger side (Figure 21).

 

  1. Secure the wire harness retainer to the floor stud (Figure 19).

 

  1. Install the two screws securing the left side glove box surround to the instrument panel then close the glove box door (Figure 18).

 

  1. Install the five screws securing the instrument panel frame to the cross car beam and air duct (Figure 17).

 

  1. Connect the two electrical connectors to the back of the gauge cluster then install the gauge cluster to the instrument panel (Figure 16).

 

  1. Install the five screws securing the gauge cluster to the instrument panel (Figure 15).

 

  1. Connect the antenna wire and electrical connector to the back of the radio then install the radio to the instrument panel (Figure 14).

 

  1. Install the four screws securing the radio to the instrument panel (Figure 13).

 

  1. Secure the wire harness retainer to the instrument cluster bezel and align the air duct while positioning the bezel to the instrument panel (Figure 12).

 

  1. Engage the instrument cluster bezel retaining clips securing the bezel to the instrument panel (Figure 12).

 

  1. Install the two screws securing the instrument cluster bezel to the center console (Figure 12).

 

  1. Install the three screws (two left side of steering column and one right side of steering column) securing the instrument cluster bezel (Figure 12).

 

  1. Install the left side speaker grill to the instrument panel (Figure 11).

 

  1. Raise the steering column to the cross car beam then install the four nuts securing the steering column. Tighten the nuts to 17 N·m (150 in. lbs.) (12.5 ft. lbs.) (Figure 10).

 

  1. If equipped, connect the adjustable pedal switch electrical connector to the left side steering column cover (Figure 8).

 

  1. Position the left side steering column cover to the instrument panel (Figure 8).

 

  1. Engage the retaining clips securing the left side steering column cover to the instrument panel (Figure 8).

 

  1. Install the two screws securing the left side steering column cover to the instrument panel (Figure 8).

 

  1. Position the cowl side trim panel (4) to the vehicle (Figure 7).

 

  1. Install the two push pin fasteners (3) securing the cowl side trim panel (Figure 7).

 

  1. Install the screw (2) securing the cowl side trim panel (Figure 7).

 

  1. Position the door sill opening scuff plate (1) to the vehicle then engage the retaining clips (Figure 7).

 

  1. Center stack bezel, connect the electrical connectors to the back of the HVAC control panel and engine start button.

 

  1. Position the center stack bezel to the instrument panel (Figure 6).

 

  1. Install the seven screws securing the center stack bezel to the instrument panel (Figure 6).

 

  1. Position the center console bezel and gear shift lever as an assembly to the center console.

 

  1. Screw the gear shift lever onto the transmission shifter shaft.

 

NOTE: Be sure that the gear shift lever knob gear shift pattern indicator is correctly orientated before tightening the jam nut.

 

  1. Reach under the center console bezel to tighten the jam nut that retains the gear shift lever to the transmission shifter shaft (Figure 5).

 

  1. Reach under the center console bezel to connect the cigar lighter electrical connector (Figure 4).

 

  1. Slide the boot over the park brake lever handle while lowering the rear edge of the center console bezel (Figure 4).

 

  1. Reach under the center console bezel to connect the two window switch electrical connectors (Figure 4).

 

NOTE: The window switch electrical harness is marked (LT) for Left Side window switch and (RT) for Right Side window switch.

 

  1. Carefully engage the retaining clips securing the center console bezel to the center console (Figure 3).

 

  1. Ensure that the park brake lever handle boot is properly positioned on the park brake lever handle (Figure 4).

 

  1. With the battery negative cable disconnected, connect the wiTECH MicroPod II to the Data Link Connector.

 

  1. Place the ignition in the “RUN” position.

 

  1. Exit vehicle with the scan tool.

 

  1. Open the wiTECH Diagnostic application.

 

  1. Enter your “User id” and “Password” and your “Dealer Code”, then select “Sign In” at the bottom of the screen.  Click “Accept”.

 

  1. After checking that no one is inside the vehicle, connect the negative cable to the battery (Figure 2).

 

  1. Install a battery charger and verify that the charging rate provides 13.0 to 13.5 volts. Do not allow the charger to time out during the flash process.  Set the battery charger timer (if so equipped) to continuous charge.

 

NOTE:  Use an accurate stand-alone voltmeter.  The battery charger volt meter may not be sufficiently accurate.  If voltage reading is too high, apply an electrical load by activating the park or headlamps and/or HVAC blower motor to lower the voltage.

 

  1. Launch the connection wizard screen then select “Launch DRBIII Enhanced” at bottom right side of the screen.

 

  1. Click on the box to accept the wiTECH EULA software license agreement then click “Continue”.

 

  1. From “Main Menu” Select (1) “DRB III Standalone”.

 

  1. Under heading “Stand-Alone Main Menu”, select (1) “1998-2010 Diagnostics”.

 

  1. Select (1) “ALL (Except Below)”.

 

  1. Select (6) “Passive Restraints”.

 

  1. Select Restraint System screen; select (1) “Airbag”.

 

  1. Select Function screen, select (1) “Read DTCs”.

 

  1. DTC Type screen; select (1) “Active” record any DTCs.

 

  1. DTC Type screen; select (2) “Stored” record any DTCs.

 

  1. No DTCs detected; page back to Exit.

 

  • If there are no ORC module DTCs, continue with Step 94 of this procedure.

 

  • If there are ORC module DTCs, make repairs to the ORC module as required, then continue with Step 94 of this procedure.

 

NOTE:  If after completing this recall the airbag warning light is still illuminated, the cost to make additional repairs to other airbag system components is the responsibility of the vehicle owner.

 

  1. Turn the ignition to the “OFF” position.

 

  1. Disconnect the wiTECH MicroPod II from the vehicle.

 

  1. Remove the battery charger from the vehicle.

 

  1. Position the battery access cover located in the trunk then install and tighten the five screws securing the cover (Figure 1).

 

  1. Install the lower carpet to the trunk area.

 

  1. Close the rear deck lid.

 

  1. Reset the clock on the radio.

 

  1. Return the vehicle to the customer.

 

  1. Ensure the original ORC module has been rendered unusable and discard.

 


2 Affected Products

Vehicle

MAKE MODEL YEAR
DODGE VIPER 2005-2006

 


10 Associated Documents

Recall Quarterly Report #1, 2020-1

RCLQRT-19V885-1863.PDF 211.132KB

RCLQRT-19V885-1863

 


Remedy Instructions and TSB

RCRIT-19V885-0322.pdf 2470.826KB

RCRIT-19V885-0322

 


ISSUED Owner Notification Letter(Part 577)

RCONL-19V885-8006.pdf 517.046KB

RCONL-19V885-8006

 


Recall Quarterly Report #2, 2020-2

RCLQRT-19V885-8821.PDF 211.231KB

RCLQRT-19V885-8821

 


Manufacturer Notices(to Dealers,etc) – 12/13/2019 New Safety Recall Advanced Communication – VE4

RCMN-19V885-3746.pdf 97.266KB

RCMN-19V885-3746

 


Manufacturer Notices(to Dealers,etc) – 12/19/2019 New Safety Recall Advanced Communication – VE4

RCMN-19V885-8561.pdf 99.869KB

RCMN-19V885-8561

 


Defect Notice 573 Report

RCLRPT-19V885-7177.PDF 214.082KB

RCLRPT-19V885-7177

 


Recall Acknowledgement

RCAK-19V885-4908.pdf 243.9KB

RCAK-19V885-4908

 


Recall Quarterly Report #3, 2020-3

RCLQRT-19V885-6566.PDF 211.321KB

RCLQRT-19V885-6566

 


ISSUED Renotification Notice

RCRN-19V885-1295.pdf 138.021KB

RCRN-19V885-1295

 


Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=19V885&docType=RCL

 


 

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  • [🔥🔥4 Car System Code Reader] The TOPDON OBD2 scanner accesses 4 systems: 🚩Engine/ABS/SRS/Transmission. It identifies the ECU version, pull DTCs with 4-in-1 graphic live data and DTC explanation to identify issues, erase DTCs to turn off the warning lights after repair (For cars made in 2005 and newer). In order to help you extend the lifespan of your vehicle while improving performance, this code reader also includes all obd2 test modes to solve the major concerns for all vehicles.
  • 🚗[User-Oriented TOPDON OBD2 Scanner] With this scan tool's touchscreen and rubberized buttons, you may easily navigate through menus or process while following a logical path even when wearing gloves. With 16GB on-board memory, the scanner enables for the recording of several diagnostic reports, which can be shared via email and printed for review. Along with this, you can 🚩upgrade your software for free for lifetime with one-touch over Wi-Fi for that help update the features and expanding car coverage.
  • 🚗[Multiple Functions] The Smart AutoVIN of this TOPDON OBD2 scanner keeps track of your manual selections for vehicle make, model, and year and directs you to the suitable diagnostics. 🚩Max 4 Live Data streams integrated for much easier data processing. Diagnostic feedback online with this diagnostic tool to help you get tough repair operations well-completed. Real-time car battery voltage monitoring identifies probable vehicle defects.
SaleBestseller No. 8
ZMOON ZM201 Professional OBD2 Scanner Diagnostic Tool, Enhanced Check Engine Code Reader with Reset OBDII/EOBD Car Diagnostic Scan Tools for All Vehicles After 1996, 2023 Upgraded
  • ✔Full OBDII Modes Scanner for Car: As professional car scanner, ZM201 has all the OBD2 functions you need.🔎Read & clear codes, 💡turn off engine light or MIL, ❄view freeze frame, 📋read I/M readiness, 🚕retrieve vehicle VIN, 🔋battery voltage test, 📈live data stream (with graphing display), ✅built-in 35901 DTCs, O2 sensor test, onboard monitoring mode, and perform component testing etc.
  • ✔Enhanced OBD2 Scanner Diagnostic Tool: Live data and DTC replay combined with printing function, you can connect it to a computer for fault data printing, prevent auto repair shops from charging randomly, save money and time. ZM201 obd scanner also comes with free-lifetime software updates, ensuring you always have the latest features and improvements.
  • ✔35,901 DTC Lookup: ZM201 car code reader built-in 35,901 DTCs, the old model obd2 usually only have 3,000-10,000. So the ZM201 car scanner has a huge advantage, which means that this obd2 scanner can better help diagnose and solve your vehicle faults. This is a great option if you want to replace or upgrade an existing car scanner.
  • ✔Compatible with 98% Vehicles: ZM201 OBD2 scanner for car is compatible with most cars after 1996(USA)/2002(EU)/2008(Asia). If your car has an OBD2 port (16Pin), and the production time meets the above timeline, then your vehicle is compatible. But it is not compatible with new energy vehicles, hybrid vehicles, and models that do not comply with the OBD2 protocol.
  • ✔Convenient Shortcut Functions: The addition of shortcut keys enhances the user experience. Pressing F1 enables you to quickly retrieve trouble codes, while F2 provides instant access to I/M readiness information. We've also introduced left and right navigation buttons (the previous model had only up and down buttons), making operation even more convenient.
SaleBestseller No. 9
XTOOL D7 Bidirectional Scan Tool: 2024 Newest Automotive Scanner Diagnostic Tool with ECU Coding, Active Tests, All System Scan, 36+ Resets, Crankshaft Relearn, Android 10, 3-Year Updates
  • 【SAVE UP TO $500 PER YEAR WITH THIS AWESOME CAR SCANNER DIAGNOSTIC TOOL】The 2024 version of XTOOL D7 OBD2 Scanner enhanced features and vehicle coverage, optimized battery performance, even 4000mAh can last a day, making this already cost-effective tool worth every penny even more! It covers functions that only advanced scan tools have, such as ✔ECU Coding ✔Bidirectional Controls, ✔Key Programming, ✔Advanced Resets, Relearns, Initializations, Adaptations, etc ✔OE Level Full Systems Diagnostics.
  • 【FULL BI-DIRECTIONAL CONTROLS/ACTIVE TESTS】XTOOL D7 is a full bidirectional scan tool, allows sending commands to the ECUs to perform active tests, like EVAP Tests, A/C Clutch Test, Fuel Injector Test, window, door, sunroof test etc. This bidirectional control scanner is a must have tool for every auto technicians and mechanics at a budget and definitely should be included in your home tool arsenal.
  • 【36+ SERVICES & RESETS, RELEARNS, CALIBRATIONS, ADAPTATIONS, INITIALIZATIONS】XTOOL D7 car computer diagnostic tool has packed almost all tasks of a professional automotive scan tool. It can perform Oil Reset, EPB, SAS Calibration, Injector Coding, ABS Bleed, Crank Relearn, Power Balance, Idle Relearn, ABS Initialization, Window Initialization, HVAC Calibration, etc. *Special functions do NOT work on all cars. Send the VIN and function to🚘 xtoolofficial @ hotm ail co m 🚘to check compatibility.
  • 【OE LEVEL FULL SYSTEMS DIAGNOSTICS & UP TO 8 PIDS GRAPHING】XTOOL D7 is a full system diagnostic scanner as it can scan all available car systems to ✔read/clear codes, ✔view live data stream and up to 8-In-1 graphing ✔data export & data view, ✔ retrieves freeze-frame, ✔perform active tests ✔special functions to check the status of vehicle modules, providing you with a dealership-Level diagnosis, getting accurate and in-depth diagnosis over all automotive systems.
  • 【150+ MODELS, 10000+ CAR COVERAGE & 16 LANGUAGES】D7 is a comprehensive diagnostic tool, help you to troubleshoot car issues fast for 99% US, European, Asian auto makes. ✔ With frequent updates and optimizations allow D7 to cover more vehicles to meet your needs. ✔ Multilingual menu allows auto mechanics around the world to use it without language barriers. 🚘Note: Kindly send us the S/N of the device to authorize new language updates before changing the menu language.
Bestseller No. 10
OTOFIX D1 Lite Bidirectional Scan Tool with 2-Year Updates, 2024 Newest All System Automotive Diagnostic Scanner, 38+ Reset Services, Key Programming, Active Test, CANFD&DOIP, Auto VIN
  • 🎄🏆【2024 TOP OBD2 Scanner Diagnostic Tool】OTOFIX D1 Lite wireless obd2 scanner has upgraded hardware configuration and car coverage. The newly upgraded D1 Lite with 🔥OS Android 9.0🔥1.5Ghz 4 core high efficiency processor🔥2GB RAM+64GB ROM large storage🔥5800mAh large battery, more stable and longer lasting diagnostics🔥 38+ Reset🔥action tests🔥full system diagnostic🔥Supports MV105 endoscope🔥21+ Language Supports🔥100000+ vehicle coverage to meet all your daily maintenance needs.
  • 🎄👍【Bi-Directional Control / Active Test】D1 Lite obd2 scanner has bidirectional control(worth $300+), which is the most beloved feature among mechanic. If your headlights or car windows are broken, going to a repair shop will cost a lot of money. You can use D1 Lite to send execution commands to the ECU module and identify the repair status. Such as ABS, car windows, doors, valves, wipers, headlights, etc., effectively shorten diagnostic time and reduce diagnostic costs.
  • 🎄🔥【All Systems Diagnostics, In-depth Checking】This advanced OBD2 Scanner D1 Lite can perform OE-level diagnosis of all systems including engine, transmission, airbag, ABS, ESP, TPMS, immobilizer, gateway, steering, radio, and air conditioning for more than 100 brands. This diagnostic scanner supports essential functions, such as reading ECU version info, reading and clearing fault codes, and reading data streams.With just a simple click, it provides you with accurate and in-depth diagnostics.
  • 🎄🏆【38+ Reset Hot Functions】For repair workshops, holding an OTOFIX D1 Lite Auto scanner is a strong advantage over others. Its 38+ maintenance functions provide various solutions for all module repairs, including Oil Reset, TPMS Reset, Injector Coding, Suspension, Throttle Matching, etc., which will usher your repair business to a new pinnacle. Continuously updating will never make the functionality & compatibility out-of-date.
  • 🎄🏆【150+ Models, 10000+ Car Coverage & 16 Languages】D1 Lite is a comprehensive diagnostic tool, help you to troubleshoot car issues fast for 95% US, European, Asian auto makes. ✅ With frequent updates and optimizations allow D1 Lite to cover more vehicles to meet your needs. ✅ Multilingual menu allows auto mechanics around the world to use it without language barriers. 🚩Note: Kindly send us the S/N of the device to authorize new language updates before changing the menu language.

Last update on 2024-02-14 / Affiliate links / Images from Amazon Product Advertising API

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