Safety Recall Y91 Fuel Leak – 2020-2021 Alfa Romeo Stelvio & Giulia

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 Copyright 2022, FCA US LLC, All Rights Reserved (kka) Revision 1 January 2022 Dealer Service Instructions for: Safety Recall Y91 / NHTSA 21V-878 Front Fuel Delivery Line NOTE: Added part number detail and verification step in re-installation procedure. 2020 – 2021 (GA) Alfa Romeo Giulia (GU) Alfa Romeo Stelvio NOTE: This campaign applies only to the above vehicles equipped with a 2.0L and 2.9L engine. NOTE: Some vehicles above may have been identified as not involved in this recall and therefore have been excluded from this recall. The fuel sensor housing on about 12,057 of the above vehicles may crack and leak fuel. The fuel line sensor fuel leak may cause fuel starvation of the engine. Fuel starvation may result in an unexpected loss of motive power, which can cause a vehicle crash without prior warning. In rare circumstances, if the leaked fuel comes in contact with an ignition source, a fire could occur A vehicle fire can result in increased risk of occupant injury and/or injury to persons outside the vehicle, as well as property damage. Remedy Available IMPORTANT: Some of the involved vehicles may be in dealer new vehicle inventory. Federal law requires you to complete this recall service on these vehicles before retail delivery. Dealers should also consider this requirement to apply to used vehicle inventory and should perform this recall on vehicles in for service. Involved vehicles can be determined by using the VIP inquiry process. Subject Safety Recall Y91 – Front Fuel Delivery Line Page 2 Replace the front fuel delivery line on all of the above vehicles involved. Section: A. Giulia and Stelvio 2.0L – Front Fuel Delivery Line Removal Section: B. Giulia and Stelvio 2.0L – Front Fuel Delivery Line Installation Section: C. Stelvio/Giulia 2.9L – Front Fuel Delivery Line Removal Section: D. Stelvio/Giulia 2.9L – Front Fuel Delivery Line Installation Dealers should attempt to minimize customer inconvenience by placing the owner in a loaner vehicle if the vehicle must be held overnight. Part Number Description 68400640AA Line, Front Fuel Delivery (Stelvio 2.9L Engine) 68323454AA Line, Front Fuel Delivery (Giulia 2.9L Engine) 68364747AA Line, Front Fuel Delivery (Giulia AWD or Stelvio AWD/RWD 2.0L Engine) 68361423AA Line, Front Fuel Delivery (Giulia RWD 2.0L Engine) 68163848AB 1 Gallon Antifreeze/Coolant (MS-12106) No parts return required for this campaign. No special tools are required to perform this service procedure. Repair Alternate Transportation Parts Information Parts Return Special Tools Safety Recall Y91 – Front Fuel Delivery Line Page 3 A. Giulia and Stelvio 2.0L – Front Fuel Delivery Line Removal 1. Perform the fuel pressure release procedure below. 2. Open the deck lid. 3. Rotate the knobs ¼ turn on the right side trim panel and remove the panel (Figure 1). 4. Remove the fuse box cover (Figure 2). Service Procedure Figure 1 – Panel Figure 2 – Fuse Box FUSE BOX COVER TRIM PANEL KNOBS Safety Recall Y91 – Front Fuel Delivery Line Page 4 5. Locate the T-10 fuel pump relay and remove it and set aside (Figure 3). 6. Start vehicle several times until all the pressure in the fuel distribution manifolds has discharged and the vehicle will not start. 7. Lift up the compartment load floor and press the release button and disconnect the negative battery cable from the post. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector (Figure 4). NOTE: If the deck lid closes while the battery is disconnected, the rear seat may need to be removed to gain access to the auxiliary trunk release latch located in the luggage compartment. Service Procedure [Continued] Figure 3 – Fuel Pump Relay Figure 4 – Battery Negative Cable NEGATIVE BATTERY CABLE RELEASE BUTTON REAR FUSE BOX FUEL PUMP RELAY IBS Safety Recall Y91 – Front Fuel Delivery Line Page 5 8. If equipped: Remove the engine compartment cross support bar (Figure 5). 9. Using a small blade screwdriver or equivalent pry on the engine cover caps to access the engine cover fasteners and remove the cover (Figure 6). Service Procedure [Continued] Figure 5 – Engine Compartment Figure 6 – Engine Cover ENGINE COVER FASTENERS Location SUPPORT BAR Safety Recall Y91 – Front Fuel Delivery Line Page 6 10. Unlatch and disconnect the Powertrain Control Module (PCM) electrical connectors (Figure 7). 11. Remove the PCM fasteners and remove the PCM and the bracket. 12. Using a trim tool disconnect the wiring harness retaining clip attached to the engine compartment. 13. If equipped: Using a small blade screw driver or equivalent release the power distribution cover (Figure 8). Service Procedure [Continued] Figure 7 – PCM Electrical Connectors Figure 8 – Power Distribution Cover COVER RELEASE PCM ELECTRICAL CONNECTORS Safety Recall Y91 – Front Fuel Delivery Line Page 7 14. If equipped: Unfasten and disconnect the right side B+ cable from the power distribution center (Figure 9). 15. Relieve the coolant system pressure by slowly rotating the coolant overflow bottle cap. 16. Disconnect the de-gass coolant line at the coolant reservoir (Figure 10). 17. Remove the coolant reservoir fasteners and move reservoir to the aside to gain access to the fuel line electrical connector. Service Procedure [Continued] Figure 9 – Power Distribution Center Figure 10 – Coolant Reservoir COOLANT RESERVIOR LINE B+ CABLE COOLANT RESERVOIR Safety Recall Y91 – Front Fuel Delivery Line Page 8 18. Disconnect the fuel pressure/temperature sensor electrical connector (Figure 11). 19. Disconnect the fuel line from the rubber grommets. 20. Unlatch the upper fuel line by pulling up on the tab, squeeze both sides of the fuel line latch to release the fuel line (Figure 12). Service Procedure [Continued] Figure 11 – Fuel Line Pressure/Temp Sensor Figure 12 – Fuel Line Lock LOCK TAB (PULL UP TO UNLOCK) RELEASE TAB (SQUEEZE BOTH SIDE TO RELEASE) FUEL LINE PRESSURE /TEMP ELECTRICAL CONNECTOR FUEL LINE Safety Recall Y91 – Front Fuel Delivery Line Page 9 21. Unlatch the lower fuel line lock and press on the bottom of the lock to release the fuel line, remove the fuel line and DISCARD (Figure 13). 22. Proceed to section: B. Giulia and Stelvio 2.0L – Front Fuel Delivery Line Installation. Service Procedure [Continued] Figure 13 – Lower Fuel Line Lock RELEASE TAB (PRESS TO RELEASE) LOCK TAB (PULL OUT TO UNLOCK) Safety Recall Y91 – Front Fuel Delivery Line Page 10 B. Giulia and Stelvio 2.0L – Front Fuel Delivery Line Installation 1. Install the NEW front fuel supply line, connect the quick connectors and engage the lock. NOTE: Verify fuel line is fully seated and lock is engaged by slightly pulling on the fuel line and making sure it stays connected. 2. Connect the electrical connection for the fuel temperature-pressure sensor. 4. Engage the wiring in the retaining clips. 5. Connect the de-gass quick connector to the coolant reservoir. 7. If equipped: Reconnect the B+ cable to the power distribution center (Figure 9). 6. Install the Powertrain Control Module (PCM) and PCM mounting bracket and secure the fasteners. 7. Reconnect the PCM electrical connectors (Figure 7). 8. Align and install the engine cover and fasten the screws securely (Figure 6). 9. If equipped: Install the support bar and tighten the fasteners securely (Figure 5). 10. Lift up the compartment load floor and press the release button and connect the negative battery cable to the post. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector (Figure 4). NOTE: after disconnecting the 12V battery at the end of the operations, check the date and time on the display and update them if necessary. 11. Install the T-10 fuel pump relay in to the fuse box cavity. 12. Install the fuse box cover. 13. Align the trim panel to the right side trim opening and rotate the knobs ¼ turn (Figure 1). 14. Close the tailgate. 15. Start the engine and check for any fuel leaks. Service Procedure [Continued] Safety Recall Y91 – Front Fuel Delivery Line Page 11 16. Return the vehicle to the customer, for state of California residents complete the Proof of Correction Form. 17. Complete Proof of Correction Form for California Residents: This recall is subject to the State of California Registration Renewal/Emissions Recall Enforcement Program. Complete a Vehicle Emission Recall Proof of Correction Form (Form No. 81-016-1053) and supply it to vehicle owners residing in the state of California for proof that this recall has been performed when they renew the vehicle registration. Process Steps to obtain the California Proof of Correction form: a. Access the “DealerCONNECT” website. b. Select the “Service” tab. c. Under the “Publications” heading, select the “ePublishing” link. d. Sign in using your Dealer Code and Password. e. Select the “Proof of Correction form”. Service Procedure [Continued] Safety Recall Y91 – Front Fuel Delivery Line Page 12 C. Stelvio/Giulia 2.9L – Front Fuel Delivery Line Removal 1. Perform the fuel pressure release procedure below: a) Open the tailgate b) Remove the compartment load floor. c) Remove the fuse box lid. d) Remove the F83 fuse (Figure 14). 2. Start vehicle several times until all the pressure in the fuel distribution manifolds has discharged and the vehicle will not start. 3. Press the release button and disconnect the negative battery cable from the post. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector (Figure 15). NOTE: If the deck lid closes while the battery is disconnected, the rear seat may need to be removed to gain access to the auxiliary trunk release latch located in the luggage compartment. Service Procedure [Continued] Figure 15 – Battery Negative Cable NEGATIVE BATTERY CABLE RELEASE BUTTON 12V BATTERY Figure 14 – Fuse Box F83 FUSE Safety Recall Y91 – Front Fuel Delivery Line Page 13 4. Remove the belly pan. 5. Remove the left front wheel and the front wheel well housing splash shield. 6. Open the coolant drain valve and partially drain the cooling system until the right coolant reservoir is empty (Figure 16). NOTE: Do not open the drain valve if the engine is hot as there is a danger of scalding. 7. Remove the engine cover. 8. Remove the air cleaner housing and air inlet ducts. 9. Remove the coolant supply hose quick connector retainer and disconnect the hose. 10. Remove the degassing hose quick connector. 11. Remove coolant reservoir fasteners and remove the reservoir. Service Procedure [Continued] Figure 16 – Valve DRAIN VALVE Figure 17 – Coolant Reservoir DEGASS HOSE COOLANT SUPPLY HOSE Safety Recall Y91 – Front Fuel Delivery Line Page 14 12. If equipped: Disconnect the left fender electronic control module electrical connectors (Figure 18). 13. Disconnect the electrical connector from the fuel temperature-pressure sensor (Figure 19). 14. Disconnect the quick connectors and remove the front fuel supply line complete with fuel pressure-temperature sensor and DISCARD the line. 15. Proceed to section: D. Stelvio/Giulia 2.9L – Front Fuel Delivery Line Installation. Service Procedure [Continued] Figure 19 – Fuel Line FUEL TEMP/PRESSURE ELECTRICAL CONNECTOR FUEL LINE Figure 18 – Electronic Control Module ELECTRONIC CONTROL MODULE ELECTRICAL CONNECTORS Safety Recall Y91 – Front Fuel Delivery Line Page 15 D. Stelvio/Giulia 2.9L – Front Fuel Delivery Line Installation 1. Place the NEW front fuel supply line in the rubber grommets and connect the quick connectors and lock the tabs. NOTE: Verify fuel line is fully seated and lock is engaged by slightly pulling on the fuel line and making sure it stays connected. 2. Connect the electrical connector to the fuel temperature-pressure sensor. 3. Install the coolant reservoir and secure the fasteners. 4. Connect the coolant supply and degass hoses. 5. Reconnect the electronics control module electrical connectors. 6. Install the air cleaner and ducts. 7. Install the left front wheel housing splash shield and the left front tire. 8. Install the belly pan. 9. Install the engine cover. 10. Install the F83 fuse in to the fuse box cavity. 11. Install the fuse box cover. 12. Install the compartment load floor. 13. Connect the negative battery cable to the post. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector. NOTE: after disconnecting the 12V battery at the end of the operations, check the date and time on the display and update them if necessary. 14. Align and install the trim panel to the right side trim opening and rotate the knobs ¼ turn to lock in place. 15. Close the tailgate. Service Procedure [Continued] Safety Recall Y91 – Front Fuel Delivery Line Page 16 16. Fill the cooling system by following the procedure below: a) Open the bleed screws on the primary and secondary radiators (Figure 20). b) Add coolant to the reservoir until fluid starts to come out of the two bleed screws. Tighten the bleed screws. c) Install the coolant reservoir cap. d) Start and run the engine, if there is a noticeable drop in the level in the supply tank at this point, turn off the engine and open the cap very carefully and add fluid to the full mark on the reservoir. 17. Check for any fuel or coolant leaks. 18. Return the vehicle to the customer, for state of California residents complete the Proof of Correction Form. Service Procedure [Continued] Figure 20 – Cooling System Bleeder Screws PRIMARY RADIATOR BLEED SCREW SECONDARY RADIATOR BLEED SCREW NOTE: Giulia graphics shown, Stevio bleed screws are separated near the front radiator support. Safety Recall Y91 – Front Fuel Delivery Line Page 17 Complete Proof of Correction Form for California Residents: This recall is subject to the State of California Registration Renewal/Emissions Recall Enforcement Program. Complete a Vehicle Emission Recall Proof of Correction Form (Form No. 81-016-1053) and supply it to vehicle owners residing in the state of California for proof that this recall has been performed when they renew the vehicle registration. Process Steps to obtain the California Proof of Correction form: a. Access the “DealerCONNECT” website. b. Select the “Service” tab. c. Under the “Publications” heading, select the “ePublishing” link. d. Sign in using your Dealer Code and Password. e. Select the “Proof of Correction form”. Service Procedure [Continued] Safety Recall Y91 – Front Fuel Delivery Line Page 18 Claims for vehicles that have been serviced must be submitted on the DealerCONNECT Claim Entry Screen located on the Service tab. Claims paid will be used by FCA to record recall service completions and provide dealer payments. Use one of the following labor operation numbers and time allowances: Labor Operation Time Number Allowance Replace front fuel delivery line (Giulia 2.0L) 14-Y9-11-82 0.8 hours Replace front fuel delivery line (Giulia 2.9L) 14-Y9-11-83 1.3 hours Replace front fuel delivery line (Stelvio 2.0L) 14-Y9-11-84 0.9 hours Replace front fuel delivery line (Stelvio 2.9L) 14-Y9-11-85 1.4 hours Floor Plan Reimbursement 95-95-95-97 Calculate See Below Floor Plan Reimbursement represents the vehicle’s average daily allowance (see table below) multiplied by the number of days the vehicle was in dealer inventory and not available for sale. This reimbursement is limited to the number of days from the date of the stop sale to the date that the remedy was made available. Note: If the vehicle was received by your dealership (KZX date) AFTER the stop sale date, you will use the KZX date instead of the stop sale date. For this Recall, the stop sale was initiated on 11/19/2021 and the remedy was made available on 01/11/2022, therefore, the number of days cannot exceed 53 days. Vehicle Average Daily Allowance 2020 – 2021 (GU) Alfa Romeo Stelvio 2020 – 2021 (GA) Alfa Romeo Giulia NOTE: See the Warranty Administration Manual, Recall Claim Processing Section, for complete recall claim processing instructions. Completion Reporting and Reimbursement Safety Recall Y91 – Front Fuel Delivery Line Page 19 To view this notification on DealerCONNECT, select “Global Recall System” on the Service tab, then click on the description of this notification. All involved vehicle owners known to FCA are being notified of the service requirement by first class mail. They are requested to schedule appointments for this service with their dealers. A generic copy of the owner letter is attached. All involved vehicles have been entered into the DealerCONNECT Global Recall System (GRS) and Vehicle Information Plus (VIP) for dealer inquiry as needed. GRS provides involved dealers with an updated VIN list of their incomplete vehicles. The owner’s name, address and phone number are listed if known. Completed vehicles are removed from GRS within several days of repair claim submission. To use this system, click on the “Service” tab and then click on “Global Recall System.” Your dealer’s VIN list for each recall displayed can be sorted by: those vehicles that were unsold at recall launch, those with a phone number, city, zip code, or VIN sequence. Dealers must perform this repair on all unsold vehicles before retail delivery. Dealers should also use the VIN list to follow up with all owners to schedule appointments for this repair. Recall VIN lists may contain confidential, restricted owner name and address information that was obtained from the Department of Motor Vehicles of various states. Use of this information is permitted for this recall only and is strictly prohibited from all other use. If you have any questions or need assistance in completing this action, please contact your Service and Parts District Manager. Customer Services / Field Operations FCA US LLC Dealer Notification Owner Notification and Service Scheduling Vehicle Lists, Global Recall System, VIP and Dealer Follow Up Additional Information This notice applies to your vehicle, Y91/NHTSA 21V-878 YOUR SCHEDULING OPTIONS 1. RECOMMENDED OPTION Call your authorized Alfa Romeo dealership. 2. Call Alfa Romeo Premium Care at 1-866-932-3881. An agent can confirm part availability and help schedule an appointment. 3. Visit recalls.mopar.com, scan the QR code below, or download the Mopar Owner’s Companion App. Get access to recall notifications, locate your nearest dealer, and more through this website or Mopar Owner’s Companion App. You will be asked to provide your Vehicle Identification Number (VIN) to protect and verify your identity. The last eight characters of your VIN are provided above. DEALERSHIP INSTRUCTIONS Please reference Safety Recall Y91. IMPORTANT SAFETY RECALL Front Fuel Delivery Line Dear [Name], This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. FCA US has decided that a defect, which relates to motor vehicle safety, exists in certain [2020 and 2021 Model Year (GU) Alfa Romeo Stelvio and (GA) Alfa Romeo Giulia] vehicles. It is extremely important to take steps now to repair your vehicle to ensure the safety of you and your passengers. WHY DOES MY VEHICLE NEED REPAIRS? Your vehicle [1] may have been equipped with a fuel line sensor housing that may crack and leak fuel. The fuel line sensor fuel leak may cause fuel starvation of the engine. Fuel starvation may result in an unexpected loss of motive power, increasing the risk of a vehicle crash without prior warning. If the leaked fuel comes in contact with an ignition source, a fire could occur A vehicle fire can result in increased risk of occupant injury and/or injury to persons outside the vehicle, as well as property damage. HOW DO I RESOLVE THIS IMPORTANT SAFETY ISSUE? FCA US will repair your vehicle [2] free of charge (parts and labor). To do this, your dealer will replace the front fuel delivery line. The estimated repair time is about 3 hours. In addition, your dealer will require your vehicle for proper check-in, preparation, and check-out during your visit, which may require more time. Your time is important to us, so we recommend that you schedule a service appointment to minimize your inconvenience. Please bring this letter with you to your dealership. TO SCHEDULE YOUR FREE REPAIR, CALL YOUR ALFA ROMEO DEALER TODAY CALIFORNIA RESIDENTS The State of California requires the completion of emission recall repairs prior to vehicle registration renewal. Your dealer will provide you with a Vehicle Emission Recall Proof of Correction Form after the Safety Recall service is performed. Be sure to save this form since the California Department of Motor Vehicles may require that you supply it as proof that the Safety Recall has been performed. In order to ensure your full protection under the emissions warranty provisions, it is recommended that you have your vehicle serviced as soon as possible. Failure to do so could be determined as lack of proper maintenance of your vehicle. WHAT IF I ALREADY PAID TO HAVE THIS REPAIR COMPLETED? If you have already experienced this specific condition and have paid to have it repaired, you may visit www.fcarecallreimbursement.com to submit your reimbursement request online. [3] Once we receive and verify the required documents, reimbursement will be sent to you within 60 days. If you have had previous repairs performed and/or already received reimbursement, you may still need to have the recall repair performed. We apologize for any inconvenience, but are sincerely concerned about your safety. Thank you for your attention to this important matter. Customer Assistance/Field Operations FCA US LLC [Model Year and Model] VIN XXXXXXXXXXXXXXXXX LOGO VEHICLE PICTURE QR Code [1] If you no longer own this vehicle, please help us update our records. Call the FCA Recall Assistance Center at 1-800-853-1403 to update your information. [2] If your dealer fails or is unable to remedy this defect without charge and within a reasonable time, you may submit a written complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, DC 20590, or you can call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424- 9153), or go to safercar.gov. [3] You can also mail in your original receipts and proof of payment to the following address for reimbursement consideration: FCA Customer Assistance, P.O. Box 21-8004, Auburn Hills, MI 48321-8007, Attention: Recall Reimbursement. Note to lessors receiving this recall notice: Federal regulation requires that you forward this recall notice to the lessee within 10 days. Mr. Mrs. Customer 1234 Main Street Hometown, MI 48371

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This notice applies to your vehicle, Y91/NHTSA 21V-878 YOUR SCHEDULING OPTIONS 1. RECOMMENDED OPTION Call your authorized Alfa Romeo dealership. 2. Call Alfa Romeo Premium Care at 1-866-932-3881. An agent can confirm part availability and help schedule an appointment. 3. Visit recalls.mopar.com, scan the QR code below, or download the Mopar Owner’s Companion App. Get access to recall notifications, locate your nearest dealer, and more through this website or Mopar Owner’s Companion App. You will be asked to provide your Vehicle Identification Number (VIN) to protect and verify your identity. The last eight characters of your VIN are provided above. DEALERSHIP INSTRUCTIONS Please reference Safety Recall Y91. IMPORTANT SAFETY RECALL Front Fuel Delivery Line Dear [Name], This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. FCA US has decided that a defect, which relates to motor vehicle safety, exists in certain [2020 and 2021 Model Year (GU) Alfa Romeo Stelvio and (GA) Alfa Romeo Giulia] vehicles. It is extremely important to take steps now to repair your vehicle to ensure the safety of you and your passengers. WHY DOES MY VEHICLE NEED REPAIRS? Your vehicle [1] may have been equipped with a fuel line sensor housing that may crack and leak fuel. The fuel line sensor fuel leak may cause fuel starvation of the engine. Fuel starvation may result in an unexpected loss of motive power, increasing the risk of a vehicle crash without prior warning. If the leaked fuel comes in contact with an ignition source, a fire could occur A vehicle fire can result in increased risk of occupant injury and/or injury to persons outside the vehicle, as well as property damage. HOW DO I RESOLVE THIS IMPORTANT SAFETY ISSUE? FCA US will repair your vehicle [2] free of charge (parts and labor). To do this, your dealer will replace the front fuel delivery line. The estimated repair time is about 3 hours. In addition, your dealer will require your vehicle for proper check-in, preparation, and check-out during your visit, which may require more time. Your time is important to us, so we recommend that you schedule a service appointment to minimize your inconvenience. Please bring this letter with you to your dealership. TO SCHEDULE YOUR FREE REPAIR, CALL YOUR ALFA ROMEO DEALER TODAY CALIFORNIA RESIDENTS The State of California requires the completion of emission recall repairs prior to vehicle registration renewal. Your dealer will provide you with a Vehicle Emission Recall Proof of Correction Form after the Safety Recall service is performed. Be sure to save this form since the California Department of Motor Vehicles may require that you supply it as proof that the Safety Recall has been performed. In order to ensure your full protection under the emissions warranty provisions, it is recommended that you have your vehicle serviced as soon as possible. Failure to do so could be determined as lack of proper maintenance of your vehicle. WHAT IF I ALREADY PAID TO HAVE THIS REPAIR COMPLETED? If you have already experienced this specific condition and have paid to have it repaired, you may visit www.fcarecallreimbursement.com to submit your reimbursement request online. [3] Once we receive and verify the required documents, reimbursement will be sent to you within 60 days. If you have had previous repairs performed and/or already received reimbursement, you may still need to have the recall repair performed. We apologize for any inconvenience, but are sincerely concerned about your safety. Thank you for your attention to this important matter. Customer Assistance/Field Operations FCA US LLC [Model Year and Model] VIN XXXXXXXXXXXXXXXXX LOGO VEHICLE PICTURE QR Code [1] If you no longer own this vehicle, please help us update our records. Call the FCA Recall Assistance Center at 1-800-853-1403 to update your information. [2] If your dealer fails or is unable to remedy this defect without charge and within a reasonable time, you may submit a written complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, DC 20590, or you can call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424- 9153), or go to safercar.gov. [3] You can also mail in your original receipts and proof of payment to the following address for reimbursement consideration: FCA Customer Assistance, P.O. Box 21-8004, Auburn Hills, MI 48321-8007, Attention: Recall Reimbursement. Note to lessors receiving this recall notice: Federal regulation requires that you forward this recall notice to the lessee within 10 days. Mr. Mrs. Customer 1234 Main Street Hometown, MI 48371

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11/13/2021 New Safety Recall Advanced Communication – Y91 FCA US LLC (FCA US) has announced a safety recall on certain 2020 and 2021 Model Year (GU) Alfa Romeo Stelvio and (GA) Alfa Romeo Giulia vehicles. REASON FOR THIS SAFETY RECALL Some of the above vehicles may have been equipped with a fuel line sensor housing that may crack and leak fuel. The fuel line sensor fuel leak may cause fuel starvation of the engine. Fuel starvation may result in an unexpected loss of motive power, which can cause a vehicle crash without prior warning. In rare circumstances, if the leaked fuel comes in contact with an ignition source, a fire could occur A vehicle fire can result in increased risk of occupant injury and/or injury to persons outside the vehicle, as well as property damage. SERVICE ACTION FCA US will conduct a voluntary safety recall to inspect the fuel line sensor housing, and replace if needed. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 1st Quarter of 2022. We ask that you please take the time to ensure that your personnel are aware of this communication and are prepared to execute a customer friendly process for inquiries regarding involved vehicles. Customer Services Field Operations FCA US LLC

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11/19/2021 New Safety Recall Advanced Communication – Y91 FCA US LLC (FCA US) has announced a safety recall on certain 2020 and 2021 Model Year (GU) Alfa Romeo Stelvio and (GA) Alfa Romeo Giulia vehicles. VINs identified as being involved in this campaign are currently live and searchable. Stop sale is in effect for the above-identified vehicles. Vehicles impacted by a stop sale are eligible for reimbursement allowance through the Recall Floorplan Reimbursement Policy (RFPRP), which can be requested upon recall claim submission. REASON FOR THIS SAFETY RECALL Some of the above vehicles may have been equipped with a fuel line sensor housing that may crack and leak fuel. The fuel line sensor fuel leak may cause fuel starvation of the engine. Fuel starvation may result in an unexpected loss of motive power, which can cause a vehicle crash without prior warning. In rare circumstances, if the leaked fuel comes in contact with an ignition source, a fire could occur. A vehicle fire can result in increased risk of occupant injury and/or injury to persons outside the vehicle, as well as property damage. SERVICE ACTION FCA US will conduct a voluntary safety recall to inspect the fuel line sensor housing, and replace if needed. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 1st Quarter of 2022. We ask that you please take the time to ensure that your personnel are aware of this communication and are prepared to execute a customer friendly process for inquiries regarding involved vehicles. Customer Services Field Operations FCA US LLC IMPORTANT: Some of the involved vehicles may be in dealer new vehicle inventory. Federal law requires you to complete this recall service on these vehicles before retail delivery. Violation of this requirement by a dealer could result in a civil penalty of up to $21,000 per vehicle. Involved vehicles can be determined by using the VIP inquiry process.

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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-878 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Chrysler (FCA US, LLC) Submission Date : NOV 12, 2021 NHTSA Recall No. : 21V-878 Manufacturer Recall No. : Y91 Manufacturer Information : Manufacturer Name : Chrysler (FCA US, LLC) Address : 800 Chrysler Drive CIMS 482-00-91 Auburn Hills MI 48326-2757 Company phone : 1-800-853-1403 Population : Number of potentially involved : 11,419 Estimated percentage with defect : 1 % Vehicle Information : Vehicle 1 : 2020-2021 Alfa Romeo Stelvio Vehicle Type : Body Style : SUV Power Train : NR Descriptive Information : Some 2020-2021 MY Alfa Romeo Stelvio vehicles may have been equipped with a fuel line sensor housing that may crack and leak fuel. The suspect period began on September 15, 2020, when defective fuel sensors were introduced into vehicle production, and ended on May 20, 2021, when the fuel sensors from the suspect batches were no longer used in vehicle production. The suspect population was determined using part traceability and vehicle production records. Similar vehicles that are not included in the recall were built before or after the suspect period or were built with parts that were not affected. The total affected vehicles for this model is 6,916. Production Dates : SEP 15, 2020 – MAY 20, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 21V-878 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 2 : 2020-2021 Alfa Romeo Giulia Vehicle Type : Body Style : 4-DOOR Power Train : NR Descriptive Information : Some 2020-2021 MY Alfa Romeo Giulia vehicles may have been equipped with a fuel line sensor housing that may crack and leak fuel. The suspect period began on September 11, 2020, when defective fuel sensors were introduced into vehicle production, and ended on May 25, 2021, when the fuel sensors from the suspect batches were no longer used in vehicle production. The suspect population was determined using part traceability and vehicle production records. Similar vehicles that are not included in the recall were built before or after the suspect period or were built with parts that were not affected. The total affected vehicles for this model is 4,503. Production Dates : SEP 11, 2020 – MAY 25, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : The fuel line sensor fuel leak may cause fuel starvation of the engine. In rare circumstances, if the leaked fuel comes in contact with an ignition source, a fire could occur. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Fuel starvation may result in an unexpected loss of motive power, which can cause a vehicle crash without prior warning. A vehicle fire can result in increased risk of occupant injury and/or injury to persons outside the vehicle, as well as property damage. Description of the Cause : NR Identification of Any Warning that can Occur : Vehicle occupants may notice a fuel smell while the engine is running or reduced vehicle performance. Involved Components : Part 573 Safety Recall Report 21V-878 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Pressure Temperature Sensor Component Description : Engine Compartment Fuel Pipes Component Part Number : 00505493910 Supplier Identification : Component Manufacturer Name : Hutchinson Poland SP Z O O Zywiec 1 Address : Ulica Lenianka 73 34-310 Zywiec Zywiec Foreign States 34310 Country : Poland Chronology : • On October 7, 2021, Alfa Romeo Supplier Quality became aware of a potential fuel leak to the engine bay fuel bundle at the Cassino Assembly plant In Italy. • On October 11, 2021, the Cassino Assembly plant began a sorting operation by the connector production date. • On October 18, 2021, the supplier identified six suspect batches delivered to production operations. • As of November 4, 2021, FCA US LLC (“FCA US”) is aware of one customer assistance record, eight warranty claims, and zero field reports potentially related to this issue for all markets with dates of receipt ranging from March 1, 2021, to September 27, 2021. • As of November 4, 2021, FCA US is aware of zero accidents and zero injuries potentially related to this issue for all markets. • On November 4, 2021, FCA Italy S.p.A. determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected vehicles. Part 573 Safety Recall Report 21V-878 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : FCA US will conduct a voluntary safety recall of all affected vehicles to inspect the fuel line sensor housing build code, and replace if needed. FCA US has a longstanding policy and practice of reimbursing owners who have incurred the cost of repairing a problem that subsequently becomes the subject of a field action. To ensure consistency, FCA US, as part of the owner letter, will request that customers send the original receipt and/or other adequate proof of payment to the company for confirmation of the expense. How Remedy Component Differs from Recalled Component : The remedy component is a fuel line sensor with properly molded housing. Identify How/When Recall Condition was Corrected in Production : NR Recall Schedule : Description of Recall Schedule : **11/12/2021: FCA US will notify dealers and begin notifying owners on or about 01/01/2022. Planned Dealer Notification Date : JAN 01, 2022 – JAN 01, 2022 Planned Owner Notification Date : JAN 01, 2022 – JAN 01, 2022 * NR – Not Reported

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