November 12, 2021 NHTSA CAMPAIGN NUMBER: 21E094000
High Pressure Fuel Pump May Fail
An engine stall increases the risk of a crash.
NHTSA Campaign Number: 21E094
Manufacturer Chrysler
(FCA US, LLC)
Components FUEL SYSTEM, GASOLINE
Potential Number of Units Affected 4,132
Summary
Chrysler (FCA US, LLC) is recalling certain Mopar High Pressure Fuel Pumps and certain Mopar 6.7L Cummins Turbo Diesel Engines. Please see the Part 573 recall report for a full list of affected part numbers. The High Pressure Fuel Pump (HPFP) may fail, resulting in a sudden engine stall without warning.
Remedy
Dealers will repurchase the affected high pressure fuel pumps and engines, free of charge. Owner notification letters are expected to be mailed January 1, 2022. Owners may contact FCA US, LLC customer service at 1-800-853-1403. FCA US, LLC’s number for this recall is Y87.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Vehicle has a Recall
REASON FOR THIS SAFETY RECALL
Some high pressure fuel pumps (HPFPs) were improperly designed and could fail prematurely. A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle. Vehicle occupants may notice a Malfunction Indicator Lamp illuminating, a fuel leak, abnormal engine noise, or a change in drive quality. Fuel starvation may result in an unexpected loss of motive power, which can cause a vehicle crash without prior warning.
SERVICE ACTION
FCA US will conduct a voluntary safety recall on all affected parts to repurchase suspect HPFPs and engines. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 1st Quarter of 2022.
SEOCONTENT-START
11/11/2021
_____________________________________________________________________
New Safety Recall Advanced Communication – Y87
FCA US LLC has announced an equipment safety recall on certain:
Mopar High Pressure Fuel Pump 68444767AA
Mopar High Pressure Fuel Pump 68503520AA
Mopar High Pressure Fuel Pump 68503523AA
Mopar High Pressure Fuel Pump 68526413AA
Mopar High Pressure Fuel Pump 68526414AA
Mopar 6.7L Cummins Turbo Diesel Engine R3041229AA
Mopar 6.7L Cummins Turbo Diesel Engine R3041230AA
Mopar 6.7L Cummins Turbo Diesel Engine R3041231AA
Mopar 6.7L Cummins Turbo Diesel Engine R3041233AA
Mopar 6.7L Cummins Turbo Diesel Engine R3041233AB
REASON FOR THIS SAFETY RECALL
Some high pressure fuel pumps (HPFPs) were improperly designed and could fail prematurely. A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle. Vehicle occupants may notice a Malfunction Indicator Lamp illuminating, a fuel leak, abnormal engine noise, or a change in drive quality. Fuel starvation may result in an unexpected loss of motive power, which can cause a vehicle crash without prior warning.
SERVICE ACTION
FCA US will conduct a voluntary safety recall on all affected parts to repurchase suspect HPFPs and engines. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 1st Quarter of 2022.
We ask that you please take the time to ensure that your personnel are aware of this communication and are prepared to execute a customer friendly process for inquiries regarding involved vehicles.
Customer Services Field Operations
FCA US LLC
************************************************************************************************************
FCA US LLC Recall Part Number/Model Compatibility
Y87 – Ram HD 6.7L Cummins High Pressure Fuel Pump (“HPFP”) Failures
Submitted on November 12, 2021
The chart below shows the vehicle make/model/model year(s) in which the recalled components COULD be
used/installed as aftermarket or service parts. This list does not represent vehicle models or model years in
which the recalled components were used for initial vehicle production.
6.7L Cummins Engine Assembly / HPFP PART NUMBERS BY MAKE/MODEL/MODEL YEAR(S)
R3041229AA R3041230AA R3041231AA R3041233AA R3041233AB 68503520AA 68503523AA 68444767AA 68526413AA 68526414AA
2019 X X X X X X
2020 X X X
2019 X X X X X X X
2020 X X X X
2019 X X X
2020 X X X
2019 X X X X X X X
2020 X X X X
RAM 2500 PICKUP
RAM 3500 PICKUP
RAM 3500 CAB
CHASSIS
RAM 4500/5500 CAB
CHASSIS
Bosch High
Pressure Fuel
Pump
Bosch High
Pressure Fuel
Pump
Bosch High
Pressure Fuel
Pump
Bosch High
Pressure Fuel
Pump
Bosch High
Pressure Fuel
Pump
Make / Model
Model
Year
Part Number / Name / Description
6.7L Cummins
Engine
Assembly
6.7L Cummins
Engine
Assembly
6.7L Cummins
Engine
Assembly
6.7L Cummins
Engine
Assembly
6.7L Cummins
Engine
Assembly
**************************************************************************************************************
Revised 12/11/2021
_____________________________________________________________________
NOTE: Additional parts have been included to this notification.
New Safety Recall Advanced Communication – Y87
FCA US LLC has announced an equipment safety recall on certain:
Mopar High Pressure Fuel Pump 68444767AA
Mopar High Pressure Fuel Pump 68503520AA
Mopar High Pressure Fuel Pump 68503523AA
Mopar High Pressure Fuel Pump 68526413AA
Mopar High Pressure Fuel Pump 68526414AA
Mopar 6.7L Cummins Turbo Diesel Engine R3041229AA
Mopar 6.7L Cummins Turbo Diesel Engine R3041230AA
Mopar 6.7L Cummins Turbo Diesel Engine R3041231AA
Mopar 6.7L Cummins Turbo Diesel Engine R3041233AA
Mopar 6.7L Cummins Turbo Diesel Engine R3041233AB
Mopar High Pressure Fuel Pump 68563967AA
Mopar High Pressure Fuel Pump Kit (Standard Output Engine) R8545067AA
Mopar High Pressure Fuel Pump Kit (High Output Engine) R8545068AA
REASON FOR THIS SAFETY RECALL
Some high pressure fuel pumps (HPFPs) were improperly designed and could fail prematurely. A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle. Vehicle occupants may notice a Malfunction Indicator Lamp illuminating, a fuel leak, abnormal engine noise, or a change in drive quality. Fuel starvation may result in an unexpected loss of motive power, which can cause a vehicle crash without prior warning.
SERVICE ACTION
FCA US will conduct a voluntary safety recall on all affected parts to repurchase suspect HPFPs and engines. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 1st Quarter of 2022.
We ask that you please take the time to ensure that your personnel are aware of this communication and are prepared to execute a customer friendly process for inquiries regarding involved vehicles.
Customer Services Field Operations
FCA US LLC
**************************************************************************************************************
FCA US LLC Recall Part Number/Model Compatibility
Y87 – Ram HD 6.7L Cummins High Pressure Fuel Pump (“HPFP”) Failures
Submitted on December 17, 2021
The chart below shows the vehicle make/model/model year(s) in which the recalled components COULD be
used/installed as aftermarket or service parts. This list does not represent vehicle models or model years in
which the recalled components were used for initial vehicle production.
6.7L Cummins Engine Assembly / HPFP PART NUMBERS BY MAKE/MODEL/MODEL YEAR(S)
R3041229AA R3041230AA R3041231AA R3041233AA R3041233AB 68503520AA 68503523AA 68444767AA 68526413AA 68526414AA
2019 X X X X X X
2020 X X X
2019 X X X X X X X
2020 X X X X
2019 X X X
2020 X X X
2019 X X X X X X X
2020 X X X X
RAM 2500 PICKUP
RAM 3500 PICKUP
RAM 3500 CAB
CHASSIS
RAM 4500/5500 CAB
CHASSIS
Bosch High
Pressure Fuel
Pump
Bosch High
Pressure Fuel
Pump
Bosch High
Pressure Fuel
Pump
Bosch High
Pressure Fuel
Pump
Bosch High
Pressure Fuel
Pump
Make / Model
Model
Year
Part Number / Name / Description
6.7L Cummins
Engine
Assembly
6.7L Cummins
Engine
Assembly
6.7L Cummins
Engine
Assembly
6.7L Cummins
Engine
Assembly
6.7L Cummins
Engine
Assembly
68563967AA R8545067AA R8545068AA
2019 X X X
2020 X X X
2019 X X X
2020 X X X
2019 X X X
2020 X X X
2019 X X X
2020 X X X
RAM 2500 PICKUP
RAM 3500 PICKUP
RAM 3500 CAB
CHASSIS
RAM 4500/5500 CAB
CHASSIS
Part Number / Name / Description
High Pressure Fuel
Pump Service Kit
High Pressure Fuel
Pump Service Kit
High Pressure Fuel
Pump Service Kit
Make / Model Model Year
**************************************************************************************************************
Y87/NHTSA 21E-094
YOUR SCHEDULING OPTIONS
1. RECOMMENDED OPTION
Call your authorized Chrysler / Dodge / Jeep® / RAM Dealership
2. Call the FCA Recall Assistance Center at 1-800-853-1403. An agent can confirm part availability and help schedule an appointment
3. Visit recalls.mopar.com or download the Mopar Owner’s Companion App.
Get access to recall notifications, locate your nearest dealer, and more through this website or Mopar Owner’s Companion App. You will be asked to provide your Vehicle Identification Number (VIN) to protect and verify your identity.
DEALERSHIP INSTRUCTIONS
Please reference Safety Recall Y87.
IMPORTANT SAFETY RECALL
High Pressure Fuel Pump
Dear [Name],
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.
FCA has decided that a defect, which relates to motor vehicle safety, exists in certain MOPAR high pressure fuel pumps: Mopar High Pressure Fuel Pump 68444767AA, Mopar High Pressure Fuel Pump 68503520AA, Mopar High Pressure Fuel Pump 68503523AA, Mopar High Pressure Fuel Pump 68526413AA, Mopar High Pressure Fuel Pump 68526414AA, Mopar 6.7L Cummins Turbo Diesel Engine R3041229AA, Mopar 6.7L Cummins Turbo Diesel Engine R3041230AA, Mopar 6.7L Cummins Turbo Diesel Engine R3041231AA, Mopar 6.7L Cummins Turbo Diesel Engine R3041233AA, Mopar 6.7L Cummins Turbo Diesel Engine R3041233AB, Mopar High Pressure Fuel Pump 68563967AA, Mopar High Pressure Fuel Pump Kit (Standard Output Engine) R8545067AA, Mopar High Pressure Fuel Pump Kit (High Output Engine) R8545068AA.
It is extremely important to take steps now to repair your vehicle to ensure the safety of you and your passengers.
WHY DOES MY VEHICLE NEED REPAIRS?
FCA records indicate that you may have purchased a MOPAR high pressure fuel pump (HPFP) or engine assembly with an installed HPFP for your vehicle [1]. Some HPFPs were improperly designed and could fail prematurely. A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle. Vehicle occupants may notice a Malfunction Indicator Lamp illuminating, a fuel leak, abnormal engine noise, or a change in drive quality. Fuel starvation may result in an unexpected loss of motive power, which can increase the risk of a vehicle crash without prior warning.
HOW DO I RESOLVE THIS IMPORTANT SAFETY ISSUE?
The remedy for this condition is not currently available. We are making every effort to finalize the remedy as quickly as possible, and will service your vehicle free of charge (parts and labor) when the remedy is available.
FCA US will contact you again, by mail, with a follow-up recall notice when the remedy is available. Once you receive your follow-up notice, simply contact your Chrysler, Jeep®, Dodge or RAM dealer right away to schedule a service appointment [2]. Additional options for your next steps are included on the left side of this notification. We appreciate your patience.
WHAT IF I ALREADY PAID TO HAVE THIS REPAIR COMPLETED?
If you have already experienced this specific condition and have paid to have it repaired, you may visit www.fcarecallreimbursement.com to submit your reimbursement request online. [3] Once we receive and verify the required documents, reimbursement will be sent to you within 60 days. If you have had previous repairs performed and/or already received reimbursement, you may still need to have the recall repair performed.
We apologize for any inconvenience, but are sincerely concerned about your safety. Thank you for your attention to this important matter.
Customer Assistance/Field Operations
FCA US LLC
[1] If you no longer own this vehicle, please help us update our records. Call the FCA Recall Assistance Center at 1-800-853-1403 to update your information.
[2] If your dealer fails or is unable to remedy this defect without charge and within a reasonable time, you may submit a written complaint to the Administrator, National Highway
Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, DC 20590, or you can call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-
9153), or go to safercar.gov.
[3] You can also mail in your original receipts and proof of payment to the following address for reimbursement consideration: FCA Customer Assistance, P.O. Box 21-8004,
Auburn Hills, MI 48321-8007, Attention: Recall Reimbursement.
Note to lessors receiving this recall notice: Federal regulation requires that you forward this recall notice to the lessee within 10 days.
Mr. Mrs. Customer
1234 Main Street
Hometown, MI 48371
**************************************************************************************************************
SEOCONTENT-END
2 Affected Products
Equipments
| BRAND | PART NO. | PRODUCTION DATES |
| MOPAR | CUMMINS TURBO DIESEL ENG | |
| MOPAR | HIGH PRESSURE FUEL PUMP | |
7 Associated Documents
Defect Notice 573 Report
RCLRPT-21E094-5092.PDF 220.983KB
FCA US LLC Recall Part Number/Model Compatibility Y87 – Ram HD 6.7L Cummins High Pressure Fuel Pump (“HPFP”) Failures
RCMN-21E094-1313.pdf 356.833KB
Recall Acknowledgement
RCAK-21E094-1039.pdf 645.214KB
Manufacturer Notices(to Dealers,etc) – NSRAC re New Safety Recall Advanced Communication – Y87 FCA US LLC has announced an equipment safety recall on certain: Mopar High Pressure Fuel Pump 68444767AA Mopar High Pressure Fuel Pump 68503520AA Mopar High Pressure Fuel Pump 68503523AA Mopar High Pressure Fuel Pump 68526413AA Mopar High Pressure Fuel Pump 68526414AA Mopar 6.7L Cummins Turbo Diesel Engine R3041229AA Mopar 6.7L Cummins Turbo Diesel Engine R3041230AA Mopar 6.7L Cummins Turbo Diesel Engine R3041231AA Mopar 6.7L Cummins Turbo Diesel Engine R3041233AA Mopar 6.7L Cummins Turbo Diesel Engine R3041233AB
Manufacturer Notices(to Dealers,etc) – NSRAC re New Safety Recall Advanced Communication – Y87 FCA US LLC has announced an equipment safety recall on certain: Mopar High Pressure Fuel Pumps
RCMN-21E094-8878.pdf 104.785KB
Miscellaneous Document – Cummins Motor Recall Part Number-Model Compatibility
ISSUED Interim Owner Notification Letter(Part 577)
RIONL-21E094-6859.pdf 370.808KB
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