Z68 – Tire Pressure Monitor Sensors – 2022 Dodge Challenger, Charger, & Chrysler 300

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July 14, 2022 NHTSA CAMPAIGN NUMBER: 22V504000

Inoperative TPMS Sensor/FMVSS 138

Inoperative TPMS sensors will not alert the driver to low tire pressure. In addition, a TPMS warning light that is already illuminated from a failed battery sensor will mask an actual tire pressure failure issue. Either of these scenarios can result in tire failure and increase the risk of a crash.

 

NHTSA Campaign Number: 22V504

Manufacturer Chrysler (FCA US, LLC)

Components TIRES

Potential Number of Units Affected 52,340

 

Summary

Chrysler (FCA US LLC) is recalling certain 2022 Dodge Challenger, Dodge Charger, and Chrysler 300 vehicles. The Tire Pressure Monitoring System (TPMS) sensor battery may fail prematurely and cause the sensor to become inoperative. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 138, “Tire Pressure Monitoring Systems.”

 

Remedy

Dealers will inspect and replace the TPMS sensors, as necessary, free of charge. Owner notification letters were mailed August 2, 2022. Owners may contact FCA US, LLC at 1-800-853-1403. FCA US, LLC’s number for this recall is Z68.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


New Safety Recall Advanced Communication – Z68

FCA US LLC (FCA US) has announced a safety recall on certain 2022 Model Year (LA) Dodge Challenger, (LD) Dodge Charger and (LX) Chrysler 300 vehicles.

 

REASON FOR THIS SAFETY RECALL

Some of the above vehicles may have been built with a Tire Pressure Monitor System (TPMS) sensor that prematurely discharge its battery, making the TPMS sensor inoperative. If the TPMS light illuminates because the battery in the sensor prematurely discharges, it could mask an actual low tire pressure condition, possibly resulting in tire failure, which can cause a vehicle crash without prior warning.

The condition described above does not comply with Federal Motor Vehicle Safety Standard (FMVSS) No. 571.138 states that “…each vehicle must be equipped with a tire pressure monitor system” that detects “when one or more of a vehicles tire is significantly under-inflated and illuminates a low tire pressure warning telltale.” The tire pressure system in the suspect vehicles may not detect low tire pressure.

 

SERVICE ACTION

FCA US will conduct a voluntary safety recall to inspect and replace the suspect TPMS sensors as needed. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 3rd Quarter of 2022.

 


July 2022

Dealer Service Instructions for:

Safety Recall Z68 / NHTSA 22V-504 Tire Pressure Monitor Sensors

 

Remedy Available

2022 (LA) Dodge Challenger

2022 (LD) Dodge Charger

2022 (LX) Chrysler 300

 

NOTE:  Some vehicles above may have been identified as not involved in this recall and therefore have been excluded from this recall.

 

IMPORTANT:  Some of the involved vehicles may be in dealer new vehicle inventory.  Federal law requires you to complete this recall service on these vehicles before retail delivery.  Dealers should also consider this requirement to apply to used vehicle inventory and should perform this recall on vehicles in for service.  Involved vehicles can be determined by using the VIP inquiry process.

 

Subject

The Tire Pressure Monitor System (TPMS) sensors on about 52,340 of the above vehicles may prematurely discharge its battery, making the TPMS sensor inoperative. If the TPMS light illuminates because the battery in the sensor prematurely discharges, it could mask an actual low tire pressure condition, possibly resulting in tire failure, which can cause a vehicle crash without prior warning.

 

The condition described above does not comply with Federal Motor Vehicle Safety Standard (FMVSS) No. 571.138 states that “…each vehicle must be equipped with a tire pressure monitor system” that detects “when one or more of a vehicles tire is significantly under-inflated and illuminates a low tire pressure warning telltale.” The tire pressure system in the suspect vehicles may not detect low tire pressure.

 

Repair

Inspect all TPMS sensors, including the spare tire if equipped, replace any that failed the inspection procedure. Balance the tire and wheel assembly and set tire pressure according to tire pressure label located on the driver’s door opening near the striker. Road test vehicle above 15 Mph for 3 minutes to initialize the TPMS to read tire pressure on the instrument cluster.

NOTE: Police Package Option sales code TBW (Spare Tire) Equipped

 

Parts Information

Part Number Description
CSFNZ681AA Part Package
Each package contains the following components:
Quantity Description
1 Sensor, Kit

 

Special Tools

The following special tools are required to perform this repair:

➢ NPN wiTECH MicroPod IIeBay
➢ NPN Laptop Computer
➢ NPN wiTECH Software
2046300080 TPM/RKE ANALYZER

 

Service Procedure

A. TPMS Sensor Inspection Procedure.

NOTE: The TPM-RKE analyzer software must be at the latest software calibration level of DFCA1-42-10 or higher before beginning the procedure below.

  1. Using the TPM-RKE analyzer press and hold momentarily the red ON/Off button to turn ON the TPM-RKE analyzer (Figure 1).

 

  1. Press “OK” to continue (Figure 1).

 

  1. Select ‘FCA Vehicles” displayed on the screen (Figure 2).

 

  1. Select “Check TPM” (Figure 3).

 

  1. Select “Manual” displayed on the screen (Figure 4).

 

  1. Select vehicle make and the model you’re working on Challenger/Charger/Chrysler 300 (Figure 5 and 6).

 

  1. Select model year “2022” (Figure 7).

 

NOTE: 2022 Charger Spare Tire Equipped Sales Code TBW select 5 tires.

 

  1. Select “Special Field Action Test” (Figure 8).

 

  1. Using the RKE/TPM Analyzer approach each wheel independently, starting at the LF, RF, RR, LR tire and trigger the sensor to transmit by pressing on the green button with the frequency symbol and capture the sensor “ID”, “Events” counts, and the “BAT” battery voltage displayed on the tool screen (Figure 9).

 

NOTE: Spare tire equipped will have 5 ID tire location selection.

 

  1. Did the sensor respond to the RKE/TPM analyzer?
  • Yes: Proceed to step 11.
  • No: Retry capturing the sensor ID, events counts and battery voltage. If still no response TPMS sensor is defective note the wheel location of the failed sensor(s).

 

  1. Is the “BAT” Voltage 2800mV or above (Figure 9)?
  • No: Note wheel location of failed TPMS sensor and record
  • Yes: Proceed to step 12.

 

  1. Are the event counts on any of the TPM Sensors less than 8600 (Figure 9)?
  • Yes: Note wheel location of failed TPMS sensor and record
  • No: TPMS sensor PASSED

 

  1. Repeat steps 10 thru 12 on all TPMS sensors and record passed or failed including the *spare tire if equipped.

 

*NOTE: Police Package Option sales code TBW (Spare Tire)

 

  1. Proceed to replace any failed sensors, section TPMS Sensor Replacement Procedure.

 

B. TPMS Sensor Replacement Procedure.

  1. Raise and support the vehicle.

 

  1. Remove the wheel and tire assembly.

 

  1. Disassemble the tire from the wheel.

 

CAUTION: The cap used on the TPMS valve stem contains an O-ring seal to prevent contamination and moisture from entering the valve stem. Do not substitute a regular valve stem cap in its place.

 

  1. Remove the valve stem nut and remove the TPMS sensor assembly from the wheel.

 

  1. SAVE the defective TPMS sensor(s) for “Parts Return Requirement”.

 

NOTE: Installation not OK, unacceptable valve protrusion. In order to prevent damage to the valve as a result of contact with the curb, the valve must not protrude beyond the edge of the rim (1)

 

NOTE: Installation not OK, gap between the rim well base and the bottom of the tire pressure sensor > 0.079in (2mm)(2)

 

NOTE: Installation not OK, unacceptable hump protrusion because sensor is at an angle. In order to ensure that the tire can  slide over the hump during installation, a maximum protrusion of 0.098in (2.5mm) must not be exceeded (3).

 

NOTE: The valve axis and the rim hole axis must be aligned. Ensure here that the sealing element (grommet) makes contact with the sealing surface of the rim hole over its entire circumference (4).

 

NOTE: Installation OK, flat/parallel positioning of the wheel electronics module on rim well base(6).

 

NOTE: Installation OK, positioning of wheel electronics  module on rear edge in rim well base (6).

 

  1. Wipe the area clean around valve stem mounting hole in wheel. Make sure surface of wheel is not damaged.

 

  1. Insert the valve stem through the wheel observing all notes above.

 

  1. Insert a suitable tool into the cross hole of the valve head to prevent the valve body from turning.

 

  1. Install the tire pressure sensor nut and tighten to 6N∙m (53In, Lbs.) (Figure 10).

 

  1. Mount tire on wheel following tire changer manufacturer’s instructions, paying special attention to the following to avoid damaging tire pressure sensor.

a) Rotating Wheel Tire Changers – Once the wheel is mounted to the changer, position the sensor valve stem (2) approximately 280° from the head of the changer (located at 1) in a clockwise direction before rotating the wheel (also in a clockwise direction) to mount the tire. Use this procedure on both the outer and inner tire beads (Figure 11).

b) Rotating Tool Tire Changers – Position the wheel on the changer so that the sensor valve stem (1) is located approximately 210° clockwise from the installation end of the mounting/dismounting tool (2) once the tool is mounted for tire installation. Make sure the sensor is clear of the lower bead breaker area (3) to avoid damaging the sensor when the breaker rises. Rotate the tool (2) in a counterclockwise direction to mount the tire. Use this procedure on both the outer and inner tire beads (Figure 12).

 

  1. Balance all tires that have a NEW TPM sensor installed.

 

  1. Install all removed wheel and tire assembly on the vehicle and tighten the lug nuts to 176 N·m (130 ft. lbs.).

 

  1. Adjust air pressure to that listed on tire inflation pressure placard provided with vehicle (usually applied to driver’s side B-pillar). Make sure original style valve stem cap is securely installed to keep moisture out of sensor.

 

NOTE: The TPM-RKE analyzer software must be at the latest software calibration level of DFCA1-42-10 or higher before beginning the procedure below.

  1. Using the TPM-RKE analyzer press and hold momentarily the red ON/Off button to turn ON the TPM-RKE analyzer (Figure 13).

 

  1. Press “OK” to continue (Figure 13).

 

  1. Select ‘FCA Vehicles” displayed on the screen (Figure 14).

 

  1. Select “Check TPM” (Figure 15).

 

  1. Select “Manual” displayed on the screen (Figure 16).

 

  1. Select vehicle make and them model you’re working on Challenger/Charger/Chrysler 300 (Figure 17 and 18).

 

  1. Select model year “2022” (Figure 19).

 

  1. Select “Special Field Action Test” (Figure 20).

 

  1. Approach the wheel selected on the TPM-RKE tool and press the “Green Frequency” button, until the TPM sensor ID is displayed on the screen (Figure 21).

 

  1. Repeat the procedure on the remaining wheels that have a NEW TPMS sensors installed.

 

  1. Record all the TPM sensors ID’s on paper for later use.

 

  1. Connect the wiTECH micro pod II to the vehicle data link connector.

 

  1. Place the ignition in the “RUN” position.

 

  1. Open the wiTECH 2.0 website.

 

  1. Enter your “User id” and “Password” and your “Dealer Code”, then select “Sign In” at the bottom of the screen. Click “Accept”.

 

  1. From the “Vehicle Selection” screen, select the vehicle to be updated.

 

  1. From the “Action Items” screen, select the “Topology” tab.

 

  1. From the topology section select “TPM”.

 

  1. Select “Misc. Functions”.

 

  1. Select “Location of tire(Figure 22).

 

  1. Follow screen prompts, until all replacement TPM sensors ID’s have been entered.

 

  1. Clear the fault codes.

 

  1. Disconnect the wiTECH micro pod II from the vehicle data link connector.

 

  1. Road test vehicle above 15 MPH for 3 minutes to initialize the TPM sensors to read tire pressure on the instrument cluster and no low tire pressure light is illuminated.

 

  1. Return the vehicle to the customer.

 


Chronology :

  • On May 13, 2022, the FCA US LLC (“FCA US”) Technical Safety and Regulatory Compliance (“TSRC”) organization was notified of a potential issue related to TPMS sensors with a battery prematurely discharging in some 2022 MY Dodge Challenger, Dodge Charger and Chrysler 300 vehicles.
  • From May 13, 2022, through June 21, 2022, FCA US TSRC met with FCA US engineering and supplier operations to review the issue, understand the part design and the failure mode, and determine the suspect population.
  • On June 22, 2022, the FCA US TSRC organization recognized a vehicle build issue existed on certain vehicles related to the TPMS sensor battery life, potentially causing a noncompliance with FMVSS 138.
  • On July 07, 2022, FCA US determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected vehicles.

 


 


3 Affected Products

Vehicles

MAKE MODEL YEAR
CHRYSLER 300 2022
DODGE CHALLENGER 2022
DODGE CHARGER 2022

 


12 Associated Documents

Non-Compliance Notice 573 Report

RCLRPT-22V504-8859.PDF 215.974KB

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Recall Acknowledgement

RCAK-22V504-4646.pdf 689.748KB

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Manufacturer Notices(to Dealers,etc) – NSRAC re FCA US LLC (FCA US) has announced a safety recall on certain 2022 Model Year (LA) Dodge Challenger, (LD) Dodge Charger and (LX) Chrysler 300 vehicles

RCMN-22V504-0687.pdf 51.047KB

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Manufacturer Notices(to Dealers,etc) – NSRAC re FCA US LLC (FCA US) has announced a safety recall on certain 2022 Model Year (LA) Dodge Challenger, (LD) Dodge Charger and (LX) Chrysler 300 vehicles

RCMN-22V504-2466.pdf 53.588KB

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Remedy Instructions and TSB

RCRIT-22V504-9080.pdf 1092.99KB

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Remedy Instructions and TSB

RCRIT-22V504-1251.pdf 1093.587KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V504-8672.pdf 174.368KB

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Remedy Instructions and TSB

RCRIT-22V504-6106.pdf 1170.879KB

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Recall Quarterly Report #1, 2022-3

RCLQRT-22V504-6500.PDF 211.146KB

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ISSUED Renotification Notice

RCRN-22V504-0537.pdf 138.294KB

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Recall Quarterly Report #2, 2022-4

RCLQRT-22V504-2134.PDF 211.253KB

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Recall Quarterly Report #3, 2023-1

RCLQRT-22V504-2718.PDF 211.342KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V504&docType=RCL

 


 

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XTOOL TP150 TPMS Programming Tool, Universal TPMS Tire Sensor Relearn/Reset/Activate/XTOOL TS100 Sensor Programmer, Tire Pressure Monitor System Diagnostics Tool
  • ❤️The default language is English, ❤️the TPMS programming function is **ONLY SUPPORTED** for **XTOOL TS100 sensors**(Need extra purchase, purchase it together with 10% O*F*F). ⚠️If you have any language, hardware or package issues, please do not hesitate to contact xtooldirect @ outlook . c0m.
  • ✅【Top Full TPMS Services for All Cars】XTOOL TP150 TPMS diagnostics and service scan tool is an affordable and easy to use TPMS relearn & activate tool, TS100 sensor programmer for multiple vehicle manufacturers and models.It comes with the features including relearn/activate OE/Universal TPMS sensors, read real-time sensor info(sensor ID,tire pressure, temperature, battery, frequency, etc.), check OE part number, diagnose TPMS system to read & clear DTCs and turn off TPMS warning light after specific repairing, program XTOOL TS100 sensor to replace broken sensors. Makes it a worth buying tool!
  • ✅ 【TPMS Sensor Activation】XTOOL TP150 can trigger almost all 315&433MHz sensors in market like OE sensors or programmed aftermarket sensors, provides you the instructions after selecting the correct make, model and year. Allow you to retrieve the info accurately and quickly: sensor ID, pressure, temperature, battery, frequency while activating. No need to purchase separate activation tool. Note: Please come to us with VIN to check compatibility before purchase via xtool direct @ out look . c o m!
  • ✅【TPMS Sensor Relearn】Works as a professional TPMS Relearn reset tool, XTOOL TP150 offers 2 ways to relearn 99% TPMS sensors: OBD Relearn, Stationary Relearn, provides online relearning procedure for most American, Asian and European vehicles equipped with TPMS. Help to save money for drivers who owns multiple cars and get a tire issue fast solved for tire shops! Note: Please come to us with VIN to check compatibility before purchase via xtool direct @ out look . c o m!
  • ✅【XTOOL Sensors Programming Only】XTOOL TP150 TPMS sensor programmer l can replace broken sensors and program XTOOL TS100 sensors in 4 methods:1-Auto ID Generation, 2-Manual Input ID, 3-Copy ID by Activation, 4-Copy ID by OBD! Enables you to get the tire sensors programmed and avoid the hassle from dealership or repair shops! 🩸Note: Please note that TPMS programming is only for XTOOL TS100 sensors! TS100 sensors are not included in the package! (Please come to us with VIN to check compatibility before purchase via xtool direct @ out look . c o m!)
SaleBestseller No. 8
HUNBILFIN TPMS Relearn Tool for GM Auto Tire Pressure Monitor System Sensor Activation TPMS Reset Tool OEC-T5 EL-50448 for GM/Cadillac/Buick/Chevy Series Vehicles 2023 Edition
  • 【NEW UPGRADE 2023 VERSION】EL50448 TPMS relearning tool is a must-have tool for tire pressure sensor replacement, tire pressure alarm removal or tire replacement. The upgraded EL50448 is more efficient and escorts your safety.
  • 【Easy to Use and Operate】Use EL50448 to help you reset all your tires more easily with just 3 simple steps. Make sure the vehicle is in TPMS learn mode and follow maintenance procedures. Hold the tool against the sidewall of the tire near the valve stem. Press the learn button while holding the tool against the tire sidewall.
  • 【Compatible with Multiple Vehicles】Compatible with most General Motors (Buick/Cadillac/GMC/Opel/Kay Chevrolet, etc., from 2006 to 2022, Sedan, SUV, pickup).
  • 【Save Time and Money】Our El-50448 has a powerful sensing function to quickly and accurately activate the tire pressure sensor within 1-2 minutes. With our activation reset tool, you don't have to go to the auto repair shop to fix it, saving you valuable time and money.
  • 【Reminder】: 1. When using the TPMS relearning tool, please make sure the 9V battery you are using is in good condition 2. Please make sure the antenna is in the correct position. 3. Different vehicles may take different times to reset all tire sensors after a spin. 4. Sometimes the horn or flashing will give feedback when the tire activation is complete. 5.1-year warranty, worry-free after-sales.
Bestseller No. 9
Zlirfy TPMS Programming Tool,TPMS Reset Sensor Programming Training Tool,Car Accessories TPMS Sensor Tool Sensor Relearn Reset Tool for F150 Tire Pressure Monitor Sensor Replaces TPMS19
  • [High Quality Materials]This tire pressure monitoring sensor activation tool is made of the highest standard materials, memes, or OEM standards. It undergoes 100% rigorous quality testing before shipment and is durable.
  • [Function] You can use this tire pressure monitoring system reset tool to reset the tire sensors to turn off the tire pressure monitoring system warning light. It is an important tool for replacing tire pressure sensors, dismantling tire pressure alarms, or replacing tires.
  • [Easy to Use] The Super Mini Tire Pressure Monitoring System activation tool is simple and fast to operate, with just one button pressed to activate a single tire pressure monitoring sensor, making installation convenient.
  • [Easy to Carry] The TPMS sensor tool is compact and easy to carry and store, making it easy for you to access at any time.
  • [OE Part Numbers] 8C2Z-1A203-A, 8C2Z1A203A, 8C2T-1A203-AB, TPMS19.
Bestseller No. 10
Autel MaxiTPMS TS501 TPMS Programming Tool, 2024 Upgraded Car TPMS Scan Tool of TS408, TS401, Activate/Relearn All Known TPMS Sensors, Program Autel MX-Sensor [315 & 433MHz], TPMS Diagnostics & Reset
  • 🔥【2024 Newest Upgraded Ver. of TS401, TS408】As the 2024 upgraded ver. of Autel MaxiTPMS TS401 and TS408, TS501 TPMS Tool can diagnose newest models up to 2020 with frequent updates. It packed ALL TPMS service options: TPMS programming(Autel MX-Sensors), ALL known sensors Relearn/Activation, TPMS Reset and TPMS health diagnose, read sensor data, key fob frequency test.
  • 🔥【TPMS Programming (Autel MX-Sensors)】 TS501 TPMS Programming Tool enables all car enthusiasts to easily program sensor data into Autel MX-Sensors without the expense and time of a trip to the dealership. With TS501, you can program AUTEL MX-Sensor (315/ 433MHz) with 2 programming options: ✅Auto Create 1-16 sensor IDs simultaneously, with high programming efficiency (the Ave time is 6-8s/pcs); ✅Copy by OBD( Not available with TS408) to replace the faulty sensor with low battery life or one that is not functioning well.
  • 🔥【Relearn All Known TPMS Sensors】Autel TPMS TS501 has added a New OBD Relearn Method compared with MaxiTPMS TS401, TS408. To turn off the TPMS warning light after replacement, you need to relearn the sensors to the vehicle! Autel TS501 TPMS Relearn Tool provides 3 ways of on-tool relearn precedures to relearn both OE and aftermarket sensors: Stationary Relearn, Automatic Relearn & OBD Relearn.
  • 🔥【Activate All-Known Brand Sensors】As 2024 new generation of TPMS diagnostic & service tool, Autel TS501 TPMS Reset Tool can wirelessly activate all OEM/Universal TPMS sensors on the market, enable you easily retrieve TPMS sensor data like Sensor ID, Tire Pressure, Tire Temperature, Sensor Battery, Sensor Position, Frequency, etc. Also, TS501 can diagnose the TPMS system through OBDII connection to read and clear codes.
  • 🔥【Complete TPMS System Scan Tool】Autel TS501 automotive diagnostics tool will activate all TPMS sensors, read sensor data, finish TPMS diagnose and comprehensive TPMS health check in one step, and read/clear TPMS DTCs as well as on-screen DTC description; Scan TPMS sensor ID and copy ID into MX-Sensor; Manual input OE ID into MX-sensor; Program MX-Sensor by auto creating sensor ID; Relearn by OBD function with relearn procedure guide on the tool; Check Key FOB.

Last update on 2024-04-17 / Affiliate links / Images from Amazon Product Advertising API

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