22E087 – Z97 – Fuel Pump Failure – Mopar 3.0L Diesel Engines

October 13, 2022 NHTSA CAMPAIGN NUMBER: 22E087000

Fuel Pump Failure

An engine stall can increase the risk of a crash.

NHTSA Campaign Number: 22E087

Manufacturer Chrysler (FCA US, LLC)

Components ENGINE, FUEL SYSTEM, DIESEL

Potential Number of Units Affected 184

Summary

Chrysler (FCA US, LLC) is recalling certain Mopar 3.0L Diesel Engines with part numbers 05162111AF, 05162111BA, and 05162119AH. The high pressure fuel pump (HPFP) may fail, causing an engine stall.

Remedy

Dealers will repurchase uninstalled engines. For installed engines, dealers will replace the HPFP, and inspect and replace additional fuel system components, as necessary, free of charge. Owner notification letters are expected to be mailed December 2, 2022. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler’s number for this recall is Z97.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

New Safety Recall Advanced Communication – Z97

FCA US LLC has announced an equipment safety recall on certain:

Mopar 3.0L Diesel Engine 05162119AH
Mopar 3.0L Diesel Engine 05162111AF
Mopar 3.0L Diesel Engine 05162111BA

REASON FOR THIS SAFETY RECALL

Some of the above 3.0L Diesel engines may have been produced with high pressure fuel pumps (“HPFPs”) that may wear prematurely and could fail internally. A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle. Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning.

SERVICE ACTION

FCA US will conduct a voluntary safety recall on all affected parts to repurchase suspect uninstalled engines. For installed engines, FCA US will replace the HPFP, and inspect and, if necessary, replace additional fuel system components. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 2nd Quarter of 2023.

Chronology :

• On February 9, 2022, the FCA US LLC (“FCA US”) Technical Safety and Regulatory Compliance (“TSRC”) organization opened an investigation into 2020-2022 MY Jeep Wrangler, 2021-2022 MY Jeep Gladiator, and 2020-2022 MY Ram 1500 vehicles for potential premature high pressure fuel pump failures in vehicles equipped with the 3.0L diesel engine which may result in a stall.

• From February 2022, through August 2022, FCA US TSRC conducted an analysis of stall patterns and vehicle history, determined that the affected vehicles were equipped with the Bosch CP4.2 high pressure fuel pump, and determined that the high pressure fuel pump was the origin of the stalls.

• As of September 29, 2022, FCA US is aware of 22 customer assistance records, 205 warranty claims, and 33 field reports potentially related to this issue for all markets with dates of receipt ranging from June 18, 2020 to September 26, 2022.

• As of September 29, 2022, FCA US is aware of zero accidents and zero injuries potentially related to this issue for all markets.

• On October 6, 2022, FCA US determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected units.

1 Affected Product

Equipment

4 Associated Documents

Defect Notice 573 Report

RCLRPT-22E087-7260.PDF 216.336KB

Recall Acknowledgement

RCAK-22E087-7175.pdf 645.213KB

Manufacturer Notices(to Dealers,etc) – New Safety Recall Advanced Communication – Z97

RCMN-22E087-0690.pdf 50.006KB

Miscellaneous Document – FCA US LLC Recall Part Number / Model Compatibility Z97 – 3.0L Diesel High Pressure Fuel Pump Submitted on October 13, 2022

RMISC-22E087-8160.pdf 114.335KB

Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22E087&docType=RCL

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