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October 13, 2022 NHTSA CAMPAIGN NUMBER: 22E087000
An engine stall can increase the risk of a crash.
NHTSA Campaign Number: 22E087
Manufacturer Chrysler (FCA US, LLC)
Components ENGINE, FUEL SYSTEM, DIESEL
Potential Number of Units Affected 184
Summary
Chrysler (FCA US, LLC) is recalling certain Mopar 3.0L Diesel Engines with part numbers 05162111AF, 05162111BA, and 05162119AH. The high pressure fuel pump (HPFP) may fail, causing an engine stall.
Remedy
Dealers will repurchase uninstalled engines. For installed engines, dealers will replace the HPFP, and inspect and replace additional fuel system components, as necessary, free of charge. Owner notification letters were mailed November 9, 2023. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler’s number for this recall is Z97.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
New Safety Recall Advanced Communication – Z97
FCA US LLC has announced an equipment safety recall on certain:
Mopar 3.0L Diesel Engine 05162119AH
Mopar 3.0L Diesel Engine 05162111AF
Mopar 3.0L Diesel Engine 05162111BA
REASON FOR THIS SAFETY RECALL
Some of the above 3.0L Diesel engines may have been produced with high pressure fuel pumps (“HPFPs”) that may wear prematurely and could fail internally. A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle. Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning.
SERVICE ACTION
FCA US will conduct a voluntary safety recall on all affected parts to repurchase suspect uninstalled engines. For installed engines, FCA US will replace the HPFP, and inspect and, if necessary, replace additional fuel system components. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 2nd Quarter of 2023.
EQUIPMENT SAFETY RECALL
High Pressure Fuel Pump – Equipment
Reference: Z97 / NHTSA 22E-087
Parts Recalled
Mopar 3.0L Diesel Engine 05162111AF, Mopar 3.0L Diesel Engine 05162111BA, Mopar 3.0L Diesel Engine 05162119AH intended for use on some 2020-2022 DT Ram 1500 Pickup and 2020-2022 JL Wrangler and 2021-2022 JT Gladiator vehicles.
Revision
0
Edition
November 2023
SYMPTOM DESCRIPTION
Some of the High Pressure Fuel Pumps (HPFPs) on the engines listed above could fail prematurely. A highpressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle. Vehicle occupants may notice a Malfunction Indicator Lamp, service Electronic Throttle Control indicator, a fuel leak at the HPFP, or excessive noise from the HPFP. Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning.
REPAIR TO BE PERFORMED
Inspect the engine part number:
Part number Mopar 3.0L Diesel Engine 05162111AF, Mopar 3.0L Diesel Engine 05162111BA, Mopar 3.0L Diesel Engine 05162119AH – engine suspect, repurchase the engine.
Dealer should add part (reimbursement) to claim when using LOP.
If the recalled remanufactured engine assembly with part number listed above has been installed into a vehicle, the repair will be covered under recall Z96.
PARTS RETURN
No parts return required for this campaign.
Render the recalled part unusable and discard.
SPECIAL TOOLS
No special tools required for this campaign.
OWNER NOTIFICATION / SERVICE SCHEDULING
All involved vehicle owners known to FCA are being notified of the service requirement by first class mail. They are requested to schedule appointments for this service with their dealers. A generic copy of the owner letter is attached.
Chronology :
- On February 9, 2022, the FCA US LLC (“FCA US”) Technical Safety and Regulatory Compliance (“TSRC”) organization opened an investigation into 2020-2022 MY Jeep Wrangler, 2021-2022 MY Jeep Gladiator, and 2020-2022 MY Ram 1500 vehicles for potential premature high pressure fuel pump failures in vehicles equipped with the 3.0L diesel engine which may result in a stall.
- From February 2022, through August 2022, FCA US TSRC conducted an analysis of stall patterns and vehicle history, determined that the affected vehicles were equipped with the Bosch CP4.2 high pressure fuel pump, and determined that the high pressure fuel pump was the origin of the stalls.
- As of September 29, 2022, FCA US is aware of 22 customer assistance records, 205 warranty claims, and 33 field reports potentially related to this issue for all markets with dates of receipt ranging from June 18, 2020 to September 26, 2022.
- As of September 29, 2022, FCA US is aware of zero accidents and zero injuries potentially related to this issue for all markets.
- On October 6, 2022, FCA US determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected units.
1 Affected Product
Equipment
BRAND | PART NO. | PRODUCTION DATES |
MOPAR | 3.0L DIESEL ENGINE |
10 Associated Documents
Defect Notice 573 Report
RCLRPT-22E087-7260.PDF 216.336KB
Recall Acknowledgement
RCAK-22E087-7175.pdf 645.213KB
Manufacturer Notices(to Dealers,etc) – New Safety Recall Advanced Communication – Z97
Miscellaneous Document – FCA US LLC Recall Part Number / Model Compatibility Z97 – 3.0L Diesel High Pressure Fuel Pump Submitted on October 13, 2022
RMISC-22E087-8160.pdf 114.335KB
Manufacturer Notices(to Dealers,etc) – New Safety Recall Advanced Communication – Z97 Combo
RCMN-22E087-5720.pdf 101.109KB
ISSUED Interim Owner Notification Letter(Part 577)
RIONL-22E087-3731.pdf 64.294KB
Recall 573 Report – 2/23/23
RCLRPT-22E087-1845.PDF 216.361KB
Recall 573 Report – 8/15/23
RCLRPT-22E087-6356.PDF 216.386KB
Remedy Instructions and TSB
RCRIT-22E087-9052.pdf 250.18KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22E087-4806.pdf 147.911KB
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22E087&docType=RCL
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SEOCONTENT-START
FCA US LLC Recall Part Number / Model Compatibility
Z97 – 3.0L Diesel High Pressure Fuel Pump
Submitted on October 13, 2022
The chart below shows the vehicle make/model/model year(s) in which the recalled components COULD be used/installed as aftermarket of service parts. This list does not represent vehicle models or model years in which the recalled components were used for initial vehicle production.
3.0L DIESEL ENGINE ASSEMBLY PART NUMBERS BY MAKE/MODEL/MODEL YEAR(S)
Part Number Description Jeep Wrangler Jeep Gladiator Ram 1500
2020 2021 2022 2021 2022 2020 2021 2022
05162119AH 3.0L Diesel Engine X X X X X
05162111AF 3.0L Diesel Engine X X X
05162111BA 3.0L Diesel Engine X X X
**************************************************************************************************************
Z97/NHTSA 22E-087
FOR MORE INFORMATION 1. Visit recalls.mopar.com to sign up for email or SMS notifications for when remedy parts become available. You will be asked to provide your Vehicle Identification Number (VIN), provided above 2. Scan below using your smartphone or tablet to sign up to be notified when remedy parts become available
3. Wait for FCA US to contact you again, by mail, with a follow-up recall notice when remedy parts are available
4. Call the FCA Recall Assistance Center at 1-800-853-1403. An agent can sign you up to be notified when remedy parts become available, or answer any other questions you may have DEALERSHIP INSTRUCTIONS
Please reference Safety Recall Z97.
IMPORTANT SAFETY RECALL
High Pressure Fuel Pump
Dear [Name],
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. FCA has decided that a defect, which relates to motor vehicle safety, exists in certain FCA has decided that a defect, which relates to motor vehicle safety, exists in certain MOPAR 3.0L Diesel Engines.
Mopar 3.0L Diesel Engine 05162119AH Mopar 3.0L Diesel Engine 05162111AF Mopar 3.0L Diesel Engine 05162111BA
It is extremely important to take steps now to repair your vehicle to ensure the safety of you and your passengers. WHY DOES MY VEHICLE NEED REPAIRS?
FCA records indicate that you may have purchased a MOPAR engine assembly with an installed High Pressure Fuel Pump (HPFP) for your vehicle [¹]. Some HPFPs could fail prematurely. A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle. Vehicle occupants may notice a Malfunction Indicator Lamp illuminating, a fuel leak, abnormal engine noise, or a change in drive quality. Fuel starvation may result in an unexpected loss of motive power, which can increase the risk of a vehicle crash without prior warning. HOW DO I RESOLVE THIS IMPORTANT SAFETY ISSUE?
The remedy for this condition is not currently available. We are making every effort to finalize the remedy as quickly as possible, and will service your vehicle free of charge (parts and labor) when the remedy is available. FCA US will contact you again, by mail, with a follow-up recall notice when the remedy is available. Once you receive your follow-up notice, simply contact your Chrysler, Jeep®, Dodge or RAM dealer right away to schedule a service appointment [²]. Additional options for your next steps are included on the left side of this notification. We appreciate your patience WHAT IF I ALREADY PAID TO HAVE THIS REPAIR COMPLETED?
If you have already experienced this specific condition and have paid to have it repaired, you may visit www.fcarecallreimbursement.com to submit your reimbursement request online. [³] Once we receive and verify the required documents, reimbursement will be sent to you within 60 days. If you have had previous repairs performed and/or already received reimbursement, you may still need to have the recall repair performed. We apologize for any inconvenience, but are sincerely concerned about your safety. Thank you for your attention to this important matter. Customer Assistance/Field Operations
FCA US LLC
QR Code [1] If you no longer own this vehicle, please help us update our records. Call the FCA Recall Assistance Center at 1-800-853-1403 to update your information.
[2] If your dealer fails or is unable to remedy this defect without charge and within a reasonable time, you may submit a written complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, DC 20590, or you can call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424- 9153), or go to safercar.gov.
[3] You can also mail in your original receipts and proof of payment to the following address for reimbursement consideration: FCA Customer Assistance, P.O. Box 21-8004, Auburn Hills, MI 48321-8007, Attention: Recall Reimbursement. Note to lessors receiving this recall notice: Federal regulation requires that you forward this recall notice to the lessee within 10 days.
Mr. Mrs. Customer
1234 Main Street
Hometown, MI 48371
**************************************************************************************************************
EQUIPMENT SAFETY RECALL – NORTH AMERICA
High Pressure Fuel Pump – Equipment Reference: Z97 / NHTSA 22E-087 FCA US LLC
Strictly respect STELLANTIS Group safety, cleanliness, and environmental instructions for any vehicle service. Document exclusively reserved for dealer information. Internal distribution to be ensured by dealer.
Reproduction forbidden without the written agreement of STELLANTIS Group. (C) 2023 STELLANTIS Group. All Rights Reserved (XXX) 1/1
Parts Recalled
Mopar 3.0L Diesel Engine 05162111AF, Mopar 3.0L Diesel Engine 05162111BA, Mopar 3.0L Diesel Engine 05162119AH intended for use on some 2020-2022 DT Ram 1500 Pickup and 2020-2022 JL Wrangler and 2021-2022 JT Gladiator vehicles.
Revision Edition Detail
0 November 2023 Initial Version. SYMPTOM DESCRIPTION
Template Version 1.8 Number Hrs
Some of the High Pressure Fuel Pumps (HPFPs) on the engines listed above could fail prematurely. A high- pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle. Vehicle occupants may notice a Malfunction Indicator Lamp, service Electronic Throttle Control indicator, a fuel leak at the HPFP, or excessive noise from the HPFP. Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning.
REPAIR TO BE PERFORMED
Inspect the engine part number:
Part number Mopar 3.0L Diesel Engine 05162111AF, Mopar 3.0L Diesel Engine 05162111BA, Mopar 3.0L Diesel Engine 05162119AH – engine suspect, repurchase the engine. Dealer should add part (reimbursement) to claim when using LOP. If the recalled remanufactured engine assembly with part number listed above has been installed into a vehicle, the repair will be covered under recall Z96.
COMPLETION REPORTING / REIMBURSEMENT
Claims for vehicles that have been serviced must be submitted on the DealerCONNECT Claim Entry Screen located on the Service tab. Claims paid will be used by FCA to record recall service completions and provide dealer payments.
Use the following labor operation numbers and time allowances: Inspect Engine Part Number 14-Z9-71-81 0.0 Handling Fee for Equipment Safety Recall Z96 95-14-97-50 NOTE: See the Warranty Administration Manual, Recall Claim Processing Section, for complete recall claim processing instructions.
PARTS RETURN
No parts return required for this campaign. Render the recalled part unusable and discard. SPECIAL TOOLS
No special tools required for this campaign. DEALER NOTIFICATION
To view this notification on DealerCONNECT, select “Global Recall System” on the Service tab, then click on the description of this notification.
OWNER NOTIFICATION / SERVICE SCHEDULING
All involved vehicle owners known to FCA are being notified of the service requirement by first class mail. They are requested to schedule appointments for this service with their dealers. A generic copy of the owner letter is attached.
ADDITIONAL INFORMATION
If you have any questions or need assistance in completing this action, please contact your Service and Parts District Manager. Customer Services / Field Operations
FCA US LLC. Z97/NHTSA 22E-087
IMPORTANT SAFETY RECALL
High Pressure Fuel Pump Dear [Name], YOUR SCHEDULING OPTIONS 1. RECOMMENDED OPTION
Call your authorized Chrysler / Dodge / Jeep® / RAM Dealership. 2. Call the FCA Recall Assistance Center at 1-800-853-1403. An agent can confirm part availability and help schedule an appointment. 3. Visit recalls.mopar.com or download the Mopar Owner’s Companion App. Get access to recall notifications, locate your nearest dealer, and more through this website or Mopar Owner’s Companion App. You will be asked to provide your Vehicle Identification Number (VIN) to protect and verify your identity. DEALERSHIP INSTRUCTIONS
Please reference Safety Recall Z97. This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. FCA has decided that a defect, which relates to motor vehicle safety, exists in certain FCA has decided that a defect, which relates to motor vehicle safety, exists in certain MOPAR 3.0L Diesel Engines. Mopar 3.0L Diesel Engine 05162119AH Mopar 3.0L Diesel Engine 05162111AF Mopar 3.0L Diesel Engine 05162111BA WHY DOES MY VEHICLE NEED REPAIRS?
FCA records indicate that you may have purchased a MOPAR engine assembly with an installed High Pressure Fuel Pump (HPFP) for your vehicle [¹]. Some HPFPs could fail prematurely. A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle. Vehicle occupants may notice a Malfunction Indicator Lamp, service Electronic Throttle Control indicator, a fuel leak at the HPFP, or excessive noise from the HPFP. Fuel starvation may result in an unexpected loss of motive power, which can cause a vehicle crash without prior warning. HOW DO I RESOLVE THIS IMPORTANT SAFETY ISSUE?
If you purchased an HPFP, or a remanufactured engine with an HPFP on it and have not yet installed it, FCA will reimburse your purchase with the return of the HPFP or remanufactured engine assembly. If the recalled HPFP or remanufactured engine assembly with part number listed above has been installed into a vehicle, the repair will be covered under recall Z96. Please bring your HPFP or remanufactured engine assembly, and this letter with you to your dealership. TO SCHEDULE YOUR FREE REPAIR,
CALL YOUR CHRYSLER, DODGE, JEEP OR RAM DEALER TODAY WHAT IF I ALREADY PAID TO HAVE THIS REPAIR COMPLETED?
If you have already experienced this specific condition and have paid to have it repaired, you may visit www.fcarecallreimbursement.com to submit your reimbursement request online. [³] Once we receive and verify the required documents, reimbursement will be sent to you within 60 days. If you have had previous repairs performed and/or already received reimbursement, you may still need to have the recall repair performed. We apologize for any inconvenience, but are sincerely concerned about your safety. Thank you for your attention to this important matter. Customer Assistance/Field Operations
FCA US LLC [1] If you no longer own this vehicle, please help us update our records. Call the FCA Recall Assistance Center at 1-800-853-1403 to update your information.
[2] If your dealer fails or is unable to remedy this defect without charge and within a reasonable time, you may submit a written complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, DC 20590, or you can call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424- 9153), or go to safercar.gov.
[3] You can also mail in your original receipts and proof of payment to the following address for reimbursement consideration: FCA Customer Assistance, P.O. Box 21-8004, Auburn Hills, MI 48321-8007, Attention: Recall Reimbursement. Note to lessors receiving this recall notice: Federal regulation requires that you forward this recall notice to the lessee within 10 days.
Mr. Mrs. Customer
1234 Main Street
Hometown, MI 48371
**************************************************************************************************************
Z97/NHTSA 22E-087
YOUR SCHEDULING OPTIONS 1. RECOMMENDED OPTION
Call your authorized Chrysler / Dodge / Jeep® / RAM Dealership. 2. Call the FCA Recall Assistance Center at 1-800-853-1403. An agent can confirm part availability and help schedule an appointment. 3. Visit recalls.mopar.com or download the Mopar Owner’s Companion App. Get access to recall notifications, locate your nearest dealer, and more through this website or Mopar Owner’s Companion App. You will be asked to provide your Vehicle Identification Number (VIN) to protect and verify your identity.
DEALERSHIP INSTRUCTIONS
Please reference Safety Recall Z97.
IMPORTANT SAFETY RECALL
High Pressure Fuel Pump
Dear [Name],
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. FCA has decided that a defect, which relates to motor vehicle safety, exists in certain FCA has decided that a defect, which relates to motor vehicle safety, exists in certain MOPAR 3.0L Diesel Engines.
Mopar 3.0L Diesel Engine 05162119AH Mopar 3.0L Diesel Engine 05162111AF Mopar 3.0L Diesel Engine 05162111BA
WHY DOES MY VEHICLE NEED REPAIRS?
FCA records indicate that you may have purchased a MOPAR engine assembly with an installed High Pressure Fuel Pump (HPFP) for your vehicle [¹]. Some HPFPs could fail prematurely. A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle. Vehicle occupants may notice a Malfunction Indicator Lamp, service Electronic Throttle Control indicator, a fuel leak at the HPFP, or excessive noise from the HPFP. Fuel starvation may result in an unexpected loss of motive power, which can cause a vehicle crash without prior warning. HOW DO I RESOLVE THIS IMPORTANT SAFETY ISSUE?
If you purchased an HPFP, or a remanufactured engine with an HPFP on it and have not yet installed it, FCA will reimburse your purchase with the return of the HPFP or remanufactured engine assembly. If the recalled HPFP or remanufactured engine assembly with part number listed above has been installed into a vehicle, the repair will be covered under recall Z96. Please bring your HPFP or remanufactured engine assembly, and this letter with you to your dealership. TO SCHEDULE YOUR FREE REPAIR,
CALL YOUR CHRYSLER, DODGE, JEEP OR RAM DEALER TODAY WHAT IF I ALREADY PAID TO HAVE THIS REPAIR COMPLETED?
If you have already experienced this specific condition and have paid to have it repaired, you may visit www.fcarecallreimbursement.com to submit your reimbursement request online. [³] Once we receive and verify the required documents, reimbursement will be sent to you within 60 days. If you have had previous repairs performed and/or already received reimbursement, you may still need to have the recall repair performed. We apologize for any inconvenience, but are sincerely concerned about your safety. Thank you for your attention to this important matter. Customer Assistance/Field Operations
FCA US LLC [1] If you no longer own this vehicle, please help us update our records. Call the FCA Recall Assistance Center at 1-800-853-1403 to update your information.
[2] If your dealer fails or is unable to remedy this defect without charge and within a reasonable time, you may submit a written complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, DC 20590, or you can call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424- 9153), or go to safercar.gov.
[3] You can also mail in your original receipts and proof of payment to the following address for reimbursement consideration: FCA Customer Assistance, P.O. Box 21-8004, Auburn Hills, MI 48321-8007, Attention: Recall Reimbursement. Note to lessors receiving this recall notice: Federal regulation requires that you forward this recall notice to the lessee within 10 days.
Mr. Mrs. Customer
1234 Main Street
Hometown, MI 48371
**************************************************************************************************************
10/14/2022
New Safety Recall Advanced Communication – Z97 FCA US LLC has announced an equipment safety recall on certain:
Mopar 3.0L Diesel Engine 05162119AH Mopar 3.0L Diesel Engine 05162111AF Mopar 3.0L Diesel Engine 05162111BA
REASON FOR THIS SAFETY RECALL
Some of the above 3.0L Diesel engines may have been produced with high pressure fuel pumps (“HPFPs”) that may wear prematurely and could fail internally. A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle. Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning. SERVICE ACTION
FCA US will conduct a voluntary safety recall on all affected parts to repurchase suspect uninstalled engines. For installed engines, FCA US will replace the HPFP, and inspect and, if necessary, replace additional fuel system components. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 2nd Quarter of 2023. We ask that you please take the time to ensure that your personnel are aware of this communication and are prepared to execute a customer friendly process for inquiries regarding involved vehicles. Customer Services Field Operations
FCA US LLC Z97/NHTSA 22E-087
IMPORTANT SAFETY RECALL
High Pressure Fuel Pump Dear [Name], FOR MORE INFORMATION 1. Visit recalls.mopar.com to sign up for email or SMS notifications for when remedy parts become available. You will be asked to provide your Vehicle Identification Number (VIN), provided above 2. Scan below using your smartphone or tablet to sign up to be notified when remedy parts become available QR Code 3. Wait for FCA US to contact you again, by mail, with a follow-up recall notice when remedy parts are available 4. Call the FCA Recall Assistance Center at 1-800-853-1403. An agent can sign you up to be notified when remedy parts become available, or answer any other questions you may have DEALERSHIP INSTRUCTIONS
Please reference Safety Recall Z97. This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. FCA has decided that a defect, which relates to motor vehicle safety, exists in certain FCA has decided that a defect, which relates to motor vehicle safety, exists in certain MOPAR 3.0L Diesel Engines. Mopar 3.0L Diesel Engine 05162119AH Mopar 3.0L Diesel Engine 05162111AF Mopar 3.0L Diesel Engine 05162111BA It is extremely important to take steps now to repair your vehicle to ensure the safety of you and your passengers. WHY DOES MY VEHICLE NEED REPAIRS?
FCA records indicate that you may have purchased a MOPAR engine assembly with an installed High Pressure Fuel Pump (HPFP) for your vehicle [¹]. Some HPFPs could fail prematurely. A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle. Vehicle occupants may notice a Malfunction Indicator Lamp illuminating, a fuel leak, abnormal engine noise, or a change in drive quality. Fuel starvation may result in an unexpected loss of motive power, which can increase the risk of a vehicle crash without prior warning. HOW DO I RESOLVE THIS IMPORTANT SAFETY ISSUE?
The remedy for this condition is not currently available. We are making every effort to finalize the remedy as quickly as possible, and will service your vehicle free of charge (parts and labor) when the remedy is available. FCA US will contact you again, by mail, with a follow-up recall notice when the remedy is available. Once you receive your follow-up notice, simply contact your Chrysler, Jeep®, Dodge or RAM dealer right away to schedule a service appointment [²]. Additional options for your next steps are included on the left side of this notification. We appreciate your patience WHAT IF I ALREADY PAID TO HAVE THIS REPAIR COMPLETED?
If you have already experienced this specific condition and have paid to have it repaired, you may visit www.fcarecallreimbursement.com to submit your reimbursement request online. [³] Once we receive and verify the required documents, reimbursement will be sent to you within 60 days. If you have had previous repairs performed and/or already received reimbursement, you may still need to have the recall repair performed. We apologize for any inconvenience, but are sincerely concerned about your safety. Thank you for your attention to this important matter. Customer Assistance/Field Operations
FCA US LLC [1] If you no longer own this vehicle, please help us update our records. Call the FCA Recall Assistance Center at 1-800-853-1403 to update your information.
[2] If your dealer fails or is unable to remedy this defect without charge and within a reasonable time, you may submit a written complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, DC 20590, or you can call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424- 9153), or go to safercar.gov.
[3] You can also mail in your original receipts and proof of payment to the following address for reimbursement consideration: FCA Customer Assistance, P.O. Box 21-8004, Auburn Hills, MI 48321-8007, Attention: Recall Reimbursement. Note to lessors receiving this recall notice: Federal regulation requires that you forward this recall notice to the lessee within 10 days.
Mr. Mrs. Customer
1234 Main Street
Hometown, MI 48371
**************************************************************************************************************
10/14/2022
New Safety Recall Advanced Communication – Z97 FCA US LLC has announced an equipment safety recall on certain:
Mopar 3.0L Diesel Engine 05162119AH Mopar 3.0L Diesel Engine 05162111AF Mopar 3.0L Diesel Engine 05162111BA
REASON FOR THIS SAFETY RECALL
Some of the above 3.0L Diesel engines may have been produced with high pressure fuel pumps (“HPFPs”) that may wear prematurely and could fail internally. A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle. Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning. SERVICE ACTION
FCA US will conduct a voluntary safety recall on all affected parts to repurchase suspect uninstalled engines. For installed engines, FCA US will replace the HPFP, and inspect and, if necessary, replace additional fuel system components. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 2nd Quarter of 2023. We ask that you please take the time to ensure that your personnel are aware of this communication and are prepared to execute a customer friendly process for inquiries regarding involved vehicles. Customer Services Field Operations
FCA US LLC
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 22E-087
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Chrysler (FCA US, LLC) OCT 13, 2022 NHTSA Recall No. : 22E-087 Manufacturer Recall No. : Z97 Manufacturer Information :
Manufacturer Name : Chrysler (FCA US, LLC) Address : 800 Chrysler Drive
CIMS 482-00-91 Auburn Hills MI 48326-2757
Company phone : 1-800-853-1403
Population :
Number of potentially involved : 184 Estimated percentage with defect : 1 %
Equipment Information : Brand / Trade 1 :
Model : Mopar
3.0L Diesel Engine Part No. : 05162111AF Size : NR Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with high pressure fuel pumps (“HPFPs”) that may wear prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built June 10, 2019, through July 22, 2020, and was determined using supplier shipment information and sales records of the suspect parts. Similar 3.0L Diesel engines not included in the recall population were manufactured before or after the suspect period. The total affected parts for this part number is 37. Production Dates : JUN 10, 2019 – JUL 22, 2020 Part 573 Safety Recall Report 22E-087 Page 2 Brand / Trade 2 :
Model : Mopar
3.0L Diesel Engine Part No. : 05162111BA Size : NR Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear prematurely and could fail internally. The suspect part population includes 3.0L diesel engines built July 23, 2020, through May 18, 2021, and was determined using supplier shipment information and sales records of the suspect parts. Similar 3.0L Diesel engines not included in the recall population were manufactured before or after the suspect period. The total affected parts for this part number is 113. Production Dates : JUL 23, 2020 – MAY 18, 2021 Brand / Trade 3 :
Model : Mopar
3.0L Diesel Engine Part No. : 05162119AH Size : NR Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear prematurely and could fail internally. The suspect part population includes 3.0L diesel engines built July 17, 2019, through May 20, 2021, and was determined using supplier shipment information and sales records of the suspect parts. Similar 3.0L Diesel engines not included in the recall population were manufactured before or after the suspect period. The total affected parts for this part number is 34. Production Dates : JUL 17, 2019 – MAY 20, 2021 The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22E-087 Page 3 Description of Defect :
Description of the Defect : A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle.
FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning.
Description of the Cause : NR Identification of Any Warning
that can Occur : Vehicle occupants may notice a Malfunction Indicator Lamp illuminating, a service Electronic Throttle Control indicator, a fuel leak at the HPFP, or excessive noise from the HPFP. Involved Components : Component Name : Engine Assembly Component Description : 3.0L Diesel Engine
Component Part Number : 05162111AF / 05162111BA / 05162119AH Supplier Identification : Component Manufacturer
Name : Robert Bosch GmbH Address : Robert-Bosch-Platz 1
Gerlingen-Schillerhhe Foreign States 70839
Country : Germany Chronology :
• On February 9, 2022, the FCA US LLC (“FCA US”) Technical Safety and Regulatory Compliance (“TSRC”) organization opened an investigation into 2020-2022 MY Jeep Wrangler, 2021-2022 MY Jeep Gladiator, and 2020-2022 MY Ram 1500 vehicles for potential premature high pressure fuel pump failures in vehicles equipped with the 3.0L diesel engine which may result in a stall. • From February 2022, through August 2022, FCA US TSRC conducted an analysis of stall patterns and vehicle history, determined that the affected vehicles were equipped with the Bosch CP4.2 high pressure fuel pump, The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22E-087 Page 4 and determined that the high pressure fuel pump was the origin of the stalls. • As of September 29, 2022, FCA US is aware of 22 customer assistance records, 205 warranty claims, and 33 field reports potentially related to this issue for all markets with dates of receipt ranging from June 18, 2020 to September 26, 2022. • As of September 29, 2022, FCA US is aware of zero accidents and zero injuries potentially related to this issue for all markets. • On October 6, 2022, FCA US determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected units. Description of Remedy :
Description of Remedy Program : FCA US will conduct a voluntary safety recall on all affected parts to
repurchase suspect uninstalled engines. For installed engines, FCA US will replace the HPFP, and inspect and, if necessary, replace additional fuel system components. How Remedy Component Differs from Recalled Component :
Identify How/When Recall Condition was Corrected in Production : FCA US has a longstanding policy and practice of reimbursing owners who have incurred the cost of repairing a problem that subsequently becomes the subject of a field action. To ensure consistency, FCA US, as part of the owner letter, will request that customers send the original receipt and/or other adequate proof of payment to the company for confirmation of the expense.
The remedy is to replace affected pumps with a new HPFP with improved durability.
NR Recall Schedule :
Description of Recall Schedule : **10/13/2022: FCA US will notify dealers and begin notifying owners on
or about 12/02/2022.
Planned Dealer Notification Date : DEC 02, 2022 – DEC 02, 2022
Planned Owner Notification Date : DEC 02, 2022 – DEC 02, 2022 Purchaser Information :
The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment: The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22E-087
Page 5
The information contained in this report was submitted pursuant to 49 CFR §573
Name : NR Address : NR
NR Country : NR Company Phone : NR
* NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 22E-087
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Chrysler (FCA US, LLC) AUG 15, 2023 NHTSA Recall No. : 22E-087 Manufacturer Recall No. : Z97 Manufacturer Information :
Manufacturer Name : Chrysler (FCA US, LLC) Address : 800 Chrysler Drive
CIMS 482-00-91 Auburn Hills MI 48326-2757
Company phone : 1-800-853-1403
Population :
Number of potentially involved : 184 Estimated percentage with defect : 1 %
Equipment Information : Brand / Trade 1 :
Model : Mopar
3.0L Diesel Engine Part No. : 05162111AF Size : NR Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with high pressure fuel pumps (“HPFPs”) that may wear prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built June 10, 2019, through July 22, 2020, and was determined using supplier shipment information and sales records of the suspect parts. Similar 3.0L Diesel engines not included in the recall population were manufactured before or after the suspect period. The total affected parts for this part number is 37. Production Dates : JUN 10, 2019 – JUL 22, 2020 Part 573 Safety Recall Report 22E-087 Page 2 Brand / Trade 2 :
Model : Mopar
3.0L Diesel Engine Part No. : 05162119AH Size : NR Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear prematurely and could fail internally. The suspect part population includes 3.0L diesel engines built July 17, 2019, through May 20, 2021, and was determined using supplier shipment information and sales records of the suspect parts. Similar 3.0L Diesel engines not included in the recall population were manufactured before or after the suspect period. The total affected parts for this part number is 34. Production Dates : JUL 17, 2019 – MAY 20, 2021 Brand / Trade 3 :
Model : Mopar
3.0L Diesel Engine Part No. : 05162111BA Size : NR Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear prematurely and could fail internally. The suspect part population includes 3.0L diesel engines built July 23, 2020, through May 18, 2021, and was determined using supplier shipment information and sales records of the suspect parts. Similar 3.0L Diesel engines not included in the recall population were manufactured before or after the suspect period. The total affected parts for this part number is 113. Production Dates : JUL 23, 2020 – MAY 18, 2021 The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22E-087 Page 3 Description of Defect :
Description of the Defect : A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle.
FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning.
Description of the Cause : NR Identification of Any Warning
that can Occur : Vehicle occupants may notice a Malfunction Indicator Lamp illuminating, a service Electronic Throttle Control indicator, a fuel leak at the HPFP, or excessive noise from the HPFP. Involved Components : Component Name : Engine Assembly Component Description : 3.0L Diesel Engine
Component Part Number : 05162111AF / 05162111BA / 05162119AH Supplier Identification : Component Manufacturer
Name : Robert Bosch GmbH Address : Robert-Bosch-Platz 1
Gerlingen-Schillerhhe Foreign States 70839
Country : Germany Chronology :
• On February 9, 2022, the FCA US LLC (“FCA US”) Technical Safety and Regulatory Compliance (“TSRC”) organization opened an investigation into 2020-2022 MY Jeep Wrangler, 2021-2022 MY Jeep Gladiator, and 2020-2022 MY Ram 1500 vehicles for potential premature high pressure fuel pump failures in vehicles equipped with the 3.0L diesel engine which may result in a stall. • From February 2022, through August 2022, FCA US TSRC conducted an analysis of stall patterns and vehicle history, determined that the affected vehicles were equipped with the Bosch CP4.2 high pressure fuel pump, The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22E-087 Page 4 and determined that the high pressure fuel pump was the origin of the stalls. • As of September 29, 2022, FCA US is aware of 22 customer assistance records, 205 warranty claims, and 33 field reports potentially related to this issue for all markets with dates of receipt ranging from June 18, 2020 to September 26, 2022. • As of September 29, 2022, FCA US is aware of zero accidents and zero injuries potentially related to this issue for all markets. • On October 6, 2022, FCA US determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected units. Description of Remedy :
Description of Remedy Program : FCA US will conduct a voluntary safety recall on all affected parts to
repurchase suspect uninstalled engines. For installed engines, FCA US will replace the HPFP, and inspect and, if necessary, replace additional fuel system components. How Remedy Component Differs from Recalled Component :
Identify How/When Recall Condition was Corrected in Production : FCA US has a longstanding policy and practice of reimbursing owners who have incurred the cost of repairing a problem that subsequently becomes the subject of a field action. To ensure consistency, FCA US, as part of the owner letter, will request that customers send the original receipt and/or other adequate proof of payment to the company for confirmation of the expense.
The remedy is to replace affected pumps with a new HPFP with improved durability.
NR Recall Schedule :
Description of Recall Schedule : **08/15/2023: FCA US will notify dealers and begin notifying owners or
about 11/21/2023. **02/23/2023: FCA US will notify dealers and begin notifying owners on or about 08/24/2023. **10/13/2022: FCA US will notify dealers and begin notifying owners on or about 12/02/2022.
Planned Dealer Notification Date : DEC 02, 2022 – DEC 02, 2022
Planned Owner Notification Date : DEC 02, 2022 – DEC 02, 2022 The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22E-087
Page 5
The information contained in this report was submitted pursuant to 49 CFR §573
Purchaser Information :
The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment:
Name : NR Address : NR
NR Country : NR Company Phone : NR
* NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 22E-087
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Chrysler (FCA US, LLC) FEB 23, 2023 NHTSA Recall No. : 22E-087 Manufacturer Recall No. : Z97 Manufacturer Information :
Manufacturer Name : Chrysler (FCA US, LLC) Address : 800 Chrysler Drive
CIMS 482-00-91 Auburn Hills MI 48326-2757
Company phone : 1-800-853-1403
Population :
Number of potentially involved : 184 Estimated percentage with defect : 1 %
Equipment Information : Brand / Trade 1 :
Model : Mopar
3.0L Diesel Engine Part No. : 05162111AF Size : NR Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with high pressure fuel pumps (“HPFPs”) that may wear prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built June 10, 2019, through July 22, 2020, and was determined using supplier shipment information and sales records of the suspect parts. Similar 3.0L Diesel engines not included in the recall population were manufactured before or after the suspect period. The total affected parts for this part number is 37. Production Dates : JUN 10, 2019 – JUL 22, 2020 Part 573 Safety Recall Report 22E-087 Page 2 Brand / Trade 2 :
Model : Mopar
3.0L Diesel Engine Part No. : 05162111BA Size : NR Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear prematurely and could fail internally. The suspect part population includes 3.0L diesel engines built July 23, 2020, through May 18, 2021, and was determined using supplier shipment information and sales records of the suspect parts. Similar 3.0L Diesel engines not included in the recall population were manufactured before or after the suspect period. The total affected parts for this part number is 113. Production Dates : JUL 23, 2020 – MAY 18, 2021 Brand / Trade 3 :
Model : Mopar
3.0L Diesel Engine Part No. : 05162119AH Size : NR Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear prematurely and could fail internally. The suspect part population includes 3.0L diesel engines built July 17, 2019, through May 20, 2021, and was determined using supplier shipment information and sales records of the suspect parts. Similar 3.0L Diesel engines not included in the recall population were manufactured before or after the suspect period. The total affected parts for this part number is 34. Production Dates : JUL 17, 2019 – MAY 20, 2021 The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22E-087 Page 3 Description of Defect :
Description of the Defect : A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle.
FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning.
Description of the Cause : NR Identification of Any Warning
that can Occur : Vehicle occupants may notice a Malfunction Indicator Lamp illuminating, a service Electronic Throttle Control indicator, a fuel leak at the HPFP, or excessive noise from the HPFP. Involved Components : Component Name : Engine Assembly Component Description : 3.0L Diesel Engine
Component Part Number : 05162111AF / 05162111BA / 05162119AH Supplier Identification : Component Manufacturer
Name : Robert Bosch GmbH Address : Robert-Bosch-Platz 1
Gerlingen-Schillerhhe Foreign States 70839
Country : Germany Chronology :
• On February 9, 2022, the FCA US LLC (“FCA US”) Technical Safety and Regulatory Compliance (“TSRC”) organization opened an investigation into 2020-2022 MY Jeep Wrangler, 2021-2022 MY Jeep Gladiator, and 2020-2022 MY Ram 1500 vehicles for potential premature high pressure fuel pump failures in vehicles equipped with the 3.0L diesel engine which may result in a stall. • From February 2022, through August 2022, FCA US TSRC conducted an analysis of stall patterns and vehicle history, determined that the affected vehicles were equipped with the Bosch CP4.2 high pressure fuel pump, The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22E-087 Page 4 and determined that the high pressure fuel pump was the origin of the stalls. • As of September 29, 2022, FCA US is aware of 22 customer assistance records, 205 warranty claims, and 33 field reports potentially related to this issue for all markets with dates of receipt ranging from June 18, 2020 to September 26, 2022. • As of September 29, 2022, FCA US is aware of zero accidents and zero injuries potentially related to this issue for all markets. • On October 6, 2022, FCA US determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected units. Description of Remedy :
Description of Remedy Program : FCA US will conduct a voluntary safety recall on all affected parts to
repurchase suspect uninstalled engines. For installed engines, FCA US will replace the HPFP, and inspect and, if necessary, replace additional fuel system components. How Remedy Component Differs from Recalled Component :
Identify How/When Recall Condition was Corrected in Production : FCA US has a longstanding policy and practice of reimbursing owners who have incurred the cost of repairing a problem that subsequently becomes the subject of a field action. To ensure consistency, FCA US, as part of the owner letter, will request that customers send the original receipt and/or other adequate proof of payment to the company for confirmation of the expense.
The remedy is to replace affected pumps with a new HPFP with improved durability.
NR Recall Schedule :
Description of Recall Schedule : **02/23/2023: FCA US will notify dealers and begin notifying owners on
or about 08/24/2023.
**10/13/2022: FCA US will notify dealers and begin notifying owners on or about 12/02/2022.
Planned Dealer Notification Date : DEC 02, 2022 – DEC 02, 2022
Planned Owner Notification Date : DEC 02, 2022 – DEC 02, 2022 Purchaser Information :
The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment: The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22E-087
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The information contained in this report was submitted pursuant to 49 CFR §573
Name : NR Address : NR
NR Country : NR Company Phone : NR
* NR – Not Reported
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