18A Generation 1 Solid State Intake Heater Grid Relay – Mopar

February 9, 2023 NHTSA CAMPAIGN NUMBER: 23E010000

Engine Compartment Fire

An electrical short in the relay can result in an engine compartment fire with the ignition on or off, increasing the risk of injury.

 

NHTSA Campaign Number: 23E010

Manufacturer Chrysler (FCA US, LLC)

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 96

 

Summary

Chrysler (FCA US, LLC) is recalling certain Mopar Generation 1 Intake Heater Grid Relays with part number 68444169AB. The relay, when installed on a vehicle, can experience an electrical short with the ignition on or off.

 

Remedy

Vehicle owners are advised to park outside and away from structures until the recall repair is complete. Dealers will replace the relay, free of charge. Owner notification letters are expected to be mailed March 31, 2023. Owners may contact FCA US, LLC customer service at 1-800-853-1403. FCA US, LLC’s number for this recall is 18A.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


New Safety Recall Advanced Communication – 18A

FCA US LLC (FCA US) has announced an equipment safety recall on certain MOPAR Generation 1 Intake grid heater relays part number 68444169AB.

 

REASON FOR THIS SAFETY RECALL

Some Generation 1 solid state intake air grid heater relays were improperly designed and could fail internally. An electrical short in the relay, when installed on a vehicle, can potentially lead to a vehicle fire with the ignition on or off. A vehicle fire can result in increased risk of occupant injury and/or injury to persons outside the vehicle, as well as property damage.

 

SERVICE ACTION

FCA US will conduct a voluntary safety recall on all affected parts to repurchase suspect Relays. If installed on a vehicle, customers are advised to not park these vehicles inside of buildings or structures, or near other vehicles until the vehicle has the final repair completed. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods.

 


Chronology :

  • On October 10, 2022, the FCA US Technical Safety and Regulatory Compliance (“TSRC”) organization reopened an investigation into 2021-2023 MY Ram 2500, 3500, and 3500/4500/5500 Cab Chassis trucks as a result of a detection of a potential trend of engine compartment fires in vehicles built after the Recall 21V-798 (FCA US No. Y76) clean point.
  • From October 2022, through January 2023, TSRC analyzed fire patterns, witness statements, and vehicle histories to confirm the events were trend-related.
  • During December 2022 and January 2023, FCA US Engineering conducted root cause analysis, including an assessment of the potential involvement of the heater grid relay.
  • As of February 2, 2023, FCA US identified six customer assistance records, three warranty claims, and six field reports potentially related to this issue for all markets with dates of receipt ranging from July 11, 2022 to January 13, 2023.
  • As of February 2, 2023, FCA US is aware of zero accidents and zero injuries potentially related to this issue for all markets.
  • On February 2, 2023, FCA US determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected units.

 


1 Affected Product

Equipment

BRAND PART NO. PRODUCTION DATES
MOPAR INTAKE HEATER GRID RELAY

 


8 Associated Documents

Miscellaneous Document – FCA US LLC Recall Part Number/Model Compatibility 17A Trailer Reverse Steering Control Module (“TRSCM”)

RMISC-23E010-5626.pdf 111.721KB

RMISC-23E010-5626

 


Recall 573 Report – 2/16/23

RCLRPT-23E010-6589.PDF 214.827KB

RCLRPT-23E010-6589

 


Manufacturer Notices(to Dealers,etc) – NSRAC re Recall 18A

RCMN-23E010-8146.pdf 47.527KB

RCMN-23E010-8146

 


Recall Acknowledgement

RCAK-23E010-6481.pdf 645.229KB

RCAK-23E010-6481

 


Defect Notice 573 Report

RCLRPT-23E010-3181.PDF 214.35KB

RCLRPT-23E010-3181

 


Manufacturer Notices(to Dealers,etc) – NSRAC re 18A

RCMN-23E010-1128.pdf 47.43KB

RCMN-23E010-1128

 


Manufacturer Notices(to Dealers,etc) – NSRAC re New Safety Recall Advanced Communication – 18A

RCMN-23E010-8044.pdf 48.05KB

RCMN-23E010-8044

 


Manufacturer Notices(to Dealers,etc) – NSRAC re New Safety Recall Advanced Communication – 18A

RCMN-23E010-4619.pdf 47.73KB

RCMN-23E010-4619

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23E010&docType=RCL

 


 

Bestseller No. 1
LarryB's Air Intake Grid Heater Relay set for Dodge/Cummins 94-02
  • Fits Dodge Cummins, 1994-2002
  • Includes 2 relays and bracke, as shown
  • Direct replacement, connects to stock wiring
Bestseller No. 2
X AUTOHAUX Intake Manifold Heater Relay 68188401AA Air Intake Heater Relay for Dodge for Ram 2500 3500 Pickup 1994-2002 5.9L Diesel Grid Heater Relay Sturdy Wear-Resistance 56026842 904-308
  • [OE Number] 68188401AA 904-308 56026842, for 3924594 3969987 Engine
  • [Fitment] For Dodge for RAM 2500 3500 with 5.9L L6 Diesel engines 1994 1995 1996 1997 1998 1999 2000 2001 2002
  • [Pro of intake heater relay] Adopting reliable quality components and strictly checkment to meet original standards, designed to match the fit and function of old relay, prolong service life and performance in extreme conditions.
  • [Function of grid heater relay] Direct replace and bolt it on the correct place. Replace old or damaged relay to avoid cold start problems, unable cycle off or inlet heater errors or other issues.
  • [Package for engine air intake heater relay] Include 1x Air intake heater relay. Please check car make, mode, year, OE number, and part pictures before purchase. Please check relevant operation video when you replace it in doubt.
SaleBestseller No. 3
Dorman 904-300 Intake Heater Relay Compatible with Select Dodge/Ram Models
  • Direct replacement - this engine air intake heater relay is designed to match the fit and function of the original relay on specified vehicles
  • Ideal solution - this relay is a reliable replacement for an original part that is damaged or has failed due to fatigue
  • Durable construction - this relay is made from quality components to ensure reliable performance and a long service life
  • Trustworthy quality - backed by team of product experts in the United States and more than a century of automotive experience
  • Ensure fit - to make sure this part fits your exact vehicle, input your make, model and trim level into the garage tool
Bestseller No. 4
Premium Relay Solenoid AIR Intake Heater Grid for Dodge RAM 2500 3500 Cummins Diesel 5.9
  • ✪Top quality Heater Relay, meets or exceeds OEM standards, 100% tested throughout the entire manufacturing process for no-worry replacement use.
  • ✪Replaces part number: 68188401AA 904-308 56026842 3924594 3969987
  • ✪Fits for 1994-2002 Dodge Ram 2500 3500 With Diesel Engine.
  • ✪Please check part photos, part number, part description above carefully to make sure it is what you need. if any questions, please feel free to contact us.
  • ✪Package Include: 1X RELAY SOLENOID AIR INTAKE HEATER as Picture Show.
Bestseller No. 5
Dorman 904-308 Intake Heater Relay Compatible with Select Dodge Models
  • Direct replacement - this engine air intake heater relay is designed to match the fit and function of the original relay on specified vehicles
  • Ideal solution - this relay is a reliable replacement for an original part that is damaged or has failed due to fatigue
  • Durable construction - this relay is made from quality components to ensure reliable performance and a long service life
  • Trustworthy quality - backed by team of product experts in the United States and more than a century of automotive experience
  • Ensure fit - to make sure this part fits your exact vehicle, input your make, model and trim level into the garage tool
Bestseller No. 6
LActrical Air Intake Heater Grid Relay for Dodge Ram 2500 3500 Diesel Pickup Truck 5.9L 359 l6 OHV Turbocharged 94 95 96 97 98 2000 01 02 904-308
  • Premium Quality replacement LActrical Relay
  • Aftermarket Part (Not Rebuilt/Refurbished/Repurposed)
  • Air Intake Heater Relay For Diesel engines
  • Includes two relays and bracket
  • Replaces: 68188401AA 904-308
Bestseller No. 7
RELAY SOLENOID AIR INTAKE HEATER GRID FOR DODGE RAM 2500 3500 CUMMINS DIESEL 5.9 68188401AA, 904-308
  • Replaces: for Chrysler # 68188401AA , 904-308, 56026842/ for Cummins 3924594/ for Cummins 3969987.
  • Fits for 1994-2002 Dodge Ram 2500 With Diesel Engine for 1994-2002 Dodge Ram 3500 With Diesel Engine
  • The replacement of the Intake Heater Relay or Bracket for the 1998.5 to 2002 Dodge Cummins powered trucks requires only one 68188401AA relay.
  • Enhance performance, direct replacement, easy installation, high reliability.
  • Professional Installation is Highly Recommended (No Instruction Included)
Bestseller No. 8
Dorman 904-356 Intake Heater Relay Compatible with Select Dodge Models
  • Direct replacement - this engine air intake heater relay is designed to match the fit and function of the original relay on specified vehicles
  • Ideal solution - this relay is a reliable replacement for an original part that is damaged or has failed due to fatigue
  • Durable construction - this relay is made from quality components to ensure reliable performance and a long service life
  • Trustworthy quality - backed by team of product experts in the United States and more than a century of automotive experience
  • Ensure fit - to make sure this part fits your exact vehicle, input your make, model and trim level into the garage tool
Bestseller No. 9
Gxcdizx Air Intake Heater Grid Relay for Dodge Ram 2500 3500 Diesel Pickup Truck 5.9L 359 l6 OHV Turbocharged 94 95 96 97 98 2000 01 02 904-308
  • 【Quality Assured】- 100% brand-new, never ever been utilized, all parts are tested and quality controlled prior to shipment
  • 【Fitment】- for 1994-2002 Dodge Ram 2500, for Ram 3500 PICKUP 5.9L Diesel.
  • 【Replaces Part Number】- for Chrysler # 68188401AA , 904-308 56026842; for Cummins 3924594; for Cummins 3969987
  • 【Feature】- The product is made of high-quality materials, has been tested many times before sale, and has a long service life.
  • 【Best Service】- Please contact us if you received the part damaged or if the part you ordered did not fix your problem.We would like to ensure 100% customer satisfaction for you.
Bestseller No. 10
68188401AA, 904-308,56026842 Relay Solenoid Air Intake Heater Grid for 1994-2002 Dodge Ram 2500 3500 diesel engine
  • >>Replaces Part Numbers: 56026842, 3924594, 3969987, 904308 ,68188401AA, 904-308
  • >>Suitable models:for 1994-2002 Dodge Ram 2500 diesel engine;for 1994-2002 Dodge Ram 3500 diesel engine
  • >>Specs: Solenoid Relay Switch, Voltage: 12 Volts, Wattage: 65 watts, Terminals: 4 Terminals, (2) 1/40-20 Terminals, (2) 8-32 Terminals, Base: Isolated Base
  • >>Please check part photos, part number (OE# of your old part), part description and compatibility chart above carefully and compare them with your old part to make sure it is what you need.
  • >>Package Include:1x Relay Solenoid Air Intake Heater Grid(68188401AA, 904-308 56026842)

Last update on 2023-03-19 / Affiliate links / Images from Amazon Product Advertising API

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