77A – Deformed Fuel Line May Leak – 2023 Chrysler Pacifica Plug-In Hybrid Electric

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July 20, 2023 NHTSA CAMPAIGN NUMBER: 23V500000

Deformed Fuel Line May Leak

A fuel leak in the presence of an ignition source increases the risk of a fire.

 

NHTSA Campaign Number: 23V500

Manufacturer Chrysler (FCA US, LLC)

Components FUEL SYSTEM, GASOLINE

Potential Number of Units Affected 967

 

Summary

Chrysler (FCA US, LLC) is recalling certain 2023 Pacifica Plug-In Hybrid Electric vehicles. The fuel line may be deformed, causing a fuel leak.

 

Remedy

Dealers will inspect and replace the fuel line as necessary, free of charge. Owner notification letters are expected to be mailed September 8, 2023. Owners may contact FCA US, LLC customer service at 1-800-853-1403. FCA US, LLC’s number for this recall is 77A.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


New Safety Recall Advanced Communication – 77A

FCA US LLC (FCA US) has announced a safety recall on certain 2023 Model Year (RU) Chrysler Pacifica Plug-In Hybrid Electric Vehicles (PHEVs).

 

REASON FOR THIS SAFETY RECALL

Some of the above vehicles may have an improperly extruded fuel line which could lead to uncontained fuel in the engine compartment. Operators may observe a spill / drip or fuel odor. Uncontained fuel in the presence of a competent ignition source can result in a vehicle fire which increases the risk of injury to occupants and persons outside the vehicle, as well as property damage.

 

SERVICE ACTION

FCA US will conduct a voluntary safety recall on all affected vehicles to inspect and, if necessary, replace the suspect fuel line. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 3rd Quarter of 2023.

 


Chronology :

  • On March 28, 2023, the FCA US LLC (“FCA US”) Technical Safety and Regulatory Compliance (“TSRC”) organization opened an investigation into 2023 MY Chrysler Pacifica PHEVs that were built with an improperly extruded fuel line.
  • From March 2023, through June 2023, FCA US TSRC conducted an analysis of fuel line leaks, vehicle histories, and reviewed supplier data.
  • As of July 5, 2023, FCA US has identified zero customer assistance records, two warranty claims, and zero field reports potentially related to this issue for all markets with dates of receipt ranging from April 25, 2023, through June 2, 2023.
  • As of July 5, 2023, FCA US is not aware of any accidents or injuries potentially related to this issue for all markets.
  • On July 14, 2023, FCA US determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected vehicles.

 


1 Affected Product

Vehicle

MAKE MODEL YEAR
CHRYSLER PACIFICA 2023

 


4 Associated Documents

Recall Acknowledgement

RCAK-23V500-6529.pdf 645.255KB

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Defect Notice 573 Report

RCLRPT-23V500-4316.PDF 214.056KB

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Manufacturer Notices(to Dealers,etc) – NSRAC re Safety Recall Advanced Communication – 77A

RCMN-23V500-3421.pdf 47.543KB

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Manufacturer Notices(to Dealers,etc) – New Safety Recall Advanced Communication – 77A

RCMN-23V500-6341.pdf 50.541KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V500&docType=RCL

 


 

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