June 9, 2022 NHTSA CAMPAIGN NUMBER: 22E048000
High Pressure Fuel Pump Failure
Fuel starvation may result in an unexpected loss of drive power, increasing the risk of a crash.
NHTSA Campaign Number: 22E048
Manufacturer Chrysler
(FCA US, LLC)
Components FUEL SYSTEM, DIESEL
Potential Number of Units Affected 27,316
Summary
Chrysler (FCA US, LLC) is recalling certain Mopar High Pressure Fuel Pump part numbers: 68211268AA, 68211269AA and Mopar 3.0L Diesel Engine part numbers: 05158019AK, 05158036AF, 05158048AC, 05158048AD, 05158048AE, 05158048AF, 05158052AD, 05158052AF, 05158052AG, 05162072AD, 05162072AE. A high pressure fuel pump (HPFP) failure may introduce internal debris into the fuel system, potentially resulting in fuel starvation.
Remedy
Dealers will replace the HPFP, inspect and replace, if necessary, additional fuel system components, free of charge. An interim owner notification letter informing owners of the safety risk was mailed July 21, 2022. Owner notification letters are expected to be mailed January 11, 2024. Owners may contact FCA US, LLC customer service at 1-800-853-1403. FCA US, LLS’s number for this recall is Z58.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
New Safety Recall Advanced Communication – Z58
FCA US LLC has announced an equipment safety recall on certain:
Mopar High Pressure Fuel Pump 68211268AA
Mopar High Pressure Fuel Pump 68211269AA
Mopar 3.0L Diesel Engine 05158048AD
Mopar 3.0L Diesel Engine 05158048AF
Mopar 3.0L Diesel Engine 05162072AD
Mopar 3.0L Diesel Engine 05158019AK
Mopar 3.0L Diesel Engine 05158036AF
Mopar 3.0L Diesel Engine 05158048AC
Mopar 3.0L Diesel Engine 05158048AE
Mopar 3.0L Diesel Engine 05158052AD
Mopar 3.0L Diesel Engine 05158052AF
Mopar 3.0L Diesel Engine 05158052AG
Mopar 3.0L Diesel Engine 05162072AE
REASON FOR THIS SAFETY RECALL
Some high pressure fuel pumps (“HPFPs”) may wear prematurely and could fail internally. A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle.
Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning if installed into a vehicle.
SERVICE ACTION
FCA US will conduct a voluntary safety recall on all affected parts to repurchase suspect HPFPs and uninstalled engines. For installed engines, FCA US will replace the HPFP, and inspect and, if necessary, replace additional fuel system components. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 1st Quarter of 2023.
Chronology :
- On February 9, 2022, the FCA US LLC (“FCA US”) Technical Safety and Regulatory Compliance (“TSRC”) organization opened an investigation into 2014-2020 MY Jeep Grand Cherokee, and 2014-2019 MY Ram 1500 Classic vehicles for potential premature high pressure fuel pump failures in vehicles equipped with the 3.0L diesel engine which may result in a stall.
- From February 2022, through May 2022, FCA US TSRC conducted an analysis of stall patterns and vehicle history, determined that the affected vehicles were equipped with the Bosch CP4.2 high pressure fuel pump, and determined that the high pressure fuel pump was the origin of the stalls.
- As of May 18, 2022, FCA US is aware of 215 customer assistance records, 1,061 warranty claims, and three field reports potentially related to this issue for all markets with dates of receipt ranging from March 14, 2014 to January 14, 2022.
- As of May 18, 2022, FCA US is aware of zero accidents and zero injuries potentially related to this issue for all markets.
- On June 2, 2022, FCA US determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected units.
2 Affected Products
Equipments
| BRAND | PART NO. | PRODUCTION DATES |
| MOPAR | 3.0L DIESEL ENGINE | |
| MOPAR | HIGH PRESSURE FUEL PUMP | |
6 Associated Documents
Defect Notice 573 Report
RCLRPT-22E048-4911.PDF 223.498KB
Miscellaneous Document – FCA US LLC Recall Part Number / Model Compatibility
RMISC-22E048-1900.pdf 365.095KB
Recall Acknowledgement
RCAK-22E048-1659.pdf 651.461KB
Manufacturer Notices(to Dealers,etc) – NSRAC Initial list of recall parts
ISSUED Interim Owner Notification Letter(Part 577)
RIONL-22E048-7917.pdf 149.424KB
Recall 573 Report – 2/23/23
RCLRPT-22E048-4876.PDF 223.625KB
Latest Recalls Documents
- [EP1028 High Pressure Fuel Pump Vehicle Fitment]: Compatible with Buick LaCrosse 2010-2016 L4 2.4L, Regal 2011 L4 2.4L, Regal 2012 L4 2.4L (MILD HYBRID EV-GAS (MHEV)), Regal 2013 L4 2.4L (Engine Code K), Regal 2014-2017 L4 2.4L, Verano 2012-2017 L4 2.4L; Compatible with Chevrolet Captiva Sport 2012-2015 L4 2.4L, Equinox 2010-2017 L4 2.4L, Impala 2014 L4 2.4L, Malibu 2013-2014 L4 2.4L, Orlando 2012-2014 L4 2.4L; Compatible with GMC Terrain 2010-2017 L4 2.4L
- [Reference Number]: EP1028, GDP103, M73109, 12641847, 12608371, 12633115, 12633423, 12639694, HM10008
- [Specifications]: ① Connector Shape: Rectangular; ② Fuel Type: Gas; ③ Bolt Included: Yes; ④ Gasket Included: Yes; ⑤ Inlet Outside Diameter (IN): 0.375; ⑥ Inlet Fitting Thread Size: M14-1.5; ⑦ Inlet Type: Quick Connect; ⑧ Outlet Type: Threaded; ⑨ Terminal Quantity: 2; ⑩ Terminal Type: Blade
- [Important Note]: This is a high pressure fuel pump(On Engine), not a Fuel pump assembly(In-tank fuel pump). It only fixes issues caused by low fuel rail pressure. Order only if you have confirmed: ①Check engine codes P0087/P0088; ②Actual fuel rail pressure is low; ③Mechanic confirmed HPFP failure. Please verify the specific symptoms before purchasing to avoid return hassles
- [Attention]: Install and pre-tighten the bolts on both sides together so that the pump body plunger is adjusted perpendicular to the camshaft, and then tighten to secure.
- Part Number: EP1028, GDP103, M73109, 12641847, 12608371, 12633115, 12633423, 12639694, HM10008, FI1502, Please check the part number of original fuel pump before ordering.
- Vehicle Fitment-1: EP1028 High Pressure Fuel Pump Compatible with 2010-2016 Buick LaCrosse L4 2.4L, 2011-2017 Buick Regal L4 2.4L, 2012-2017 Buick Verano L4 2.4L (2013: Engine Code K); Compatible with 2010-2017 GMC Terrain L4 2.4L.
- Vehicle Fitment-2: EP1028 High Pressure Fuel Pump 2012-2015 Chevrolet Captiva Sport L4 2.4L, 2010-2017 Chevrolet Equinox L4 2.4L, 2014-2014 Chevrolet Impala L4 2.4, 2013-2014 Chevrolet Malibu L4 2.4L, 2012-2014 Chevrolet Orlando L4 2.4L;
- Precision Design: Using precise manufacturing technology to ensure perfect compatibility with the vehicle's fuel system, it can operate under high pressure, ensuring that your engine achieves the precise fuel required for peak performance.
- CUSTOMER SUPPORT: We provide one-year warranty and 24 Hours technical support, If you have any problems, please feel free to contact us and we will reply to you within 24 hours.
- Fitment: Compatible with [BMW] 2014 228i (engDesign: N20B20A), 2013-2014 320i, 320i xDrive, 2012-2013 328i 2.0L, 2012-2014 328i (engDesign: N20B20A), 2014 328i GT xDrive, 2013 328i xDrive 2.0L, 2013-2014 328i xDrive (engDesign: N20B20A), 2014 428i, 428i xDrive (engDesign: N20B20A), 2012-2014 528i, 528i xDrive, 2013-2014 X1/X3 2.0L, 2012-2014 Z4 2.0L.
- Reference Number: HM10017, M73129.
- Precision High-pressure Performance:Delivers stable high pressure of 1000–2000 bar for thorough fuel atomization and improved combustion efficiency, helping reduce fuel consumption by 5%–8%. The built-in pressure regulator prevents overpressure, effectively solving unstable pressure and weak acceleration caused by worn original fuel pumps.
- Durable Construction & Low-temperature Stability:Constructed with die-cast aluminum housing and reinforced plunger, this high-pressure fuel pump withstands extreme temperatures ranging from -40°C to 120°C. It ensures smooth, non-sticking operation even in blizzard and frigid environments. High-grade imported seals prevent fuel leakage, extend service life up to 50,000+ miles, and reduce frequent replacement costs.
- Easy Plug-and-play Installation：Designed for direct, hassle-free replacement with a precise OEM-style fit. Simple plug-and-play design saves installation time and effort while ensuring a tight, secure connection and reliable performance.
- Vehicle Fitment: 100% OE standard specification compatible with GMC Terrain (2010-2017, 2.4L); Chevrolet Equinox (2010–2017, 2.4L), Captiva Sport (2012–2015, 2.4L), Malibu (2013–2014, 2.4L), Impala (2014, 2.4L); Buick Verano (2012–2017, 2.4L), Regal (2011-2017, 2.4L), LaCrosse (2010 2012 2013 2014 2015 2016, 2.4L).Gasket and bolts accessories included
- OE Replacement: Replaces OEM and interchange part numbers EP1028, 12639694, 12641847, HM10008, GDP103, M73109. Please check the part number of original high pressure fuel pump before ordering
- Stable Fuel Supply Performance: KAX HPFP adopts premium internal precision components, provide stable and consistent fuel pressure, effectively solve engine hard start, idle jitter, insufficient power and fuel supply failure problems
- Fuel Pump Specs: Gas fuel type; rectangular connector; quick-connect inlet (M14-1.5); threaded outlet; consistent interface and mounting position with original parts, perfectly match the fitment of original vehicle models
- Installation & Warranty: Pre-tighten bolts evenly to keep the pump plunger aligned with the camshaft. Backed by a 2-year unlimited-mileage warranty
- [Vehicle Fitment-1]: Compatible with Audi A3 2008-2013 L4 2.0L (2008: CBFA/CCTA), A3 2015-2016 L4 1.8L, A3 Quattro 2009-2013 L4 2.0L, Q3/Q3 Quattro 2015-2017 L4 2.0L (To 02/06/2017), TT 2009 L4 2.0L, TT Quattro 2010 L4 2.0L (To #CCTA), TTS Quattro 2012 L4 2.0L; Compatible with Volkswagen Beetle 2012-2013 L4 2.0L (CBFA/CCTA), Beetle 2014 L4 2.0L (CPLA), Beetle 2014 L4 2.0L (CPPA, To 11/04/2013), Beetle 2015 L4 2.0L (To 09/22/2014, CPPA/CPLA), CC 2009-2017 L4 2.0L
- [Vehicle Fitment-2]: Compatible with Volkswagen Eos 2009-2016 L4 2.0L (2009: CBFA/CCTA), GTI 2008-2014 L4 2.0L (2008: CBFA/CCTA), fit for Jetta 2008-2010 L4 2.0L (CBFA/CCTA), fit for Jetta 2012-2013 L4 2.0L (CBFA/CCTA), fit for Jetta 2013-2014 L4 2.0L (CPLA), fit for Jetta 2013-2014 L4 2.0L (CPPA, To 11/04/2013), fit for Jetta 2015 L4 2.0L (To 09/15/2014, CPPA/CPLA), Passat 2008-2010 L4 2.0L (2008: CCTA), fit for Tiguan 2009-2017 L4 2.0L, fit for Tiguan Limited 2017-2018 L4 2.0L
- [Reference Number]: GDP905, M73128, 06H127025N, 06H127025E, 06H127025G, 06H127025K, 06H127025M, 06H127025P, 06H127025Q, HM10011
- [Important Note]: This is a high pressure fuel pump(On Engine), not a Fuel pump assembly(In-tank fuel pump). It only fixes issues caused by low fuel rail pressure. Order only if you have confirmed: ①Check engine codes P0087/P0088; ②Actual fuel rail pressure is low; ③Mechanic confirmed HPFP failure. Please verify the specific symptoms before purchasing to avoid return hassles
- [Specifications]: ① Connector Shape: Oval; ② Fuel Type: Gas; ③ Bolt Included: Yes; ④ Gasket Included: No; ⑤ Inlet Outside Diameter (IN): 0.313; ⑥ Inlet Fitting Thread Size: M14-1.5; ⑦ Inlet Type: Barbed; ⑧ Outlet Type: Threaded; ⑨ Terminal Quantity: 2; ⑩ Terminal Type: Blade
SEOCONTENT-START
FCA US LLC Recall Part Number / Model Compatibility
Z58 – 3.0L Diesel High Pressure Fuel Pump
Submitted on June 9, 2022
The chart below shows the vehicle make/model/model year(s) in which the recalled components COULD be used/installed as aftermarket of
service parts. This list does not represent vehicle models or model years in which the recalled components were used for initial vehicle
production.
HIGH PRESSURE FUEL PUMP / 3.0L DIESEL ENGINE ASSEMBLY PART NUMBERS BY MAKE/MODEL/MODEL YEAR(S)
Part Number Description
Ram 1500 Jeep Grand Cherokee
2014 2015 2016 2017 2018 2019 2014 2015 2016 2017 2018 2019 2020
68211268AA High Pressure Fuel Pump X x
68211269AA High Pressure Fuel Pump X X X X X X X X X X X X X
05158019AK 3.0L Diesel Engine X X X
05158036AF 3.0L Diesel Engine X
05158048AC 3.0L Diesel Engine X X X X X
05158048AD 3.0L Diesel Engine X X X X X
05158048AE 3.0L Diesel Engine X X X X X
05158048AF 3.0L Diesel Engine X X X X X X
05158052AD 3.0L Diesel Engine X X X
05158052AF 3.0L Diesel Engine X X X X X
05158052AG 3.0L Diesel Engine X X X X X
05162072AD 3.0L Diesel Engine X
05162072AE 3.0L Diesel Engine X
**************************************************************************************************************
Z58/NHTSA 22E-048
YOUR SCHEDULING OPTIONS
1. RECOMMENDED OPTION
Call your authorized Chrysler / Dodge / Jeep® / RAM Dealership
2. Call the FCA Recall Assistance Center at 1-800-853-1403. An agent can confirm part availability and help schedule an appointment
3. Visit recalls.mopar.com or download the Mopar Owner’s Companion App.
Get access to recall notifications, locate your nearest dealer, and more through this website or Mopar Owner’s Companion App. You will be asked to provide your Vehicle Identification Number (VIN) to protect and verify your identity.
DEALERSHIP INSTRUCTIONS
Please reference Safety Recall Z58.
IMPORTANT SAFETY RECALL
High Pressure Fuel Pump
Dear [Name],
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.
FCA has decided that a defect, which relates to motor vehicle safety, exists in certain MOPAR high pressure fuel pumps: Mopar High Pressure Fuel Pump 68211268AA, Mopar High Pressure Fuel Pump 68211269AA, Mopar 3.0L Diesel Engine 05158048AD, Mopar 3.0L Diesel Engine 05158048AF, Mopar 3.0L Diesel Engine 05162072AD, Mopar 3.0L Diesel Engine 05158019AK, Mopar 3.0L Diesel Engine 05158036AF, Mopar 3.0L Diesel Engine 05158048AC, Mopar 3.0L Diesel Engine 05158048AE, Mopar 3.0L Diesel Engine 05158052AD, Mopar 3.0L Diesel Engine 05158052AF, Mopar 3.0L Diesel Engine 05158052AG, and Mopar 3.0L Diesel Engine 05162072AE. It is extremely important to take steps now to repair your vehicle to ensure the safety of you and your passengers.
It is extremely important to take steps now to repair your vehicle to ensure the safety of you and your passengers.
WHY DOES MY VEHICLE NEED REPAIRS?
FCA records indicate that you may have purchased a MOPAR high pressure fuel pump (HPFP) or engine assembly with an installed HPFP for your vehicle [1]. Some HPFPs could fail prematurely. A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle. Vehicle occupants may notice a Malfunction Indicator Lamp illuminating, a fuel leak, abnormal engine noise, or a change in drive quality. Fuel starvation may result in an unexpected loss of motive power, which can increase the risk of a vehicle crash without prior warning.
HOW DO I RESOLVE THIS IMPORTANT SAFETY ISSUE?
The remedy for this condition is not currently available. We are making every effort to finalize the remedy as quickly as possible, and will service your vehicle free of charge (parts and labor) when the remedy is available.
FCA US will contact you again, by mail, with a follow-up recall notice when the remedy is available. Once you receive your follow-up notice, simply contact your Chrysler, Jeep®, Dodge or RAM dealer right away to schedule a service appointment [2]. Additional options for your next steps are included on the left side of this notification. We appreciate your patience.
WHAT IF I ALREADY PAID TO HAVE THIS REPAIR COMPLETED?
If you have already experienced this specific condition and have paid to have it repaired, you may visit www.fcarecallreimbursement.com to submit your reimbursement request online. [3] Once we receive and verify the required documents, reimbursement will be sent to you within 60 days. If you have had previous repairs performed and/or already received reimbursement, you may still need to have the recall repair performed.
We apologize for any inconvenience, but are sincerely concerned about your safety. Thank you for your attention to this important matter.
Customer Assistance/Field Operations
FCA US LLC
[1] If you no longer own this vehicle, please help us update our records. Call the FCA Recall Assistance Center at 1-800-853-1403 to update your information.
[2] If your dealer fails or is unable to remedy this defect without charge and within a reasonable time, you may submit a written complaint to the Administrator, National Highway
Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, DC 20590, or you can call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-
9153), or go to safercar.gov.
[3] You can also mail in your original receipts and proof of payment to the following address for reimbursement consideration: FCA Customer Assistance, P.O. Box 21-8004,
Auburn Hills, MI 48321-8007, Attention: Recall Reimbursement.
Note to lessors receiving this recall notice: Federal regulation requires that you forward this recall notice to the lessee within 10 days.
Mr. Mrs. Customer
1234 Main Street
Hometown, MI 48371
**************************************************************************************************************
06/10/2022
_____________________________________________________________________
New Safety Recall Advanced Communication – Z58
FCA US LLC has announced an equipment safety recall on certain:
Mopar High Pressure Fuel Pump 68211268AA
Mopar High Pressure Fuel Pump 68211269AA
Mopar 3.0L Diesel Engine 05158048AD
Mopar 3.0L Diesel Engine 05158048AF
Mopar 3.0L Diesel Engine 05162072AD
Mopar 3.0L Diesel Engine 05158019AK
Mopar 3.0L Diesel Engine 05158036AF
Mopar 3.0L Diesel Engine 05158048AC
Mopar 3.0L Diesel Engine 05158048AE
Mopar 3.0L Diesel Engine 05158052AD
Mopar 3.0L Diesel Engine 05158052AF
Mopar 3.0L Diesel Engine 05158052AG
Mopar 3.0L Diesel Engine 05162072AE
REASON FOR THIS SAFETY RECALL
Some high pressure fuel pumps (“HPFPs”) may wear prematurely and could fail internally. A high pressure fuel pump failure may introduce internally failed component debris into the fuel system potentially causing fuel starvation if installed into a vehicle.
Fuel starvation may result in an unexpected loss of motive power, which can cause vehicle crash without prior warning if installed into a vehicle.
SERVICE ACTION
FCA US will conduct a voluntary safety recall on all affected parts to repurchase suspect HPFPs and uninstalled engines. For installed engines, FCA US will replace the HPFP, and inspect and, if necessary, replace additional fuel system components. The remedy for this condition is not currently available. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 1st Quarter of 2023.
We ask that you please take the time to ensure that your personnel are aware of this communication and are prepared to execute a customer friendly process for inquiries regarding involved vehicles.
Customer Services Field Operations
FCA US LLC
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 22E-048
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Chrysler (FCA US, LLC)
Submission Date : JUN 09, 2022
NHTSA Recall No. : 22E-048
Manufacturer Recall No. : Z58
Manufacturer Information :
Manufacturer Name : Chrysler (FCA US, LLC)
Address : 800 Chrysler Drive
CIMS 482-00-91 Auburn Hills MI
48326-2757
Company phone : 1-800-853-1403
Population :
Number of potentially involved : 27,316
Estimated percentage with defect : 1 %
Equipment Information :
Brand / Trade 1 : Mopar
Model : High Pressure Fuel Pump
Part No. : 68211268AA
Size : NR
Function : NR
Descriptive Information : Some high pressure fuel pumps (“HPFPs”) may wear prematurely and could fail
internally.
The suspect part population includes HPFPs built March 1, 2012, through
January 31, 2016, and was determined using supplier shipment information and
sales records of the suspect parts.
Similar HPFPs not included in the recall population were manufactured before or
after the suspect period.
The total affected parts for this part number is 4.
Production Dates : MAR 01, 2012 – JAN 31, 2016
Part 573 Safety Recall Report 22E-048 Page 2
The information contained in this report was submitted pursuant to 49 CFR §573
Brand / Trade 2 : Mopar
Model : High Pressure Fuel Pump
Part No. : 68211269AA
Size : NR
Function : NR
Descriptive Information : Some HPFPs may wear prematurely and could fail internally.
The suspect part population includes HPFPs built March 1, 2012, through July 31,
2021, and was determined using supplier shipment information and sales
records of the suspect parts.
Similar HPFPs not included in the recall population were manufactured before or
after the suspect period.
The total affected parts for this part number is 11,845.
Production Dates : MAR 01, 2012 – JUL 31, 2021
Brand / Trade 3 : Mopar
Model : 3.0L Diesel Engine
Part No. : 05158019AK
Size : NR
Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear
prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built November 7, 2016,
through January 23, 2018, and was determined using supplier shipment
information and sales records of the suspect parts.
Similar 3.0L Diesel engines not included in the recall population were
manufactured before or after the suspect period.
The total affected parts for this part number is 1,994.
Production Dates : NOV 07, 2016 – JAN 23, 2018
Part 573 Safety Recall Report 22E-048 Page 3
The information contained in this report was submitted pursuant to 49 CFR §573
Brand / Trade 4 : Mopar
Model : 3.0L Diesel Engine
Part No. : 05158036AF
Size : NR
Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear
prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built July 15, 2016,
through June 24, 2018, and was determined using supplier shipment information
and sales records of the suspect parts.
Similar 3.0L Diesel engines not included in the recall population were
manufactured before or after the suspect period.
The total affected parts for this part number is 329.
Production Dates : JUL 15, 2016 – JUN 24, 2018
Brand / Trade 5 : Mopar
Model : 3.0L Diesel Engine
Part No. : 05158048AC
Size : NR
Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear
prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built January 24, 2018,
through April 18, 2018, and was determined using supplier shipment
information and sales records of the suspect parts.
Similar 3.0L Diesel engines not included in the recall population were
manufactured before or after the suspect period.
The total affected parts for this part number is 391.
Production Dates : JAN 24, 2018 – APR 18, 2018
Part 573 Safety Recall Report 22E-048 Page 4
The information contained in this report was submitted pursuant to 49 CFR §573
Brand / Trade 6 : Mopar
Model : 3.0L Diesel Engine
Part No. : 05158048AD
Size : NR
Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear
prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built April 19, 2018,
through August 11, 2018, and was determined using supplier shipment
information and sales records of the suspect parts.
Similar 3.0L Diesel engines not included in the recall population were
manufactured before or after the suspect period.
The total affected parts for this part number is 3,370.
Production Dates : APR 19, 2018 – AUG 11, 2018
Brand / Trade 7 : Mopar
Model : 3.0L Diesel Engine
Part No. : 05158048AE
Size : NR
Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear
prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built September 12,
2018, through October 17, 2018, and was determined using supplier shipment
information and sales records of the suspect parts.
Similar 3.0L Diesel engines not included in the recall population were
manufactured before or after the suspect period.
The total affected parts for this part number is 3,354.
Production Dates : SEP 12, 2018 – OCT 17, 2018
Part 573 Safety Recall Report 22E-048 Page 5
The information contained in this report was submitted pursuant to 49 CFR §573
Brand / Trade 8 : Mopar
Model : 3.0L Diesel Engine
Part No. : 05158048AF
Size : NR
Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear
prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built October 10, 2018,
through October 17, 2018, and was determined using supplier shipment
information and sales records of the suspect parts.
Similar 3.0L Diesel engines not included in the recall population were
manufactured before or after the suspect period.
The total affected parts for this part number is 4,900.
Production Dates : OCT 10, 2018 – OCT 17, 2018
Brand / Trade 9 : Mopar
Model : 3.0L Diesel Engine
Part No. : 05158052AD
Size : NR
Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear
prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built June 25, 2018,
through March 30, 2019, and was determined using supplier shipment
information and sales records of the suspect parts.
Similar 3.0L Diesel engines not included in the recall population were
manufactured before or after the suspect period.
The total affected parts for this part number is 342.
Production Dates : JUN 25, 2018 – MAR 30, 2019
Part 573 Safety Recall Report 22E-048 Page 6
The information contained in this report was submitted pursuant to 49 CFR §573
Brand / Trade 10 : Mopar
Model : 3.0L Diesel Engine
Part No. : 05158052AF
Size : NR
Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear
prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built March 5, 2019,
through December 31, 2020, and was determined using supplier shipment
information and sales records of the suspect parts.
Similar 3.0L Diesel engines not included in the recall population were
manufactured before or after the suspect period.
The total affected parts for this part number is 600.
Production Dates : MAR 05, 2019 – DEC 31, 2020
Brand / Trade 11 : Mopar
Model : 3.0L Diesel Engine
Part No. : 05158052AG
Size : NR
Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear
prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built January 1, 2021,
through July 31, 2021, and was determined using supplier shipment information
and sales records of the suspect parts.
Similar 3.0L Diesel engines not included in the recall population were
manufactured before or after the suspect period.
The total affected parts for this part number is 169.
Production Dates : JAN 01, 2021 – JUL 31, 2021
Part 573 Safety Recall Report 22E-048 Page 7
The information contained in this report was submitted pursuant to 49 CFR §573
Brand / Trade 12 : Mopar
Model : 3.0L Diesel Engine
Part No. : 05162072AD
Size : NR
Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear
prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built December 12,
2013, through February 28, 2014, and was determined using supplier shipment
information and sales records of the suspect parts.
Similar 3.0L Diesel engines not included in the recall population were
manufactured before or after the suspect period.
The total affected parts for this part number is 5.
Production Dates : DEC 12, 2013 – FEB 28, 2014
Brand / Trade 13 : Mopar
Model : 3.0L Diesel Engine
Part No. : 05162072AE
Size : NR
Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear
prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built March 3, 2014,
through May 29, 2014, and was determined using supplier shipment information
and sales records of the suspect parts.
Similar 3.0L Diesel engines not included in the recall population were
manufactured before or after the suspect period.
The total affected parts for this part number is 13.
Production Dates : MAR 03, 2014 – MAY 29, 2014
Description of Defect :
Description of the Defect : A high pressure fuel pump failure may introduce internally failed component
debris into the fuel system potentially causing fuel starvation if installed into a
vehicle.
Part 573 Safety Recall Report 22E-048 Page 8
The information contained in this report was submitted pursuant to 49 CFR §573
FMVSS 1 : NR
FMVSS 2 : NR
Description of the Safety Risk : Fuel starvation may result in an unexpected loss of motive power, which can
cause vehicle crash without prior warning if installed into a vehicle.
Description of the Cause : NR
Identification of Any Warning
that can Occur :
Vehicle occupants may notice a Malfunction Indicator Lamp illuminating, a
service Electronic Throttle Control indicator, a fuel leak at the HPFP, or
excessive noise from the HPFP.
Involved Components :
Component Name : Injection Pump
Component Description : High Pressure Fuel Pump
Component Part Number : 68211268AA / 68211269AA
Component Name : Engine Assembly
Component Description : 3.0L Diesel Engine
Component Part Number : 05158019AK / 05158036AF / 05158048AC / 05158048AD / 05158048AE /
05158048AF
Component Name : Engine Assembly
Component Description : 3.0L Diesel Engine
Component Part Number : 05158052AD / 05158052AF / 05158052AG / 05162072AD / 05162072AE
Supplier Identification :
Component Manufacturer
Name : Robert Bosch GmbH
Address : Robert-Bosch-Platz 1
Gerlingen-Schillerhhe Foreign States 70839
Country : Germany
Part 573 Safety Recall Report 22E-048 Page 9
The information contained in this report was submitted pursuant to 49 CFR §573
Chronology :
• On February 9, 2022, the FCA US LLC (“FCA US”) Technical Safety and Regulatory Compliance (“TSRC”)
organization opened an investigation into 2014-2020 MY Jeep Grand Cherokee, and 2014-2019 MY Ram 1500
Classic vehicles for potential premature high pressure fuel pump failures in vehicles equipped with the 3.0L
diesel engine which may result in a stall.
• From February 2022, through May 2022, FCA US TSRC conducted an analysis of stall patterns and vehicle
history, determined that the affected vehicles were equipped with the Bosch CP4.2 high pressure fuel pump,
and determined that the high pressure fuel pump was the origin of the stalls.
• As of May 18, 2022, FCA US is aware of 215 customer assistance records, 1,061 warranty claims, and three
field reports potentially related to this issue for all markets with dates of receipt ranging from March 14, 2014
to January 14, 2022.
• As of May 18, 2022, FCA US is aware of zero accidents and zero injuries potentially related to this issue for all
markets.
• On June 2, 2022, FCA US determined, through the Vehicle Regulations Committee, to conduct a voluntary
safety recall of the affected units.
Description of Remedy :
Description of Remedy Program : FCA US will conduct a voluntary safety recall on all affected parts to
repurchase suspect HPFPs and uninstalled engines. For installed engines,
FCA US will replace the HPFP, and inspect and, if necessary, replace
additional fuel system components.
FCA US has a longstanding policy and practice of reimbursing owners who
have incurred the cost of repairing a problem that subsequently becomes
the subject of a field action. To ensure consistency, FCA US, as part of the
owner letter, will request that customers send the original receipt and/or
other adequate proof of payment to the company for confirmation of the
expense.
How Remedy Component Differs
from Recalled Component :
The remedy is to replace affected pumps with a new HPFP with improved
durability.
Identify How/When Recall Condition
was Corrected in Production :
NR
Recall Schedule :
Description of Recall Schedule : **06/09/2022: FCA US will notify dealers and begin notifying owners on
or about 07/29/2022.
Planned Dealer Notification Date : JUL 29, 2022 – JUL 29, 2022
Planned Owner Notification Date : JUL 29, 2022 – JUL 29, 2022
Part 573 Safety Recall Report 22E-048 Page 10
The information contained in this report was submitted pursuant to 49 CFR §573
Purchaser Information :
The following manufacturers purchased this defective/noncompliant equipment for possible use or
installation in new motor vehicles or new items of motor vehicle equipment:
Name : NR
Address : NR
NR
Country : NR
Company Phone : NR
* NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 22E-048
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Chrysler (FCA US, LLC)
Submission Date : FEB 23, 2023
NHTSA Recall No. : 22E-048
Manufacturer Recall No. : Z58
Manufacturer Information :
Manufacturer Name : Chrysler (FCA US, LLC)
Address : 800 Chrysler Drive
CIMS 482-00-91 Auburn Hills MI
48326-2757
Company phone : 1-800-853-1403
Population :
Number of potentially involved : 27,316
Estimated percentage with defect : 1 %
Equipment Information :
Brand / Trade 1 : Mopar
Model : High Pressure Fuel Pump
Part No. : 68211268AA
Size : NR
Function : NR
Descriptive Information : Some high pressure fuel pumps (“HPFPs”) may wear prematurely and could fail
internally.
The suspect part population includes HPFPs built March 1, 2012, through
January 31, 2016, and was determined using supplier shipment information and
sales records of the suspect parts.
Similar HPFPs not included in the recall population were manufactured before or
after the suspect period.
The total affected parts for this part number is 4.
Production Dates : MAR 01, 2012 – JAN 31, 2016
Part 573 Safety Recall Report 22E-048 Page 2
The information contained in this report was submitted pursuant to 49 CFR §573
Brand / Trade 2 : Mopar
Model : High Pressure Fuel Pump
Part No. : 68211269AA
Size : NR
Function : NR
Descriptive Information : Some HPFPs may wear prematurely and could fail internally.
The suspect part population includes HPFPs built March 1, 2012, through July 31,
2021, and was determined using supplier shipment information and sales
records of the suspect parts.
Similar HPFPs not included in the recall population were manufactured before or
after the suspect period.
The total affected parts for this part number is 11,845.
Production Dates : MAR 01, 2012 – JUL 31, 2021
Brand / Trade 3 : Mopar
Model : 3.0L Diesel Engine
Part No. : 05158019AK
Size : NR
Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear
prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built November 7, 2016,
through January 23, 2018, and was determined using supplier shipment
information and sales records of the suspect parts.
Similar 3.0L Diesel engines not included in the recall population were
manufactured before or after the suspect period.
The total affected parts for this part number is 1,994.
Production Dates : NOV 07, 2016 – JAN 23, 2018
Part 573 Safety Recall Report 22E-048 Page 3
The information contained in this report was submitted pursuant to 49 CFR §573
Brand / Trade 4 : Mopar
Model : 3.0L Diesel Engine
Part No. : 05158036AF
Size : NR
Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear
prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built July 15, 2016,
through June 24, 2018, and was determined using supplier shipment information
and sales records of the suspect parts.
Similar 3.0L Diesel engines not included in the recall population were
manufactured before or after the suspect period.
The total affected parts for this part number is 329.
Production Dates : JUL 15, 2016 – JUN 24, 2018
Brand / Trade 5 : Mopar
Model : 3.0L Diesel Engine
Part No. : 05158048AC
Size : NR
Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear
prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built January 24, 2018,
through April 18, 2018, and was determined using supplier shipment
information and sales records of the suspect parts.
Similar 3.0L Diesel engines not included in the recall population were
manufactured before or after the suspect period.
The total affected parts for this part number is 391.
Production Dates : JAN 24, 2018 – APR 18, 2018
Part 573 Safety Recall Report 22E-048 Page 4
The information contained in this report was submitted pursuant to 49 CFR §573
Brand / Trade 6 : Mopar
Model : 3.0L Diesel Engine
Part No. : 05158048AD
Size : NR
Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear
prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built April 19, 2018,
through August 11, 2018, and was determined using supplier shipment
information and sales records of the suspect parts.
Similar 3.0L Diesel engines not included in the recall population were
manufactured before or after the suspect period.
The total affected parts for this part number is 3,370.
Production Dates : APR 19, 2018 – AUG 11, 2018
Brand / Trade 7 : Mopar
Model : 3.0L Diesel Engine
Part No. : 05158048AE
Size : NR
Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear
prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built September 12,
2018, through October 17, 2018, and was determined using supplier shipment
information and sales records of the suspect parts.
Similar 3.0L Diesel engines not included in the recall population were
manufactured before or after the suspect period.
The total affected parts for this part number is 3,354.
Production Dates : SEP 12, 2018 – OCT 17, 2018
Part 573 Safety Recall Report 22E-048 Page 5
The information contained in this report was submitted pursuant to 49 CFR §573
Brand / Trade 8 : Mopar
Model : 3.0L Diesel Engine
Part No. : 05158048AF
Size : NR
Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear
prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built October 10, 2018,
through October 17, 2018, and was determined using supplier shipment
information and sales records of the suspect parts.
Similar 3.0L Diesel engines not included in the recall population were
manufactured before or after the suspect period.
The total affected parts for this part number is 4,900.
Production Dates : OCT 10, 2018 – OCT 17, 2018
Brand / Trade 9 : Mopar
Model : 3.0L Diesel Engine
Part No. : 05158052AD
Size : NR
Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear
prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built June 25, 2018,
through March 30, 2019, and was determined using supplier shipment
information and sales records of the suspect parts.
Similar 3.0L Diesel engines not included in the recall population were
manufactured before or after the suspect period.
The total affected parts for this part number is 342.
Production Dates : JUN 25, 2018 – MAR 30, 2019
Part 573 Safety Recall Report 22E-048 Page 6
The information contained in this report was submitted pursuant to 49 CFR §573
Brand / Trade 10 : Mopar
Model : 3.0L Diesel Engine
Part No. : 05158052AF
Size : NR
Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear
prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built March 5, 2019,
through December 31, 2020, and was determined using supplier shipment
information and sales records of the suspect parts.
Similar 3.0L Diesel engines not included in the recall population were
manufactured before or after the suspect period.
The total affected parts for this part number is 600.
Production Dates : MAR 05, 2019 – DEC 31, 2020
Brand / Trade 11 : Mopar
Model : 3.0L Diesel Engine
Part No. : 05158052AG
Size : NR
Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear
prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built January 1, 2021,
through July 31, 2021, and was determined using supplier shipment information
and sales records of the suspect parts.
Similar 3.0L Diesel engines not included in the recall population were
manufactured before or after the suspect period.
The total affected parts for this part number is 169.
Production Dates : JAN 01, 2021 – JUL 31, 2021
Part 573 Safety Recall Report 22E-048 Page 7
The information contained in this report was submitted pursuant to 49 CFR §573
Brand / Trade 12 : Mopar
Model : 3.0L Diesel Engine
Part No. : 05162072AD
Size : NR
Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear
prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built December 12,
2013, through February 28, 2014, and was determined using supplier shipment
information and sales records of the suspect parts.
Similar 3.0L Diesel engines not included in the recall population were
manufactured before or after the suspect period.
The total affected parts for this part number is 5.
Production Dates : DEC 12, 2013 – FEB 28, 2014
Brand / Trade 13 : Mopar
Model : 3.0L Diesel Engine
Part No. : 05162072AE
Size : NR
Function : NR
Descriptive Information : Some 3.0L Diesel engines may have been produced with HPFPs that may wear
prematurely and could fail internally.
The suspect part population includes 3.0L diesel engines built March 3, 2014,
through May 29, 2014, and was determined using supplier shipment information
and sales records of the suspect parts.
Similar 3.0L Diesel engines not included in the recall population were
manufactured before or after the suspect period.
The total affected parts for this part number is 13.
Production Dates : MAR 03, 2014 – MAY 29, 2014
Description of Defect :
Description of the Defect : A high pressure fuel pump failure may introduce internally failed component
debris into the fuel system potentially causing fuel starvation if installed into a
vehicle.
Part 573 Safety Recall Report 22E-048 Page 8
The information contained in this report was submitted pursuant to 49 CFR §573
FMVSS 1 : NR
FMVSS 2 : NR
Description of the Safety Risk : Fuel starvation may result in an unexpected loss of motive power, which can
cause vehicle crash without prior warning if installed into a vehicle.
Description of the Cause : NR
Identification of Any Warning
that can Occur :
Vehicle occupants may notice a Malfunction Indicator Lamp illuminating, a
service Electronic Throttle Control indicator, a fuel leak at the HPFP, or
excessive noise from the HPFP.
Involved Components :
Component Name : Injection Pump
Component Description : High Pressure Fuel Pump
Component Part Number : 68211268AA / 68211269AA
Component Name : Engine Assembly
Component Description : 3.0L Diesel Engine
Component Part Number : 05158019AK / 05158036AF / 05158048AC / 05158048AD / 05158048AE /
05158048AF
Component Name : Engine Assembly
Component Description : 3.0L Diesel Engine
Component Part Number : 05158052AD / 05158052AF / 05158052AG / 05162072AD / 05162072AE
Supplier Identification :
Component Manufacturer
Name : Robert Bosch GmbH
Address : Robert-Bosch-Platz 1
Gerlingen-Schillerhhe Foreign States 70839
Country : Germany
Part 573 Safety Recall Report 22E-048 Page 9
The information contained in this report was submitted pursuant to 49 CFR §573
Chronology :
• On February 9, 2022, the FCA US LLC (“FCA US”) Technical Safety and Regulatory Compliance (“TSRC”)
organization opened an investigation into 2014-2020 MY Jeep Grand Cherokee, and 2014-2019 MY Ram 1500
Classic vehicles for potential premature high pressure fuel pump failures in vehicles equipped with the 3.0L
diesel engine which may result in a stall.
• From February 2022, through May 2022, FCA US TSRC conducted an analysis of stall patterns and vehicle
history, determined that the affected vehicles were equipped with the Bosch CP4.2 high pressure fuel pump,
and determined that the high pressure fuel pump was the origin of the stalls.
• As of May 18, 2022, FCA US is aware of 215 customer assistance records, 1,061 warranty claims, and three
field reports potentially related to this issue for all markets with dates of receipt ranging from March 14, 2014
to January 14, 2022.
• As of May 18, 2022, FCA US is aware of zero accidents and zero injuries potentially related to this issue for all
markets.
• On June 2, 2022, FCA US determined, through the Vehicle Regulations Committee, to conduct a voluntary
safety recall of the affected units.
Description of Remedy :
Description of Remedy Program : FCA US will conduct a voluntary safety recall on all affected parts to
repurchase suspect HPFPs and uninstalled engines. For installed engines,
FCA US will replace the HPFP, and inspect and, if necessary, replace
additional fuel system components.
FCA US has a longstanding policy and practice of reimbursing owners who
have incurred the cost of repairing a problem that subsequently becomes
the subject of a field action. To ensure consistency, FCA US, as part of the
owner letter, will request that customers send the original receipt and/or
other adequate proof of payment to the company for confirmation of the
expense.
How Remedy Component Differs
from Recalled Component :
The remedy is to replace affected pumps with a new HPFP with improved
durability.
Identify How/When Recall Condition
was Corrected in Production :
NR
Recall Schedule :
Description of Recall Schedule : **02/23/2023: FCA US will notify dealers and begin notifying owners on
or about 01/11/2024.
Part 573 Safety Recall Report 22E-048 Page 10
The information contained in this report was submitted pursuant to 49 CFR §573
**06/09/2022: FCA US will notify dealers and begin notifying owners on
or about 07/29/2022.
Planned Dealer Notification Date : JUL 29, 2022 – JUL 29, 2022
Planned Owner Notification Date : JUL 29, 2022 – JUL 29, 2022
Purchaser Information :
The following manufacturers purchased this defective/noncompliant equipment for possible use or
installation in new motor vehicles or new items of motor vehicle equipment:
Name : NR
Address : NR
NR
Country : NR
Company Phone : NR
* NR – Not Reported
SEOCONTENT-END
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