July 14, 2022 NHTSA CAMPAIGN NUMBER: 22E057000
Inoperative TPMS Sensor/FMVSS 138
Inoperative TPMS sensors will not alert the driver to low tire pressure. In addition, a TPMS warning light that is already illuminated from a failed battery sensor will mask an actual tire pressure failure issue. Either of these scenarios can result in tire failure and increase the risk of a crash.
NHTSA Campaign Number: 22E057
Manufacturer Chrysler
(FCA US, LLC)
Components TIRES
Potential Number of Units Affected 1,176
Summary
Chrysler
(FCA US, LLC) is recalling certain Mopar Tire Air Pressure Sensors, part number 68487472AA. The sensor battery may fail prematurely and cause the sensor to become inoperative. As such, these sensors fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 138, “Tire Pressure Monitoring Systems.”
Remedy
Dealers will inspect and replace the affected TPMS sensors, as necessary, free of charge. Owner notification letters were mailed August 2, 2022. Owners may contact FCA US, LLC at 1-800-853-1403. FCA US, LLC’s number for this recall is Z69.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
New Safety Recall Advanced Communication – Z69
FCA US LLC (FCA US) has announced an equipment safety recall on certain Mopar Tire Pressure Monitor System (TPMS) sensor part number: 68487472AA
Dealers may have purchased (TPMS) sensors intended for the following vehicles:
2022 (LA) Dodge
Challenger
2022 (LD) Dodge
Charger
2022 (LX) Chrysler
300
REASON FOR THIS SAFETY RECALL
Customers may have purchased the above TPMS sensor PN that may prematurely discharge its battery, making the TPMS sensor inoperative.
If the TPMS light illuminates because the battery in the sensor prematurely discharges, it could mask an actual low tire pressure condition, possibly resulting in tire failure, which can cause a vehicle crash without prior warning.
The condition described above does not comply with Federal Motor Vehicle Safety Standard (FMVSS) No. 571.138 states that “…each vehicle must be equipped with a tire pressure monitor system” that detects “when one or more of a vehicles tire is significantly under-inflated and illuminates a low tire pressure warning telltale.” The tire pressure system in the suspect vehicles may not detect low tire pressure.
SERVICE ACTION FCA
US will conduct a voluntary safety recall on all affected parts to inspect and replace the suspect TPMS sensors as needed, if installed on a vehicle, or exchange any parts not yet installed on a vehicle. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 3rd Quarter of 2022.
July 2022
Dealer Service Instructions for:
Equipment Safety Recall Z69 / NHTSA 22V-E057 Tire Pressure Monitor Sensors
Subject
FCA US LLC (FCA US) has announced an equipment safety recall on certain Mopar Tire Pressure Monitor System (TPMS) sensor part numbers : 68487472AA and 68488757AA
Dealers may have purchased TPMS sensors intended for the following vehicles:
2022 (LA) Dodge
Challenger
2022 (LD) Dodge
Charger
2022 (LX) Chrysler
300
REASON FOR THIS SAFETY RECALL
Customers may have purchased the above TPMS sensor PN that may prematurely discharge its battery, making the TPMS sensor inoperative.
If the TPMS light illuminates because the battery in the sensor prematurely discharges, it could mask an actual low tire pressure condition, possibly resulting in tire failure, which can cause a vehicle crash without prior warning.
The condition described above does not comply with Federal Motor Vehicle Safety Standard (FMVSS) No. 571.138 states that “…each vehicle must be equipped with a tire pressure monitor system” that detects “when one or more of a vehicles tire is significantly under-inflated and illuminates a low tire pressure warning telltale.” The tire pressure system in the suspect vehicles may not detect low tire pressure.
Parts Information
FCA US will conduct a voluntary safety recall on all affected parts to inspect and replace the suspect TPMS sensors as needed, if installed on a vehicle, or exchange any parts not yet installed on a vehicle.
All dealers are required to return all affected purchased TPMS in order be repurchased.
Parts Return
This recall part will be subject to parts return.
Please return part numbers: 68487472AA and 68488757AA
All parts failing the inspection procedure are to be returned to your facing depot using Return Type 02 as soon as possible.
Additional Information
If you have any questions or need assistance in completing this action, please contact your Service and Parts District Manager.
Customer Services / Field Operations
FCA US LLC
Chronology :
- On May 13, 2022, the FCA US LLC (“FCA US”) Technical Safety and Regulatory Compliance (“TSRC”) organization was notified of a potential issue related to TPMS sensors with a battery prematurely discharging in some 2022 MY Dodge
Challenger, Dodge
Charger and Chrysler
300 vehicles. - From May 13, 2022, through June 21, 2022, FCA US TSRC met with FCA US engineering and supplier operations to review the issue, understand the part design and the failure mode, and determine the suspect population.
- On June 22, 2022, the FCA US TSRC organization recognized a vehicle build issue existed on certain vehicles related to the TPMS sensor battery life, potentially causing a noncompliance with FMVSS 138.
- On July 07, 2022, FCA US determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected units.
1 Affected Product
Equipment
| BRAND | PART NO. | PRODUCTION DATES |
| MOPAR | TPMS SENSOR | |
11 Associated Documents
Recall Acknowledgement
RCAK-22E057-3040.pdf 689.356KB
Miscellaneous Document
RMISC-22E057-0045.pdf 68.201KB
Non-Compliance Notice 573 Report
RCLRPT-22E057-9025.PDF 214.567KB
Manufacturer Notices(to Dealers,etc) – NSRAC re New Safety Recall Advanced Communication – Z69 FCA US LLC (FCA US) has announced an equipment safety recall on certain Mopar Tire Pressure Monitor System (TPMS) sensor part number: 68487472AA
Remedy Instructions and TSB
RCRIT-22E057-3687.pdf 159.435KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22E057-5291.pdf 99.134KB
Recall Quarterly Report #1, 2022-3
RCLQRT-22E057-6397.PDF 211.138KB
Recall Quarterly Report #2, 2022-4
RCLQRT-22E057-5029.PDF 211.235KB
Recall Quarterly Report #3, 2023-1
RCLQRT-22E057-0076.PDF 211.317KB
Recall Quarterly Report #4, 2023-2
RCLQRT-22E057-7102.PDF 211.424KB
Recall Quarterly Report #5, 2023-3
RCLQRT-22E057-8324.PDF 211.664KB
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SEOCONTENT-START
FCA US LLC Recall Part Number / Model Compatibility Z69 Tire Pressure Monitor Sensor Inoperable Submitted on July 14, 2022
The chart below shows the vehicle make/model/model year(s) in which the recalled components COULD be used/installed as aftermarket or service parts. Make / Model Dodge
Challenger Dodge
Charger Chrysler
300 Model Year 2022
2022
2022
Part Number / Name / Description
68487472AA
Tire Air Pressure Sensor X
X X
**************************************************************************************************************
© Copyright 2022, FCA US LLC, All Rights Reserved
(kka) Dealer Service Instructions for:
July 2022 Equipment Safety Recall Z69 / NHTSA 22V-E057
Tire Pressure Monitor Sensors
FCA US LLC (FCA US) has announced an equipment safety recall on certain Mopar Tire
Pressure Monitor System (TPMS) sensor part numbers: 68487472AA and 68488757AA Dealers may have purchased TPMS sensors intended for the following vehicles:
2022 (LA) Dodge
Challenger
2022 (LD) Dodge
Charger
2022 (LX) Chrysler
300 REASON FOR THIS SAFETY RECALL
Customers may have purchased the above TPMS sensor PN that may prematurely discharge its battery, making the TPMS sensor inoperative. If the TPMS light illuminates because the battery in the sensor prematurely discharges, it could mask an actual low tire pressure condition, possibly resulting in tire failure, which can cause a vehicle crash without prior warning. The condition described above does not comply with Federal Motor Vehicle Safety Standard (FMVSS) No. 571.138 states that “…each vehicle must be equipped with a tire pressure monitor system” that detects “when one or more of a vehicles tire is significantly under-inflated and illuminates a low tire pressure warning telltale.” The tire pressure system in the suspect vehicles may not detect low tire pressure.
FCA US will conduct a voluntary safety recall on all affected parts to inspect and replace the
suspect TPMS sensors as needed, if installed on a vehicle, or exchange any parts not yet installed on a vehicle. All dealers are required to return all affected purchased TPMS in order be repurchased.
Subject
Parts Information Safety Recall Z69 – Tire Pressure Monitor Sensors Page 2 Parts Return This recall part will be subject to parts return.
Please return part numbers: 68487472AA and 68488757AA All parts failing the inspection procedure are to be returned to your facing depot using Return Type 02 as soon as possible. Additional Information If you have any questions or need assistance in completing this action, please contact your Service and Parts District Manager.
Customer Services / Field Operations
FCA US LLC Z69/NHTSA 22E-057
IMPORTANT SAFETY RECALL
Tire Pressure Monitor Sensors Dear [Name], This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. YOUR SCHEDULING OPTIONS 1. RECOMMENDED OPTION
Call your authorized Chrysler
/ Dodge
/ Jeep
® / RAM
Dealership 2. Call the FCA Recall Assistance Center at 1-800-853-1403. An agent can confirm part availability and help schedule an appointment DEALERSHIP INSTRUCTIONS
Please reference Safety Recall Z69. FCA has decided that a defect, which relates to motor vehicle safety, exists in certain Mopar Tire Pressure Monitor System (TPMS) sensor’s part number: 68487472AA and 68488757AA It is extremely important to take steps now to repair your vehicle to ensure the safety of you and your passengers. WHY DOES MY ITEM OF EQUIPMENT NEED REPAIRS?
FCA US records indicate that you may have purchased Mopar Tire Pressure Monitor System (TPMS) sensors for your vehicle. Some TPMS sensors may prematurely discharge their batteries, making the TPMS sensors inoperative. If the TPMS light illuminates because the battery in the sensor prematurely discharges, it could mask an actual low tire pressure condition, possibly resulting in tire failure, which can cause a vehicle crash without prior warning. HOW DO I RESOLVE THIS IMPORTANT SAFETY ISSUE?
FCA US will conduct a voluntary safety recall on all affected parts to inspect and replace the suspect TPMS sensors as needed, if installed on a vehicle, or exchange any parts not yet installed on a vehicle. Be sure to bring the TPMS sensors with this letter to your dealership. We recommend that you schedule a service appointment to minimize your inconvenience. TO SCHEDULE YOUR FREE REPAIR,
CALL YOUR CHRYSLER
, DODGE
, JEEP
OR RAM
DEALER TODAY WHAT IF I ALREADY PAID TO HAVE THIS REPAIR COMPLETED?
If you have already experienced this specific condition and have paid to have it repaired, you may visit www.fcarecallreimbursement.com to submit your reimbursement request online. [³] Once we receive and verify the required documents, reimbursement will be sent to you within 60 days. If you have had previous repairs performed and/or already received reimbursement, you may still need to have the recall repair performed. We apologize for any inconvenience, but are sincerely concerned about your safety. Thank you for your attention to this important matter. Customer Assistance/Field Operations Fiat
Chrysler
Automobiles US LLC [2] If your dealer fails or is unable to remedy this defect without charge and within a reasonable time, you may submit a written complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, DC 20590, or you can call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424- 9153), or go to safercar.gov.
[3] You can also mail in your original receipts and proof of payment to the following address for reimbursement consideration: FCA Customer Assistance, P.O. Box 21-8004, Auburn Hills, MI 48321-8007, Attention: Recall Reimbursement.
Mr. Mrs. Customer
1234 Main Street
Hometown, MI 48371
**************************************************************************************************************
Z69/NHTSA 22E-057
YOUR SCHEDULING OPTIONS 1. RECOMMENDED OPTION
Call your authorized Chrysler
/ Dodge
/ Jeep
® / RAM
Dealership 2. Call the FCA Recall Assistance Center at 1-800-853-1403. An agent can confirm part availability and help schedule an appointment
DEALERSHIP INSTRUCTIONS
Please reference Safety Recall Z69.
IMPORTANT SAFETY RECALL
Tire Pressure Monitor Sensors
Dear [Name],
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. FCA has decided that a defect, which relates to motor vehicle safety, exists in certain Mopar Tire Pressure Monitor System (TPMS) sensor’s part number: 68487472AA and 68488757AA It is extremely important to take steps now to repair your vehicle to ensure the safety of you and your passengers. WHY DOES MY ITEM OF EQUIPMENT NEED REPAIRS?
FCA US records indicate that you may have purchased Mopar Tire Pressure Monitor System (TPMS) sensors for your vehicle. Some TPMS sensors may prematurely discharge their batteries, making the TPMS sensors inoperative. If the TPMS light illuminates because the battery in the sensor prematurely discharges, it could mask an actual low tire pressure condition, possibly resulting in tire failure, which can cause a vehicle crash without prior warning. HOW DO I RESOLVE THIS IMPORTANT SAFETY ISSUE?
FCA US will conduct a voluntary safety recall on all affected parts to inspect and replace the suspect TPMS sensors as needed, if installed on a vehicle, or exchange any parts not yet installed on a vehicle. Be sure to bring the TPMS sensors with this letter to your dealership. We recommend that you schedule a service appointment to minimize your inconvenience. TO SCHEDULE YOUR FREE REPAIR,
CALL YOUR CHRYSLER
, DODGE
, JEEP
OR RAM
DEALER TODAY WHAT IF I ALREADY PAID TO HAVE THIS REPAIR COMPLETED?
If you have already experienced this specific condition and have paid to have it repaired, you may visit www.fcarecallreimbursement.com to submit your reimbursement request online. [³] Once we receive and verify the required documents, reimbursement will be sent to you within 60 days. If you have had previous repairs performed and/or already received reimbursement, you may still need to have the recall repair performed. We apologize for any inconvenience, but are sincerely concerned about your safety. Thank you for your attention to this important matter. Customer Assistance/Field Operations
Fiat
Chrysler
Automobiles US LLC [2] If your dealer fails or is unable to remedy this defect without charge and within a reasonable time, you may submit a written complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, DC 20590, or you can call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424- 9153), or go to safercar.gov.
[3] You can also mail in your original receipts and proof of payment to the following address for reimbursement consideration: FCA Customer Assistance, P.O. Box 21-8004, Auburn Hills, MI 48321-8007, Attention: Recall Reimbursement.
Mr. Mrs. Customer
1234 Main Street
Hometown, MI 48371
**************************************************************************************************************
07/15/202
New Safety Recall Advanced Communication – Z69 FCA US LLC (FCA US) has announced an equipment safety recall on certain Mopar Tire Pressure Monitor System (TPMS) sensor part number: 68487472AA Dealers may have purchased (TPMS) sensors intended for the following vehicles:
2022 (LA) Dodge
Challenger
2022 (LD) Dodge
Charger
2022 (LX) Chrysler
300 REASON FOR THIS SAFETY RECALL
Customers may have purchased the above TPMS sensor PN that may prematurely discharge its battery, making the TPMS sensor inoperative. If the TPMS light illuminates because the battery in the sensor prematurely discharges, it could mask an actual low tire pressure condition, possibly resulting in tire failure, which can cause a vehicle crash without prior warning. The condition described above does not comply with Federal Motor Vehicle Safety Standard (FMVSS) No. 571.138 states that “…each vehicle must be equipped with a tire pressure monitor system” that detects “when one or more of a vehicles tire is significantly under-inflated and illuminates a low tire pressure warning telltale.” The tire pressure system in the suspect vehicles may not detect low tire pressure. SERVICE ACTION
FCA US will conduct a voluntary safety recall on all affected parts to inspect and replace the suspect TPMS sensors as needed, if installed on a vehicle, or exchange any parts not yet installed on a vehicle. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 3rd Quarter of 2022. We ask that you please take the time to ensure that your personnel are aware of this communication and are prepared to execute a customer friendly process for inquiries regarding involved vehicles. Customer Services Fie d Operations
FCA US LLC
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 22E-057
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Chrysler
(FCA US, LLC) JUL 14, 2022 NHTSA Recall No. : 22E-057 Manufacturer Recall No. : Z69 Manufacturer Information :
Manufacturer Name : Chrysler
(FCA US, LLC) Address : 800 Chrysler
Drive
CIMS 482-00-91 Auburn Hills MI 48326-2757
Company phone : 1-800-853-1403
Population :
Number of potentially involved : 1,176 Estimated percentage with defect : 5 %
Equipment Information : Brand / Trade 1 :
Model : Mopar
Sensor – Tire Air Pressure Part No. : 68487472AA Size : NR Function : NR
Descriptive Information : Some tire pressure monitor system (“TPMS”) sensors may prematurely discharge their battery, making the TPMS sensor inoperative.
Supplier shipment information and sales records were used to identify the suspect period which began on January 19, 2022, when sensors with prematurely discharging batteries were first shipped from the supplier, and ended on June 9, 2022, when the suspect TPMS sensors were no longer manufactured.
Similar TPMS sensors not included in the recall were built after the suspect period, or were built with batteries that do not prematurely discharge.
Production Dates : JAN 19, 2022 – JUN 09, 2022
Description of Noncompliance :
Description of the Noncompliance :
Federal Motor Vehicle Safety Standard (“FMVSS”) 571.138 states that “…each vehicle must be equipped with a tire pressure monitor system” that detects “when one or more of a vehicle’s tires is significantly under-inflated and illuminates a low tire pressure warning telltale.” Suspect vehicles may not detect low tire pressure. FMVSS 1 : 138 – Tire pressure monitoring systems
FMVSS 2 : NR Part 573 Safety Recall Report 22E-057 Page 2 Description of the Safety Risk : If, when installed on a vehicle, the TPMS light illuminates because the battery in the sensor prematurely discharges, it could mask an actual low tire pressure condition, possibly resulting in tire failure, which can cause a vehicle crash without prior warning.
Description of the Cause : NR Identification of Any Warning
that can Occur : None Involved Components : Component Name : Tire Air Pressure Sensor Component Description : Sensor – Tire Air Pressure Component Part Number : 68487472AA Supplier Identification : Component Manufacturer
Name : Huf Baolong Electronics NA Corp Address : 13555 Bishops Court, Suite 320
Brookfield Wisconsin 53005
Country : United States Chronology :
• On May 13, 2022, the FCA US LLC (“FCA US”) Technical Safety and Regulatory Compliance (“TSRC”) organization was notified of a potential issue related to TPMS sensors with a battery prematurely discharging in some 2022 MY Dodge
Challenger, Dodge
Charger and Chrysler
300 vehicles. • From May 13, 2022, through June 21, 2022, FCA US TSRC met with FCA US engineering and supplier operations to review the issue, understand the part design and the failure mode, and determine the suspect population. • On June 22, 2022, the FCA US TSRC organization recognized a vehicle build issue existed on certain vehicles related to the TPMS sensor battery life, potentially causing a noncompliance with FMVSS 138. • On July 07, 2022, FCA US determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected units. The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22E-057
Page 3
The information contained in this report was submitted pursuant to 49 CFR §573
Description of Remedy :
Description of Remedy Program : FCA US will conduct a voluntary safety recall on all affected parts to
inspect and replace TPMS sensors as needed when installed on a vehicle, and exchange any parts not yet installed on a vehicle. How Remedy Component Differs from Recalled Component : Identify How/When Recall Condition was Corrected in Production :
FCA US has a longstanding policy and practice of reimbursing owners who have incurred the cost of repairing a problem that subsequently becomes the subject of a field action. To ensure consistency, FCA US, as part of the owner letter, will request that customers send the original receipt and/or other adequate proof of payment to the company for confirmation of the expense.
The remedy is to replace the TPMS sensors which may contain a prematurely discharging battery with sensors that meet FMVSS 138 functionality requirements.
NR Recall Schedule :
Description of Recall Schedule : **07/14/2022: FCA US will notify dealers and begin notifying owners on
or about 09/02/2022.
Planned Dealer Notification Date : SEP 02, 2022 – SEP 02, 2022
Planned Owner Notification Date : SEP 02, 2022 – SEP 02, 2022 Purchaser Information :
The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment:
Name : NR Address : NR
NR Country : NR Company Phone : NR
* NR – Not Reported
SEOCONTENT-END
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