ZB5 – Inoperative TPMS Sensor – 2022 Dodge Challenger, Dodge Charger, & Chrysler 300

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October 27, 2022 NHTSA CAMPAIGN NUMBER: 22V808000

Inoperative TPMS Sensor/FMVSS 138

Inoperative TPMS sensors will not alert the driver to low tire pressure. In addition, a TPMS warning light that is already illuminated from a failed battery sensor will mask an actual tire pressure failure issue. Either of these scenarios can result in tire failure and increase the risk of a crash.

 

NHTSA Campaign Number: 22V808

Manufacturer Chrysler (FCA US, LLC)

Components TIRES

Potential Number of Units Affected 44,212

 

Summary

Chrysler (FCA US LLC) is recalling certain 2022 Dodge Challenger, Dodge Charger, and Chrysler 300 vehicles. The Tire Pressure Monitoring System (TPMS) sensor battery may fail prematurely and cause the sensor to become inoperative. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 138, “Tire Pressure Monitoring Systems.”

 

Remedy

Dealers will inspect and replace the TPMS sensors, as necessary, free of charge. Owner notification letters were mailed December 10, 2022. Owners may contact FCA US, LLC at 1-800-853-1403. FCA US, LLC’s number for this recall is ZB5. This recall is an expansion of previous recall number 22V-504.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


New Safety Recall Advanced Communication – ZB5

FCA US LLC (FCA US) has announced a safety recall on certain 2022 Model Year (LA) Dodge Challenger, (LD) Dodge Charger and (LX) Chrysler 300 vehicles.

 

REASON FOR THIS SAFETY RECALL

Some of the above vehicles may have been built with a Tire Pressure Monitor System (TPMS) sensor that prematurely discharges its battery, making the TPMS sensor inoperative. If the TPMS light illuminates because the battery in the sensor prematurely discharges, it could mask an actual low tire pressure condition, possibly resulting in tire failure, which can cause a vehicle crash without prior warning.

The condition described above does not comply with Federal Motor Vehicle Safety Standard (FMVSS) No. 571.138 which states that “…each vehicle must be equipped with a tire pressure monitor system” that detects “when one or more of a vehicles tire is significantly under-inflated and illuminates a low tire pressure warning telltale.” The tire pressure system in the suspect vehicles may not detect low tire pressure.

 

SERVICE ACTION

FCA US will conduct a voluntary safety recall to inspect and replace the suspect TPMS sensors as needed. Dealers will be notified of the launch of this safety recall by way of established communication methods. This recall is estimated to launch in 4th Quarter of 2022.

 


November 2022

Dealer Service Instructions for:

Safety Recall ZB5 / NHTSA 22V-808 Tire Pressure Monitor Sensors

 

Remedy Available

2022 (LA) Dodge Challenger
2022 (LD) Dodge Charger
2022 (LX) Chrysler 300

NOTE:  Some vehicles above may have been identified as not involved in this recall and therefore have been excluded from this recall.

IMPORTANT:  Some of the involved vehicles may be in dealer new vehicle inventory.  Federal law requires you to complete this recall service on these vehicles before retail delivery.  Dealers should also consider this requirement to apply to used vehicle inventory and should perform this recall on vehicles in for service.  Involved vehicles can be determined by using the VIP inquiry process.

 

Subject

The Tire Pressure Monitor System (TPMS) sensors on about 44,212 of the above vehicles may prematurely discharge its battery, making the TPMS sensor inoperative. If the TPMS light illuminates because the battery in the sensor prematurely discharges, it could mask an actual low tire pressure condition, possibly resulting in tire failure, which can cause a vehicle crash without prior warning.

The condition described above does not comply with Federal Motor Vehicle Safety Standard (FMVSS) No. 571.138 which states that “…each vehicle must be equipped with a tire pressure monitor system” that detects “when one or more of a vehicles tire is significantly under-inflated and illuminates a low tire pressure warning telltale.” The tire pressure system in the suspect vehicles may not detect low tire pressure.

 

Repair

Inspect all TPMS sensors, including the spare tire if equipped, replace any that failed the inspection procedure. Balance the tire and wheel assembly and set tire pressure according to tire pressure label located on the driver’s door opening near the striker. Road test vehicle above 15 Mph for 3 minutes to initialize the TPMS to read tire pressure on the instrument cluster.

NOTE: Police Package Option sales code TBW (Spare Tire) Equipped

 

Parts Information

Part Number Description
CSFNZ681AA Part Package
Each package contains the following components:
Quantity Description
1 Sensor, Kit

 

Parts Return 

This recall part will be subject to parts return.

Please return part numbers: 68487472AA and 68488757AA

All parts failing the inspection procedure are to be returned to the following shipping address using FedEx account 632556632 as soon as possible.

FOA of “Andrew Erdman” (Campaign Return Z68)
BH SENS – Huf Baolong Electronics North America Corp.
27220 Haggerty Rd., Suite D-7
Farmington Hills, MI 48331

 

Special Tools

The following special tools are required to perform this repair:

➢ NPN wiTECH MicroPod II
➢ NPN Laptop Computer
➢ NPN wiTECH Software
➢ 2046300080 TPM/RKE ANALYZER

 

Service Procedure

A. TPMS Sensor Inspection Procedure.

NOTE: The TPM-RKE analyzer software must be at the latest software calibration level of DFCA1-42-10 or higher before beginning the procedure below.

  1. Using the TPM-RKE analyzer press and hold momentarily the red ON/Off button to turn ON the TPM-RKE analyzer (Figure 1).

 

  1. Press “OK” to continue (Figure 1).

 

  1. Select ‘FCA Vehicles” displayed on the screen (Figure 2).

 

  1. Select “Check TPM” (Figure 3).

 

  1. Select “Manual” displayed on the screen (Figure 4).

 

  1. Select vehicle make and the model you’re working on Challenger/Charger/Chrysler 300 (Figure 5 and 6).

 

  1. Select model year “2022” (Figure 7).

 

NOTE: 2022 Charger Spare Tire Equipped Sales Code TBW select 5 tires.

 

  1. Select “Special Field Action Test” (Figure 8).

 

  1. Using the RKE/TPM Analyzer approach each wheel independently, starting at the LF, RF, RR, LR tire and trigger the sensor to transmit by pressing on the green button with the frequency symbol and capture the sensor “ID”, “Events” counts, and the “BAT” battery voltage displayed on the tool screen (Figure 9).

 

NOTE: Spare tire equipped will have 5 ID tire location selection.

 

  1. Did the sensor respond to the RKE/TPM analyzer?
  • Yes: Proceed to step 11.
  • No: Retry capturing the sensor ID, events counts and battery voltage. If still no response TPMS sensor is defective note the wheel location of the failed sensor(s).

 

  1. Is the “BAT” Voltage 2800mV or Figure 9 – ID, Events and Bat” display above (Figure 9)?
  • No: Note wheel location of failed TPMS sensor and record
  • Yes: Proceed to step 12.

 

  1. Are the event counts on any of the TPM Sensors less than 8600 (Figure 9)?
  • Yes: Note wheel location of failed TPMS sensor and record
  • No: TPMS sensor PASSED

 

  1. Repeat steps 10 thru 12 on all TPMS sensors and record passed or failed including the *spare tire if equipped.

*NOTE: Police Package Option sales code TBW (Spare Tire)

 

  1. Proceed to replace any failed sensors, section TPMS Sensor Replacement Procedure.

 

B. TPMS Sensor Replacement Procedure.

  1. Raise and support the vehicle.

 

  1. Remove the wheel and tire assembly.

 

  1. Disassemble the tire from the wheel.

 

CAUTION: The cap used on the TPMS  valve stem contains an O-ring seal to prevent contamination and moisture from entering the valve stem. Do not substitute a regular valve stem cap in its place.

  1. Remove the valve stem nut and remove the TPMS sensor assembly from the wheel.

 

  1. SAVE the defective TPMS sensor(s) for “Parts Return Requirement”.

 

NOTE: Installation not OK, unacceptable valve protrusion. In order to prevent damage to the valve as a result of contact with the curb, the valve must not protrude beyond the edge of the rim (1)

NOTE: Installation not OK, gap between the rim well base and the bottom of the tire pressure sensor > 0.079in (2mm)(2)

NOTE: Installation not OK, unacceptable hump protrusion because sensor is at an angle. In order to ensure that the tire can  slide over the hump during installation, a maximum protrusion of 0.098in (2.5mm) must not be exceeded (3).

NOTE: The valve axis and the rim hole axis must be aligned. Ensure here that the sealing element (grommet) makes contact with the sealing surface of the rim hole over its entire circumference (4).

NOTE: Installation OK, flat/parallel positioning of the wheel electronics module on rim well base(6).

NOTE: Installation OK, positioning of wheel electronics  module on rear edge in rim well base (6).

 

  1. Wipe the area clean around valve stem mounting hole in wheel. Make sure surface of wheel is not damaged.

 

  1. Insert the valve stem through the wheel observing all notes above.

 

  1. Insert a suitable tool into the cross hole of the valve head to prevent the valve body from turning.

 

  1. Install the tire pressure sensor nut and tighten to 6N∙m (53In, Lbs.) (Figure 10).

 

  1. Mount tire on wheel following tire changer manufacturer’s instructions, paying special attention to the following to avoid damaging tire pressure sensor.

 

a) Rotating Wheel Tire Changers – 1) in a clockwise direction before Once the wheel is mounted to the changer, position the sensor valve stem (2) approximately 280° from the head of the changer (located at rotating the wheel (also in a clockwise direction) to mount the tire. Use this procedure on both the outer and inner tire beads (Figure 11).

 

b) Rotating Tool Tire Changers – Position the wheel on the changer so that the sensor valve stem (1) is located approximately 210° clockwise from the installation end of the mounting/dismounting tool (2) once the tool is mounted for tire installation. Make sure the sensor is clear of the lower bead breaker area (3) to avoid damaging the sensor when the breaker rises. Rotate the tool (2) in a counterclockwise direction to mount the tire. Use this procedure on both the outer and inner tire beads (Figure 12).

 

  1. Balance all tires that have a NEW TPM sensor installed.

 

  1. Install all removed wheel and tire assembly on the vehicle and tighten the lug nuts to 176 N·m (130 ft. lbs.).

 

  1. Adjust air pressure to that listed on tire inflation pressure placard provided with vehicle (usually applied to driver’s side B-pillar). Make sure original style valve stem cap is securely installed to keep moisture out of sensor.

 

NOTE: The TPM-RKE analyzer software must be at the latest software calibration level of DFCA1-42-10 or higher before beginning the procedure below.

 

  1. Using the TPM-RKE analyzer press and hold momentarily the red ON/Off button to turn ON the TPM-RKE analyzer (Figure 13).

 

  1. Press “OK” to continue (Figure 13).

 

  1. Select ‘FCA Vehicles” displayed on the screen (Figure 14).

 

  1. Select “Check TPM” (Figure 15).

 

  1. Select “Manual” displayed on the screen (Figure 16).

 

  1. Select vehicle make and them model you’re working on Challenger/Charger/Chrysler 300 (Figure 17 and 18).

 

  1. Select model year “2022” (Figure 19).

 

  1. Select “Special Field Action Test” (Figure 20).

 

  1. Approach the wheel selected on the TPM-RKE tool and press the “Green Frequency” button, until the TPM sensor ID is displayed on the screen (Figure 21).

 

  1. Repeat the procedure on the remaining wheels that have a NEW TPMS sensors installed.

 

  1. Record all the TPM sensors ID’s on paper for later use.

 

  1. Connect the wiTECH micro pod II to the vehicle data link connector.

 

  1. Place the ignition in the “RUN” position.

 

  1. Open the wiTECH 2.0 website.

 

  1. Enter your “User id” and “Password” and your “Dealer Code”, then select “Sign In” at the bottom of the screen. Click “Accept”.

 

  1. From the “Vehicle Selection” screen, select the vehicle to be updated.

 

  1. From the “Action Items” screen, select the “Topology” tab.

 

  1. From the topology section select “TPM”.

 

  1. Select “Misc. Functions”.

 

  1. Select “Location of tire(Figure 22).

 

  1. Follow screen prompts, until all replacement TPM sensors ID’s have been entered.

 

  1. Clear the fault codes.

 

  1. Disconnect the wiTECH micro pod II from the vehicle data link connector.

 

  1. Road test vehicle above 15 MPH for 3 minutes to initialize the TPM sensors to read tire pressure on the instrument cluster and no low tire pressure light is illuminated.

 

  1. Return the vehicle to the customer.

 


Chronology :

  • On June 22, 2022, the FCA US TSRC organization recognized a vehicle build issue existed on certain vehicles related to the TPMS sensor battery life, potentially causing a noncompliance with FMVSS 138.
  • On July 7, 2022, FCA US determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall on the affected vehicles built without part inspection.
  • From July through October 2022, FCA US monitored field performance of vehicles built with inspected TPMS sensors. During that time, six failed TPMS sensors from vehicles that were previously inspected, were returned and confirmed to have discharged batteries.
  • On October 20, 2022, FCA US determined, through the Vehicle Regulations Committee, to conduct a voluntary safety recall of the affected vehicles which were inspected prior to release.

 


3 Affected Products

Vehicles

MAKE MODEL YEAR
CHRYSLER 300 2022
DODGE CHALLENGER 2022
DODGE CHARGER 2022

 


10 Associated Documents

Non-Compliance Notice 573 Report

RCLRPT-22V808-9364.PDF 215.854KB

RCLRPT-22V808-9364

 


Recall 573 Report

RCLRPT-22V808-9732.PDF 215.854KB

RCLRPT-22V808-9732

 


Recall Acknowledgement

RCAK-22V808-8627.pdf 645.345KB

RCAK-22V808-8627

 


Remedy Instructions and TSB

RCRIT-22V808-0101.pdf 1167.539KB

RCRIT-22V808-0101

 


Manufacturer Notices(to Dealers,etc) – New Safety Recall Advanced Communication – ZB5

RCMN-22V808-7986.pdf 50.585KB

RCMN-22V808-7986

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V808-7321.pdf 174.345KB

RCONL-22V808-7321

 


Recall Quarterly Report #1, 2022-4

RCLQRT-22V808-6936.PDF 211.147KB

RCLQRT-22V808-6936

 


ISSUED Renotification Notice

RCRN-22V808-8637.pdf 145.385KB

RCRN-22V808-8637

 


Recall Quarterly Report #2, 2023-1

RCLQRT-22V808-8204.PDF 211.252KB

RCLQRT-22V808-8204

 


Recall Quarterly Report #3, 2023-2

RCLQRT-22V808-7716.PDF 211.339KB

RCLQRT-22V808-7716

 


Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V808&docType=RCL

 


 

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  • 🚗【Two TPMS Service Modes】👍Autel TS508WF uniquely offer two different operation modes for different needs to complete TPMS work more efficiently. TPMS Quick Mode: basic TPMS functions to check TPMS sensors and program MX-Sensors quickly, get sensor data like sensor ID, tire pressure, tire temperature, sensor battery, sensor position, frequency, etc; TPMS Advanced Mode: complete TPMS functions to perform sensor check , TPMS diagnose, MX-Sensor program and sensor position relearn
  • 🚗【2024 Newest TPMS Tool, Upgrade of TS401,TS408,TS501,TS508T】👍As 2024 newest, Autel TS508WF has packed almost all TPMS functions including one-step TPMS health check, read & clear TPMS codes, on-screen DTC description, reset TPMS warning light. Same with TS508, TS508WF provides 3 ways of on-tool relearn procedures to relearn both OE and aftermarket sensors: Stationary Relearn, Automatic Relearn & OBD Relearn. NOTE: TS508WF has added Relearn by OBD comparing with TS408.
  • 🚗【Four Programming Options】👍Autel MaxiTPMS sensor programmer tool TS508WF can program all Autel MX-sensors (both 315MHz and 433MHz) to replace the broken sensors There are four ways to program Autel MX-sensors: 👍1. Copy By Activation; 👍2.Copy By Manual Input;👍3.Auto Create 1-16; 👍4 Copy By OBD. 🚥NOTE:TS508WF TPMS programming tool can only program Autel sensors and is not 100% suitable for all cars.Please send your VIN to 📧 jmxd2022@outlook.com 📧 for check before order.
  • 🔥【2024 Professional All-In-One TPMS Tool】As a new version of TPMS programming tool, TS508WF can diagnose newest models with frequent updates. It packed ALL TPMS service options: TPMS programming(Autel MX-Sensors), sensors Relearn/Activation, TPMS Reset and health diagnose, read sensor data, key fob frequency test, added Quick/Advanced Mode for faster&smarter TPMS repairs, Tire Type/Pressure Selection into one powerful TPMS tool. 📢NOTE: Send VIN to autelac @ outlook. com to check before order.
Bestseller No. 8
HUNBILFIN TPMS Relearn Tool for GM Auto Tire Pressure Monitor System Sensor Activation TPMS Reset Tool OEC-T5 EL-50448 for GM/Cadillac/Buick/Chevy Series Vehicles 2023 Edition
  • 【NEW UPGRADE 2023 VERSION】EL50448 TPMS relearning tool is a must-have tool for tire pressure sensor replacement, tire pressure alarm removal or tire replacement. The upgraded EL50448 is more efficient and escorts your safety.
  • 【Easy to Use and Operate】Use EL50448 to help you reset all your tires more easily with just 3 simple steps. Make sure the vehicle is in TPMS learn mode and follow maintenance procedures. Hold the tool against the sidewall of the tire near the valve stem. Press the learn button while holding the tool against the tire sidewall.
  • 【Compatible with Multiple Vehicles】Compatible with most General Motors (Buick/Cadillac/GMC/Opel/Kay Chevrolet, etc., from 2006 to 2022, Sedan, SUV, pickup).
  • 【Save Time and Money】Our El-50448 has a powerful sensing function to quickly and accurately activate the tire pressure sensor within 1-2 minutes. With our activation reset tool, you don't have to go to the auto repair shop to fix it, saving you valuable time and money.
  • 【Reminder】: 1. When using the TPMS relearning tool, please make sure the 9V battery you are using is in good condition 2. Please make sure the antenna is in the correct position. 3. Different vehicles may take different times to reset all tire sensors after a spin. 4. Sometimes the horn or flashing will give feedback when the tire activation is complete. 5.1-year warranty, worry-free after-sales.
SaleBestseller No. 9
FORSCAN tpms relearn Tool U508 Universal for GM Jeep and Ford Chrysler & Dodge Tire Pressure Monitor Sensor TPMS Reset Activation Tool 2021 Edition
  • 【Save Time&Money】 The U508 is simple and fast, activates the individual TPMS sensor with the press of one button easily within 1-2 minutes. Save your money, It will save you many trips to the tire shop.
  • 【WIDE VEHICLE COVERAGE】Works on most vehicles equipped TPMS system, Please check the exact car model list to check whether your car compatible with U508 tpms tool, more models will be updated in future after being tested!
  • 【ONLY 3 STEPS】1.Make sure your car is in the TPMS Learning Mode , 2.Hold the tool against the sidewall of the tire, near the valve stem. 3.Depress learn button while holding the tool against the tire sidewall until horn bleeps once.
  • 【2021 Updated 】Works on most cars (include Cars, SUV, Pickup ) U508 is a essential tool with a 315MHz or 433 MHz tire pressure monitoring system,of replacement tire pressure sensor, tire pressure alarm remove or exchange tires.
  • 【FRIENDLY TIPS】[1] When using U508 tpms relearn tool, please make sure antenna in correct position; [2] Not for heavy trucks with more than 4 tires & Please use NEW 9V battery (not include in package) 【 Provides 24 months warranty, relieve all your worries.】
Bestseller No. 10
Autel TPMS Programming Tool TS508WF 2024 Version, Program Autel TPMS Sensors, TPMS Relearn Tool, TPMS Reset Tool, Activate Read Copy Tire Sensor Free Lifetime WiFi Update Advanced TS408 TS501 TS508
  • 【TS508WF TPMS Tool】🥇Autel MaxiTPMS TS508WF is a new generation TPMS diagnostic & service tool specially designed to 🟠activate all known TPMS sensors, 🟠read TPMS sensor status, 🟠check TPMS system health condition, 🟠program MX-sensors and 🟠conduct TPMS relearn. With 🟠Quick Mode and 🟠Advanced Mode options, you can save time and energy by choosing the most suitable way to complete TPMS work. The Update by Wi-Fi function helps the update experience more convenient. Please contact us for any trouble you meet.
  • 【Comprehensive TPMS Diagnostics】🥇TS508WF TPMS tool can read/clear TPMS system faults, activate TPMS sensors, and perform TPMS sensor ID programming and relearn procedures. It also offers advanced functions like TPMS sensor waveform analysis and TPMS ECU programming. The tool also offers basic OBDII functions like reading/clearing DTCs and displaying live data streams. 🚥NOTE: TS508WF TPMS tool is not universal, please contact 📧 mbdh2022@outlook. com 📧 to check compatibility before purchase.
  • 【Two TPMS Service Modes】🥇The TS508WF TPMS programming tool offers the option to choose one of two service modes from the home screen, to provide faster and smarter TPMS repairs. 🟢TPMS Quick Mode: basic TPMS functions to check TPMS sensors and program MX-Sensors quickly; 🟢TPMS Advanced Mode: complete TPMS functions to perform sensor check , TPMS diagnose, MX-Sensor program and sensor position relearn. 📢NOTE: Autel TS508 csn ONLY PROGRAM Autel MX sensor.
  • 【Four Programming Options】🥇Autel MaxiTPMS sensor programmer tool TS508WF can program all Autel MX-sensors (both 315MHz and 433MHz) to replace the broken sensors. There are four ways to program Autel MX-sensors: 🟢1.Copy By Activation; 🟢2.Copy By Manual Input; 🟢3.Auto Create 1-16; 🟢4.Copy By OBD. 🚥NOTE:TS508WF TPMS programming tool can only program Autel sensors and is not 100% suitable for all cars. Please send your VIN to 📧 mbdh2022@outlook. com 📧 for check before order.
  • 【TS508WF TPMS Relearn tool】🥇Autel TS508WF displays on-tool MX-Sensor relearn procedures including OBDII and can do key fob signal tests. TS508WF TPMS tool provides three ways to relearn: 🟢stationary relearn, 🟢automatic relearn and 🟢OBD relearn. 🚥If you meet any trouble when use the product, please feel free to message us or contact us via 📧 mbdh2022@outlook. Com 📧

Last update on 2024-02-16 / Affiliate links / Images from Amazon Product Advertising API

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